Quantitative discharging system

By introducing a control system of electronic scales and pneumatic ball valves into the storage tank, active control and accurate metering of material outflow are achieved, solving the problem that material outflow cannot be actively controlled in the existing technology, preventing material dripping and contamination, and improving work efficiency.

CN224030647UActive Publication Date: 2026-03-24WENZHOU ZECHENG ELECTROMECHANICAL EQUIP
View PDF 1 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-28
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing storage tanks cannot actively control the amount of material flowing out, which requires manual backfilling and re-measuring. Furthermore, when the receiving bucket is removed after discharge, the material is prone to dripping and causing contamination.

Method used

A quantitative discharge system was designed, which includes an electronic scale and a pneumatic ball valve. The system enables active control and precise metering of material quantity through the control system, and baffles and collection boxes are set to prevent material from dripping.

Benefits of technology

It achieves accurate measurement of material quantity, improves work efficiency, avoids manual intervention and material dripping contamination, and protects the discharge pipe and pneumatic ball valve.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224030647U_ABST
    Figure CN224030647U_ABST
Patent Text Reader

Abstract

The utility model discloses a quantitative discharging system which comprises a machine table, a charging barrel is fixed to the machine table through a supporting frame, the bottom of the charging barrel is connected with a discharging pipe extending in the inclined direction, a pneumatic ball valve is installed in the discharging pipe, an electronic scale is further installed on the machine table, a material receiving barrel is arranged on the electronic scale, and the material receiving barrel is connected with the charging barrel. The discharging pipe can directly face the material receiving barrel; the control system is electrically connected to the electronic scale and the pneumatic ball valve, the electronic scale and the pneumatic ball valve which are electrically connected are arranged, so that the quantity of materials flowing out can be actively controlled and accurately metered, the precision is high, manual intervention is not needed, and the efficiency is improved; the supporting table in which the electronic scale is placed can move left and right so as to prevent a worker from impacting the discharging pipe to cause damage when the worker places the material receiving barrel on the electronic scale, and the baffle is further arranged in the discharging device so as to further protect the discharging pipe and the pneumatic ball valve.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to a material storage tank technical field especially relates to a quantitative discharge system. BACKGROUND

[0002] In chemical, food, pharmaceutical and other industries, various raw materials are generally stored in the material storage tank, and the material is metered and extracted when needed.

[0003] However, as shown in the storage tank with metering function disclosed in application No. 202420371651.0, the flow monitoring device in the current material storage tank can only passively measure the amount of material flowing out, and cannot actively control the amount of material flowing out, which makes the staff still need to pour back and reweigh the material flowing out, which is relatively cumbersome, so it needs to be improved;

[0004] In addition, after the current storage tank discharges, if the receiving bucket is taken away, the material is easy to drop on the ground, causing pollution, which also needs to be improved. UTILITY MODEL CONTENT

[0005] In view of the deficiencies of the prior art, the utility model provides a quantitative discharge system to solve the problems mentioned in the background art.

[0006] The utility model provides the following technical scheme: a quantitative discharge system, including the machine table, the machine table is fixed with the material cylinder through the support frame, the bottom of material cylinder is connected with the oblique extension discharge pipe, the discharge pipe is equipped with the pneumatic ball valve, the machine table is also equipped with electronic scale, and the electronic scale is provided with receiving bucket, and the discharge pipe can be opposite to the receiving bucket.

[0007] It also includes a control system, the control system contains a button and a display screen, and the control system is electrically connected to the electronic scale and the pneumatic ball valve.

[0008] Preferably, the discharge pipe contains the initial section pipe, the intermediate pipe and the last section pipe, one end of the initial section pipe is connected in the material cylinder, the other end of the initial section pipe is connected to the intermediate pipe through a manual ball valve, the other end of the intermediate pipe is connected to the last section pipe through the pneumatic ball valve, the last section pipe is curved, and the last end of the last section pipe is downward.

[0009] Preferably, the intermediate pipe and the pneumatic ball valve are also fixed on the support frame through fasteners.

[0010] Preferably, a vertical pipe is also vertically arranged in the bottom surface of the material cylinder, a second manual ball valve is arranged at the lower end of the vertical pipe, a temperature measuring module is arranged in the bottom surface of the material cylinder, the temperature measuring module is electrically connected to the control system, a feeding pipe is arranged at the upper end of the material cylinder, and the feeding pipe is closed by a cover plate.

[0011] Preferably, a support table is connected to the machine table through left and right sliding, and the electronic scale is fixed on the support table, and a cylinder for controlling the left and right movement of the support table is installed on the machine table, and the cylinder is electrically connected to the control system.

[0012] Preferably, a baffle for shielding the pneumatic ball valve and the discharge pipe is arranged on the machine table, and the baffle is bent downward after extending to the right.

[0013] Preferably, a collecting box is further arranged in the machine table, and the collecting box is located on the lower side of the support table and opposite to the discharge pipe.

[0014] The quantitative discharging system has the following beneficial effects:

[0015] The electronic scale and the pneumatic ball valve are electrically connected, so that the amount of the flowing material can be actively controlled and accurately measured, the precision is high, and manual intervention is not required, and the efficiency is improved.

[0016] The support table in which the electronic scale is arranged can move left and right, so as to avoid that the staff damages the discharge pipe when placing the material receiving barrel on the electronic scale, and the baffle is further arranged in the utility model, so as to further protect the discharge pipe and the pneumatic ball valve. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 is a structural schematic view of the utility model.

[0018] In the drawings:

[0019] 11, machine table; 12, support frame; 13, material cylinder; 14, discharge pipe; 15, pneumatic ball valve; 16, electronic scale; 17, material receiving barrel; 18, No. 1 manual ball valve; 19, vertical pipe; 20, No. 2 manual ball valve; 21, temperature measuring module; 22, control system; 23, feeding pipe; 24, support table; 25, cylinder; 26, baffle; 27, collecting box; 91, initial section pipe; 92, intermediate pipe; 93, final section pipe. DETAILED DESCRIPTION

[0020] The embodiments of the utility model are described in detail below, and examples of the embodiments are shown in the drawings. The embodiments described below by referring to the drawings are exemplary and are intended to explain the utility model, and cannot be understood as a limitation of the utility model.

[0021] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as a limitation on the utility model.

[0022] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features.

[0023] In the utility model, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected or in communication with each other; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise explicitly limited. For ordinary skilled persons in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0024] Referring to Figure 1 According to the embodiment of the utility model discloses a kind of quantitative discharge systems, including machine table 11, the machine table 11 is fixed with material cylinder 13 by support frame 12, the bottom of the material cylinder 13 is connected with obliquely extended discharge pipe 14, pneumatic ball valve 15 is contained in the discharge pipe 14, electronic scale 16 is also mounted on the machine table 11, and receiving bucket 17 is provided on the electronic scale 16, and the discharge pipe 14 can be opposite to the receiving bucket 17.

[0025] Further including control system 22, the control system 22 includes button and display screen, and the control system 22 is electrically connected to the electronic scale 16 and pneumatic ball valve 15.

[0026] When needing to discharge, staff can input the required discharge weight by the button, and execute discharge work, at this time, the pneumatic ball valve 15 is opened, and the material in the material cylinder 13 will enter receiving bucket 17 through discharge pipe 14 under the action of gravity.

[0027] When the electronic scale 16 detects that the weight of the material in the receiving barrel 17 meets the standard, the control system 22 controls the automatic closing of the pneumatic ball valve 15, and the quantitative discharging is completed.

[0028] It is necessary to additionally explain that the specific way of electrically connecting and controlling the electronic scale 16 and the pneumatic ball valve 15 by the control system 22 is the conventional setting of the prior art, which will not be described here.

[0029] In the embodiment, the discharging pipe 14 comprises a first section pipe 91, a middle pipe 92 and a last section pipe 93. One end of the first section pipe 91 is connected to the material cylinder 13, and the other end of the first section pipe 91 is connected to the middle pipe 92 through a first manual ball valve 18. The other end of the middle pipe 92 is connected to the last section pipe 93 through the pneumatic ball valve 15. The last section pipe 93 is curved, and the last end of the last section pipe 93 faces downward.

[0030] When the first manual ball valve 18 is in the closed state, the device is stopped, and the opening of the pneumatic ball valve 15 does not affect the discharging.

[0031] In order to avoid the downward bending of the discharging pipe 14 due to gravity, the middle pipe 92 and the pneumatic ball valve 15 are further fixed to the support frame 12 through fasteners.

[0032] In addition, in order to improve the monitoring degree of the material in the material cylinder 13 and facilitate the cleaning and feeding of the material cylinder 13, a vertical pipe 19 is vertically arranged in the bottom surface of the material cylinder 13. The lower end of the vertical pipe 19 is provided with a second manual ball valve 20. A temperature measuring module 21 is arranged in the bottom surface of the material cylinder 13. The temperature measuring module 21 is electrically connected to the control system 22, so that the material temperature in the material cylinder 13 can be displayed on the display screen in the control system 22. A feeding pipe 23 is arranged at the upper end of the material cylinder 13, and the feeding pipe 23 is closed by a cover plate.

[0033] In the second embodiment of the quantitative discharging system, in order to avoid the interference and collision between the receiving barrel 17 and the discharging pipe 14 and the pneumatic ball valve 15 when the staff places the receiving barrel 17 on the electronic scale 16, a support table 24 is slidably connected to the left and right of the machine table 11, and the electronic scale 16 is fixed to the support table 24. A pneumatic cylinder 25 for controlling the left and right movement of the support table 24 is arranged on the machine table 11, and the pneumatic cylinder 25 is electrically connected to the control system 22.

[0034] That is, in the initial state, the electronic scale 16 is at the rightmost position, when the operator places the receiving bucket 17 on the electronic scale 16, the electronic scale 16 senses the gravity of the electronic scale 16 itself, after a certain delay, the control system 22 drives the electronic scale 16 and the receiving bucket 17 to the leftmost position through the air cylinder 25, and at this time, the receiving bucket 17 is opposite to the tail section pipe 93, then the operator can control the pneumatic ball valve 15 to open through the control system 22, and make the material in the barrel 13 flow into the receiving bucket 17, after the electronic scale 16 senses that the weight reaches the input value, the pneumatic ball valve 15 is automatically closed, and then the air cylinder 25 controls the electronic scale 16 to move to the rightmost position, so that the receiving bucket 17 is no longer under the tail section pipe 93, so as to facilitate the taking out of the receiving bucket 17.

[0035] In addition, the machine table 11 is further provided with a baffle 26 for shielding the pneumatic ball valve 15 and the discharge pipe 14, the baffle 26 extends to the right and then bends downward, further protecting the discharge pipe 14.

[0036] In order to prevent the residual material in the tail section pipe 93 from dropping after the receiving bucket 17 is pushed away from the tail section pipe 93, the machine table 11 is further provided with a collecting box 27, which is located under the support table 24 and opposite to the discharge pipe 14.

[0037] It is necessary to additionally explain that the piston rod of the air cylinder 25 extends out of and is connected to the support table 24, and the collecting box 27 and the tail section pipe 93 are staggered in front and back, and the collecting box 27 is detachable for cleaning.

[0038] The above only describes specific embodiments of the present application, but the technical features of the present application are not limited to this, any person skilled in the art in the field of the present application, the changes or modifications made are covered in the patent range of the present application.

Claims

1. A quantitative discharging system, comprising a machine base (11), characterized in that: A material cylinder (13) is fixed on the machine base (11) by a support frame (12). The bottom of the material cylinder (13) is connected to an obliquely extending discharge pipe (14). A pneumatic ball valve (15) is installed inside the discharge pipe (14). An electronic scale (16) is also installed on the machine base (11), and a receiving bucket (17) is provided on the electronic scale (16). The discharge pipe (14) can be directly opposite the receiving bucket (17). It also includes a control system (22), which includes buttons and a display screen, and the control system (22) is electrically connected to the electronic scale (16) and the pneumatic ball valve (15).

2. The quantitative discharge system according to claim 1, characterized in that: The discharge pipe (14) includes a primary pipe (91), an intermediate pipe (92) and a final pipe (93). One end of the primary pipe (91) is connected to the material cylinder (13), and the other end of the primary pipe (91) is connected to the intermediate pipe (92) through a manual ball valve (18). The other end of the intermediate pipe (92) is connected to the final pipe (93) through a pneumatic ball valve (15). The final pipe (93) is curved, and the very end of the final pipe (93) faces downward.

3. The quantitative discharge system according to claim 2, characterized in that: The intermediate tube (92) and the pneumatic ball valve (15) are also fixed to the support frame (12) by fasteners.

4. The quantitative discharge system according to claim 1, characterized in that: The bottom surface of the material cylinder (13) is also vertically provided with a vertical pipe (19), the lower end of the vertical pipe (19) is equipped with a second manual ball valve (20), and the bottom surface of the material cylinder (13) is equipped with a temperature measuring module (21), the temperature measuring module (21) is electrically connected to the control system (22), the upper end of the material cylinder (13) is equipped with a feed pipe (23), and the feed pipe (23) is closed by a cover plate.

5. The quantitative discharge system according to claim 1, characterized in that: The machine (11) is slidably connected to a support platform (24) in the left and right, and the electronic scale (16) is fixed on the support platform (24). The machine (11) is equipped with a cylinder (25) for controlling the left and right movement of the support platform (24), and the cylinder (25) is electrically connected to the control system (22).

6. The quantitative discharge system according to claim 1, characterized in that: The machine base (11) is provided with a baffle (26) for shielding the pneumatic ball valve (15) and the discharge pipe (14). The baffle (26) extends to the right and then bends downward.

7. A quantitative discharging system according to claim 5, characterized in that: The machine (11) is also equipped with a collection box (27), which is located on the lower side of the support platform (24) and directly opposite the discharge pipe (14).

Citation Information

Patent Citations

  • Storage tank with metering function

    CN222098598U