Unwinding and winding mechanism for foil surface treatment

Abstract

The utility model discloses a foil surface treatment unwinding and winding mechanism which comprises an unwinding assembly and a winding assembly, the unwinding assembly is used for unwinding and conveying a foil roll, and the winding assembly comprises a control cabinet, a detection unit, a limiting unit, a deviation rectifying unit, a torsion unit and a winding unit. The detection unit, the limiting unit, the deviation rectifying unit and the winding unit are sequentially installed on the control cabinet in the winding direction, and the multiple sets of torsion units are arranged and distributed on the two sides of the deviation rectifying unit. According to the unwinding and winding mechanism for foil surface treatment, the foil can be more tightly attached during winding through the detection unit and the torsion unit, so that bubbles are avoided, meanwhile, the limiting unit can limit the two sides of the conveyed foil, the deviation rectifying unit rectifies and aligns the conveyed foil, and the foil surface treatment quality is improved. By means of the limiting unit and the deviation correcting unit, the foil can be prevented from deviating in the winding process, then the side edges of the foil are smooth and consistent after the foil is wound, and the winding effect of the foil is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to copper foil unwinding and winding technology field, especially in foil surface treatment unwinding and winding mechanism. BACKGROUND

[0002] Foil refers to very thin metal foil, such as copper foil, aluminum foil, etc., commonly used in electronics, packaging, decoration and other fields, with thin, light, conductive, insulating and other characteristics.Copper foil surface treatment machine is an industrial equipment, mainly used for surface treatment of copper foil.Copper foil has low surface oxygen characteristics, can be attached to various different substrates, such as metal or insulating materials, etc., with a wide temperature range of use.Mainly used in electromagnetic shielding and antistatic, conductive copper foil is placed on the substrate surface, combined with metal substrate, with excellent conductivity, and provides electromagnetic shielding effect.In today's high-speed development of electronic information industry, the use of copper foil is also more and more, such as used in the manufacture of printed circuit board and lithium battery products.

[0003] When the foil is surface treated, the unwinding mechanism unwinds the foil roll to convey the foil to the surface treatment mechanism for surface treatment, and after the surface treatment of the foil, the winding mechanism winds the foil roll;However, the unwinding mechanism of the foil surface treatment machine in the prior art will be too loose when unwinding the foil, and the winding mechanism will often have lateral displacement (runout) when winding the foil, causing uneven sides of the foil when winding, and also forming bubbles, resulting in poor winding effect of the foil. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a foil surface treatment unwinding and winding mechanism that avoids bubble generation, has uniform and flat sides, and improves winding effect.

[0005] To solve the above technical problems, the utility model can adopt the following technical solutions:

[0006] A foil surface treatment unwinding and winding mechanism, comprising an unwinding assembly and a winding assembly, the unwinding assembly is used for unwinding and conveying the foil roll, the winding assembly comprises a control cabinet, a detection unit, a limiting unit, a deviation rectifying unit, a torsion unit and a winding unit, the detection unit, the limiting unit, the deviation rectifying unit and the winding unit are sequentially installed on the control cabinet along the winding direction, the torsion unit is provided with a plurality of groups and is distributed on both sides of the deviation rectifying unit, the detection unit is used for detecting the tension of the foil during winding, the limiting unit is used for limiting the foil on both sides during conveying, the deviation rectifying unit is used for rectifying and aligning the foil during conveying, the torsion unit is used for providing torque for the foil during winding, and the winding unit is used for winding the foil during conveying.

[0007] In one of the embodiments, the unwinding assembly comprises an unwinding support, a fixing frame and an unwinding shaft, the fixing frame is installed on the unwinding support, the unwinding shaft is rotatably arranged at the top end of the fixing frame, and a first torsion limiter is arranged at the end of the unwinding shaft.

[0008] In one of the embodiments, the detection unit comprises a detection slide rail and two detection slide rods, the detection slide rail is vertically installed on the control cabinet, the two detection slide rods are movably connected with the detection slide rail respectively, and detection sensors are installed on the two detection slide rods.

[0009] In one of the embodiments, the limiting unit comprises a limiting slide rail and two limiting slide rods, the limiting slide rail is installed on the control cabinet, the two limiting slide rods are movably connected with the limiting slide rail and can move along the limiting slide rail, so as to adjust the distance between the two limiting slide rods.

[0010] In one of the embodiments, the deviation rectifying unit comprises a deviation rectifying transmission box, a deviation rectifying seat and a deviation rectifying sensor, the deviation rectifying transmission box is installed on the control cabinet, the deviation rectifying seat is rotatably connected with the deviation rectifying transmission box, a guide roller is arranged on the deviation rectifying seat, and the deviation rectifying sensor is connected to the deviation rectifying transmission box on the side of the discharge.

[0011] In one of the embodiments, the torsion unit comprises a torsion support and a torsion shaft, the torsion support is installed on the control cabinet, the torsion shaft is rotatably installed on the torsion support, and a second torsion limiter is arranged at the end of the torsion shaft.

[0012] In one of the embodiments, the winding unit comprises a winding motor and a winding shaft, the winding motor is installed on the control cabinet, the winding shaft is connected with the winding motor, and the winding motor can drive the winding shaft to rotate.

[0013] In one of the embodiments, the winding motor is a variable frequency motor, and the winding shaft is an air expansion shaft.

[0014] In one of the embodiments, the limiting unit and the rear side of the limiting unit are both provided with conveying rollers.

[0015] In one of the embodiments, the control cabinet is further provided with a controller, which is connected with the detection unit and the winding unit respectively. Advantages

[0016] The utility model foil surface treatment unwinding and winding mechanism, by unwinding assembly foil is unwound and is transported, and by surface treatment station is to foil surface, and after processing by winding unit in winding assembly to its winding, in winding process, detection unit will detect the tension of foil winding, and torque unit provides torque to foil winding, through detection unit and torque unit can make foil more closely fit when winding, to this avoid bubble generation, and limiting unit will limit the both sides of the transported foil, and the deviation unit corrects the transported foil, through limiting unit and deviation unit can avoid the deviation of foil when winding, and then make foil winding its side edge even consistent, to improve the winding effect of foil. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the schematic diagram of the utility model foil surface treatment unwinding and winding mechanism Figure 1 ;

[0018] Figure 2 It is the schematic diagram of the utility model foil surface treatment unwinding and winding mechanism Figure 2 ;

[0019] Figure 3 It is the unwinding assembly schematic diagram of the utility model foil surface treatment unwinding and winding mechanism

[0020] Figure 4 It is the winding assembly schematic diagram of the utility model foil surface treatment unwinding and winding mechanism.

[0021] As shown in the drawings:

[0022] 100, unwinding assembly, 110, unwinding support, 120, fixed frame, 130, unwinding shaft, 140, first torque limiter,

[0023] 200, winding assembly, 210, control cabinet, 220, detection unit, 221, detection slide rail, 222, detection slide rod, 223, detection sensor, 230, limiting unit, 231, limiting slide rail, 232, limiting slide rod, 240, deviation unit, 241, deviation transmission box, 242, deviation seat, 243, deviation sensor, 244, guide roller, 250, torque unit, 251, torque support, 252, torque shaft, 253, second torque limiter, 260, winding unit, 261, winding motor, 262, winding shaft, 270, conveying roller, 280, controller. DETAILED DESCRIPTION

[0024] For the above purposes, features and advantages of the present application to be more apparent and understandable, the specific embodiments of the present application will be described in detail below with reference to the accompanying drawings. In the following description, a number of specific details are set forth in order to provide a thorough understanding of the present application. However, the present application can be practiced in a number of different manners other than those described herein, and it is understood that similar improvements can be made by those skilled in the art without departing from the spirit and scope of the present application, and therefore the present application is not limited to the specific embodiments disclosed below.

[0025] It should be noted that when an element is referred to as being "on" another element, it can be directly on the other element or intervening elements can also be present. In contrast, when an element is referred to as being "directly on" another element, there are no intervening elements present. As used herein the term "and / or" includes any and all combinations of one or more of the associated listed items.

[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.

[0027] Please refer to Figure 1 and Figure 2 A foil surface treatment unwinding and winding mechanism, comprising an unwinding assembly 100 and a winding assembly 200, the unwinding assembly 100 is used for unwinding and conveying the foil roll material, the winding assembly 200 comprises a control cabinet 210, a detection unit 220, a limiting unit 230, a deviation rectifying unit 240, a torsion unit 250 and a winding unit 260, and the detection unit 220, the limiting unit 230, the deviation rectifying unit 240 and the winding unit 260 are sequentially installed on the control cabinet 210 along the winding direction, the torsion unit 250 is provided with a plurality of groups and is distributed on both sides of the deviation rectifying unit 240, the detection unit 220 is used for detecting the tension of the foil during winding, the limiting unit 230 is used for limiting the foil on both sides during conveying, the deviation rectifying unit 240 is used for rectifying and aligning the foil during conveying, the torsion unit 250 is used for providing torque when the foil is wound, and the winding unit 260 is used for winding the conveyed foil.

[0028] Specifically, in the embodiment, the foil roll is installed on the unwinding assembly 100, the foil roll is unwound and conveyed by the unwinding assembly 100, and is conveyed to the surface treatment station for surface treatment. When the surface treatment of the foil is completed, the foil is re-wound by the winding assembly 200. When the foil is being wound, the winding unit 260 can wind the foil, and the detection unit 220 detects the tension of the foil during winding, and the torque unit 250 provides torque for the foil during winding. The foil can be wound more tightly by the detection unit 220 and the torque unit 250, so as to avoid winding looseness and air bubbles, and the limiting unit 230 limits the two sides of the conveyed foil, and the deviation correction unit 240 corrects the deviation of the conveyed foil. The limiting unit 230 and the deviation correction unit 240 can avoid the deviation of the foil during winding, so as to make the side edges of the wound foil flat and consistent, thereby improving the winding effect of the foil.

[0029] In addition, in order to facilitate winding of the foil after surface treatment, the conveying rollers 270 are arranged at the limiting unit 230 and the rear side of the limiting unit 230. The foil is conveyed by the conveying rollers 270, so that the foil can be conveyed smoothly, thereby facilitating winding of the foil.

[0030] The foil surface treatment unwinding and winding mechanism in the embodiment is designed as a multi-station, and a plurality of sets of unwinding and winding are arranged, so that a plurality of foils can be unwound, surface treated and wound at the same time, thereby improving the production efficiency of the foils. In order to improve the degree of automation, the controller 280 is arranged on the control cabinet 210 and is in control connection with the detection unit 220 and the winding unit 260. The tension of the foil during winding is detected by the detection unit 220, and the detection information is fed back to the controller 280. The controller 280 adjusts and controls the winding speed of the winding unit 260, so that the tension of the foil during winding reaches the required setting.

[0031] Please refer to Figure 3 In the embodiment, in order to realize automatic unwinding of the foil, the unwinding assembly 100 includes an unwinding support 110, a fixing frame 120 and an unwinding shaft 130. The fixing frame 120 is installed on the unwinding support 110, the unwinding shaft 130 is rotatably arranged at the top end of the fixing frame 120, and the first torque limiter 140 is arranged at the end of the unwinding shaft 130. When the foil is surface treated, the foil roll is installed on the unwinding shaft 130, and the rotational torque of the unwinding shaft 130 is adjusted by the first torque limiter 140 at the end of the unwinding shaft 130, so that the unwinding shaft 130 can rotate smoothly, and the foil can be conveyed more loosely, thereby avoiding that the foil is pulled off due to excessive tension during unwinding.

[0032] Please refer to Figure 4 , in order to avoid the foil winding too loose and produce bubbles, the detection unit 220 in the embodiment includes detection slide rail 221 and detection slide rod 222, detection slide rail 221 is vertically installed on the control cabinet 210, detection slide rod 222 is provided with two, and is respectively connected with detection slide rail 221, and detection sensor 223 is installed on the two detection slide rod 222; torsion unit 250 includes torsion bracket 251 and torsion shaft 252, torsion bracket 251 is installed on the control cabinet 210, torsion shaft 252 is rotatably installed on torsion bracket 251, and second torsion limiter 253 is arranged on the end of torsion shaft 252.

[0033] When the foil is winding, it is transported from the two detection slide rods 222, and the two detection slide rods 222 are on the upper and lower sides of the foil, and the two detection slide rods 222 are movably connected with the detection slide rail 221, so as to move along the detection slide rail 221 to adjust the distance between the two detection slide rods 222. When the tension of the foil winding is loose or tight, the detection sensor 223 of the lower detection slide rod 222 or the detection sensor 223 of the upper detection slide rod 222 will be inducted, and the inducted signal will be sent to the controller 280, and the winding unit 260 will be controlled by the controller 280 to improve the winding speed or slow down the winding speed, so as to adjust and control the tension of the foil winding, and at the same time, the rotation torque of the torsion shaft 252 is adjusted and controlled by the second torsion limiter 253, so that the foil is more closely wound, so as to avoid the foil winding too loose and produce bubbles, and improve the winding effect of the foil.

[0034] Similarly, please refer to Figure 4 , in order to improve the winding effect of the foil, the limiting unit 230 in the embodiment includes limiting slide rail 231 and two limiting slide rods 232, limiting slide rail 231 is installed on the control cabinet 210, two limiting slide rods 232 are movably connected with limiting slide rail 231, and can move along limiting slide rail 231, so as to adjust the distance between the two limiting slide rods 232; the deviation correction unit 240 includes deviation correction transmission box 241, deviation correction seat 242 and deviation correction sensor 243, deviation correction transmission box 241 is installed on the control cabinet 210, deviation correction seat 242 is rotatably connected with deviation correction transmission box 241, and guide roller 244 is arranged on deviation correction seat 242, deviation correction sensor 243 is connected on the side of deviation correction transmission box 241.

[0035] When the foil is being wound, the foil is conveyed between the two limiting slide rods 232, the two limiting slide rods 232 limit the two sides of the foil to avoid the foil from deviating during conveying, the two limiting slide rods 232 are connected with the limiting slide rail 231 and can move along the limiting slide rail 231, thereby adjusting the distance between the two limiting slide rods 232, and the foil of different widths can be conveniently limited through the adjustment of the distance; in addition, the foil passes through the guide roller 244 of the deviation correcting seat 242 during conveying, and when passing through, the deviation correcting sensor 243 is used for monitoring, when the deviation correcting sensor 243 detects that the conveyed foil deviates, the deviation correcting driving box 241 drives the deviation correcting seat 242 to rotate, when the deviation correcting seat 242 rotates, the guide roller 244 arranged on the deviation correcting seat 242 rotates, thereby correcting the deviated foil, so that the side of the foil is flat and consistent after winding, thereby improving the winding effect of the foil.

[0036] The deviation correcting sensor 243 in the embodiment is an ultrasonic sensor or an infrared sensor, the deviation correcting sensor 243 tracks the position of the edge or line of the foil by using ultrasonic waves or infrared rays to monitor the deviation degree of the foil.

[0037] Finally, refer to Figure 4 , in order to realize automatic winding of the foil, the winding unit 260 in the embodiment comprises a winding motor 261 and a winding shaft 262, the winding motor 261 is installed on the control cabinet 210, the winding shaft 262 is connected with the winding motor 261, the winding shaft 262 is driven to rotate by the winding motor 261, thereby winding the foil by the winding shaft 262, and the winding motor 261 is a variable frequency motor, the rotation speed and frequency of the winding shaft can be accurately controlled by the variable frequency motor, thereby improving the winding effect, and the winding shaft 262 is a gas expansion shaft, the foil roll can effectively absorb vibration and impact during the unwinding and winding process by the gas expansion shaft, thereby ensuring the stable operation of the unwinding assembly 100 and the winding unit 260.

[0038] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above. Any person skilled in the art can easily implement the utility model according to the drawings shown in the specification and the above description; however, any slight change, modification and equivalent change of the above-mentioned technical content within the scope of the technical scheme of the utility model can be made by any person skilled in the art without departing from the scope of the utility model; meanwhile, any equivalent change, modification and evolution of the above-mentioned technical scheme according to the essence of the utility model are still within the protection scope of the technical scheme of the utility model.

Claims

1. A foil surface treatment unwinding and winding mechanism, characterized by: Including unwinding assembly and winding assembly, the unwinding assembly is used for unwinding and conveying the foil roll material; The winding assembly includes a control cabinet, a detection unit, a limiting unit, a deviation rectifying unit, a torsion unit and a winding unit, and the detection unit, the limiting unit, the deviation rectifying unit and the winding unit are sequentially installed on the control cabinet along the winding direction, and the torsion unit is provided with a plurality of groups and is distributed on both sides of the deviation rectifying unit. The detection unit is used for detecting the tension of the foil during winding, the limiting unit is used for limiting the both sides of the conveyed foil, the deviation rectifying unit is used for rectifying and aligning the conveyed foil, the torsion unit is used for providing torque when the foil is wound, and the winding unit is used for winding the conveyed foil.

2. The foil surface treatment unwinding and winding mechanism according to claim 1, characterized in that: The unwinding assembly includes an unwinding support, a fixing frame and an unwinding shaft, the fixing frame is installed on the unwinding support, the unwinding shaft is rotatably arranged at the top end of the fixing frame, and a first torsion limiter is arranged at the end of the unwinding shaft.

3. The foil surface treatment unwinding and winding mechanism according to claim 1, characterized in that: The detection unit includes a detection slide rail and two detection slide rods, the detection slide rail is vertically installed on the control cabinet, and the two detection slide rods are movably connected with the detection slide rail, and detection sensors are installed on the two detection slide rods.

4. The foil surface treatment unwinding and winding mechanism according to claim 1, characterized in that: The limiting unit includes a limiting slide rail and two limiting slide rods, the limiting slide rail is installed on the control cabinet, and the two limiting slide rods are movably connected with the limiting slide rail and can move along the limiting slide rail, thereby adjusting the distance between the two limiting slide rods.

5. The foil surface treatment unwinding and winding mechanism according to claim 1, characterized in that: The deviation rectifying unit includes a deviation rectifying transmission box, a deviation rectifying seat and a deviation rectifying sensor, the deviation rectifying transmission box is installed on the control cabinet, the deviation rectifying seat is rotatably connected with the deviation rectifying transmission box, a guide roller is arranged on the deviation rectifying seat, and the deviation rectifying sensor is connected to the deviation rectifying transmission box on the discharge side.

6. The foil surface treatment unwinding and winding mechanism according to claim 1, characterized in that: The torsion unit includes a torsion support and a torsion shaft, the torsion support is installed on the control cabinet, and the torsion shaft is rotatably installed on the torsion support and provided with a second torsion limiter at the end of the torsion shaft.

7. The foil surface treatment unwinding and winding mechanism according to claim 1, characterized in that: The winding unit includes a winding motor and a winding shaft, the winding motor is installed on the control cabinet, and the winding shaft is connected with the winding motor, and the winding motor can drive the winding shaft to rotate.

8. The foil surface treatment unwinding and winding mechanism according to claim 7, characterized in that: The winding motor is a variable frequency motor, and the winding shaft is an air expansion shaft.

9. The foil surface treatment unwinding and winding mechanism according to claim 1, characterized in that: The limiting unit and the rear side of the limiting unit are provided with conveying rollers.

10. The foil surface treatment unwinding and winding mechanism according to claim 1, characterized in that: A controller is further arranged on the control cabinet and connected with the detection unit and the winding unit.

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