High-temperature-resistant corrosion-resistant high-strength zirconium ball

By using a multi-layered structure design, the problem of easy corrosion of zirconium balls under corrosive materials and high temperatures has been solved, thereby improving corrosion resistance and high temperature resistance, extending service life and enhancing strength.

CN224030900UActive Publication Date: 2026-03-24PINGXIANG HETIAN CHINAWARE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing zirconium balls are prone to corrosion in corrosive materials and high-temperature environments, which affects their service life.

Method used

It adopts a multi-layer structure design, including a corrosion-resistant outer coating, a high-temperature isolation layer, a high-density filler layer, and a hard core inner lining sphere. Through high-pressure spraying and bonding, it forms a comprehensive encapsulation and isolation effect, enhancing corrosion resistance and high-temperature resistance.

Benefits of technology

This improved the corrosion resistance and high-temperature resistance of the zirconium balls, extended their service life, and enhanced their overall strength and stability.

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Patent Text Reader

Abstract

The utility model discloses a high-strength zirconium ball with high temperature resistance and corrosion resistance, which relates to the field of zirconium balls and comprises a main ball body, a corrosion-resistant outer coating is sprayed on the outer side edge of the main ball body, a high-temperature isolation layer is fixedly arranged on the inner side edge of the corrosion-resistant outer coating, and a high-density filling layer is fixedly arranged on the inner side edge of the high-temperature isolation layer. A hard core lining ball body is fixedly arranged on the inner side edge of the high-density filling layer, a high-strength sealing ball is fixedly arranged on the outer side edge of the high-density filling layer, an isolation protection inner layer is fixedly bonded to the inner side edge of the high-density filling layer, and a balance weight inner supporting ball is fixedly arranged on the inner side edge of the hard core lining ball body; an outer layer easy to fix is fixedly arranged on the outer side edge of the hard core lining ball body, a high-temperature-resistant and corrosion-resistant material is adopted for wrapping and isolating treatment, so that the high-temperature-resistant and corrosion-resistant performance of the ball body is greatly improved, and meanwhile the overall strength is further enhanced under a multiple-side reinforcing structure.
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Description

TECHNICAL FIELD

[0001] The utility model relates to zirconium ball technical field, and specifically is a high strength zirconium ball of high temperature and corrosion resistance. BACKGROUND

[0002] Zirconium ball usually refers to zirconium oxide ball, also called zirconium oxide ceramic ball, zirconium bead, superfine grinding medium, zirconium oxide microsphere, zirconium oxide grinding ball and the like, has wide application in multiple fields, is the most ideal grinding quality medium at present, and is widely applied to superfine grinding and dispersion of materials in nonmetallic mine, paint, ink, paint, dye, titanium dioxide, pesticide, magnetic material and the like industry. With the development of science and technology, the application field is continuously expanded, starts to be applied to refractory material industry, and then expands to ceramic industry and electrode material grinding fields such as multilayer ceramic capacitor (MLCC) and lithium ion battery. In addition, zirconium oxide ceramic fittings such as zirconium oxide ball are also being applied in thermal barrier coating, catalyst carrier, textile and the like fields.

[0003] For the zirconium ball in use at present, since the spherical shape setting is made of single material, when the external material is corrosive, the zirconium ball will be corroded, so that it cannot be used after corrosion, and the external high temperature will affect the zirconium ball, so that the service life of the zirconium ball is affected, which is not conducive to use. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a high strength zirconium ball of high temperature and corrosion resistance to solve the problem of the zirconium ball in use at present, since the spherical shape setting is made of single material, when the external material is corrosive, the zirconium ball will be corroded, so that it cannot be used after corrosion, and the external high temperature will affect the zirconium ball, so that the service life of the zirconium ball is affected, which is not conducive to use.

[0005] To achieve the above object, the utility model provides the following technical scheme:

[0006] A high strength zirconium ball of high temperature and corrosion resistance, including main ball body, the outside edge of main ball body is sprayed with corrosion-resistant outer coating, the inner side of corrosion-resistant outer coating is fixedly provided with high temperature isolation layer, the inner side of high temperature isolation layer is fixedly provided with high density filling layer, the inner side of high density filling layer is fixedly provided with hard core lining ball body, the outer side of high density filling layer is fixedly provided with high strength sealing ball, the inner side of high density filling layer is fixedly bonded with isolation protection inner layer, the inner side of hard core lining ball body is fixedly provided with counterweight inner support ball, the outer side of hard core lining ball body is fixedly provided with easy fixed outer layer.

[0007] As a preferred embodiment of this utility model: the main sphere is set in a standard spherical shape with various specifications and sizes, the corrosion-resistant outer coating is made of corrosion-resistant material, and the corrosion-resistant outer coating is uniformly sprayed on the outer side of the main sphere through a high-pressure nozzle.

[0008] In a preferred embodiment of this utility model, the outer edge of the high-temperature isolation layer and the inner edge of the corrosion-resistant outer coating are fixedly bonded together by applying a high-strength adhesive film layer, and the high-temperature isolation layer is made of high-strength heat-insulating material.

[0009] In a preferred embodiment of the present invention, the high-density filling layer is made of high-density particles pressed into a spherical shell structure under high pressure. The outer and inner sides of the high-density filling layer are uniformly provided with rough surfaces, and the hard core liner sphere is fixedly arranged on the inner side of the high-density filling layer.

[0010] In a preferred embodiment of this utility model, the high-strength sealing ball is made of high-strength steel, and the outer side of the high-strength sealing ball is fixedly connected to the inner side of the high-temperature isolation layer, while the inner side of the high-strength sealing ball is fixedly connected to the outer rough surface of the high-density filling layer by high-strength adhesive.

[0011] In a preferred embodiment of this utility model: the outer edge of the isolation and protection inner layer is fixedly bonded to the rough surface of the inner side of the high-density filling layer by high-strength adhesive; the counterweight inner support ball is made of a heavy material and its outer edge is fixedly connected to the inner edge of the hard core liner ball; the easy-to-fix outer layer is applied to the outer edge of the hard core liner ball by spraying and its outer edge is fixedly bonded to the inner edge of the isolation and protection inner layer.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This invention achieves a comprehensive protective coating on the outer edge of the main sphere by applying a corrosion-resistant outer coating material through a high-pressure spraying structure. This effectively protects the outer edge from corrosive materials, significantly improving corrosion resistance. The high-temperature isolation layer further isolates the sphere from external high temperatures, while the high-sealing filling layer provides additional protection. The filling gaps effectively isolate temperatures, and the support of the hard-core inner liner further enhances overall strength. The easily bonded outer layer ensures stable fixation, preventing wobbling or instability. The medium-mass structure of the counterweight inner support sphere increases the weight of the main sphere, mitigating friction during use. The high-strength sealing sphere prevents deformation. The use of high-temperature and corrosion-resistant materials for the coating significantly improves the sphere's resistance to heat and corrosion, and the multi-sided reinforcement structure further enhances overall strength. Attached Figure Description

[0014] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0015] Fig. 1 A schematic diagram of a three-dimensional cross-sectional structure of a high-strength zirconium sphere that is resistant to high temperatures and corrosion.

[0016] Fig. 2 A structural schematic diagram showing the cross-sectional connection details of a high-density filling layer for a high-strength zirconium sphere that is resistant to high temperatures and corrosion.

[0017] Fig. 3 This is a structural schematic diagram showing the cross-sectional connection details of a hard-core inner liner sphere for a high-strength zirconium sphere that is resistant to high temperatures and corrosion.

[0018] In the diagram: 1. Main sphere; 2. Corrosion-resistant outer coating; 3. High-temperature isolation layer; 4. High-density filling layer; 5. Hard core inner liner sphere; 6. High-strength sealing sphere; 7. Inner isolation and protection layer; 8. Counterweight inner support sphere; 9. Easy-to-fix outer layer. Detailed Implementation

[0019] Please see Figs. 1-3In this embodiment of the invention, a high-strength zirconium sphere resistant to high temperature and corrosion includes a main sphere 1. A corrosion-resistant outer coating 2 is sprayed onto the outer edge of the main sphere 1. The main sphere 1 is a standard spherical shape with various specifications and sizes. The corrosion-resistant outer coating 2 is made of corrosion-resistant material and is uniformly sprayed onto the outer edge of the main sphere 1 using a high-pressure nozzle. A high-temperature isolation layer 3 is fixedly disposed on the inner edge of the corrosion-resistant outer coating 2. The outer edge of the high-temperature isolation layer 3 and the inner edge of the corrosion-resistant outer coating 2 are fixedly bonded by a high-strength adhesive film layer. The high-temperature isolation layer 3 is made of high-strength heat-insulating material. A high-density filling layer 4 is fixedly disposed on the inner edge of the high-density filling layer 3. A hard-core inner liner sphere 5 is fixedly disposed on the inner edge of the high-density filling layer 4. The high-density filling layer 4 is made of high-density particles pressed into a spherical shell structure under high pressure. The outer and inner edges of the high-density filling layer 4 are uniformly roughened. The hard-core inner liner sphere 5 is fixedly disposed on the inner side of the high-density filling layer 4. A high-strength sealing ball 6 is fixedly installed on the outer side of the high-density filling layer 4. The high-strength sealing ball 6 is made of high-strength steel and is fixedly connected to the inner side of the high-temperature isolation layer 3. The inner side of the high-strength sealing ball 6 is fixedly connected to the outer rough surface of the high-density filling layer 4 by high-strength adhesive. An isolation and protective inner layer 7 is fixedly bonded to the inner side of the high-density filling layer 4. A counterweight inner support ball 8 is fixedly installed on the inner side of the hard core liner sphere 5. An easy-to-fix outer layer 9 is fixedly installed on the outer side of the hard core liner sphere 5. The outer side of the isolation and protective inner layer 7 is fixedly bonded to the inner rough surface of the high-density filling layer 4 by high-strength adhesive. The counterweight inner support ball 8 is made of heavy material and its outer side is fixedly connected to the inner side of the hard core liner sphere 5. The easy-to-fix outer layer 9 is sprayed onto the outer side of the hard core liner sphere 5 and its outer side is fixedly bonded to the inner side of the isolation and protective inner layer 7.

[0020] The working principle of this utility model is as follows:

[0021] After the corrosion-resistant outer coating material 2 is sprayed onto the outer edge of the main sphere 1 through a high-pressure spraying structure, a complete encapsulation and isolation effect can be formed on the outer edge of the main sphere 1, allowing it to be isolated and protected from external corrosive materials, which can effectively improve corrosion resistance. Under the isolation of the high-temperature isolation layer 3, the high-temperature isolation treatment is effectively formed. Under the isolation of the high-sealing filling layer 4, the high-temperature isolation is further formed. The filling gap position can effectively form a temperature isolation effect. Under the support of the hard core liner sphere 5, the overall strength is further improved. Under the bonding of the easy-to-fix outer layer 9, the fixation between them is more stable and will not cause shaking or instability. The medium-mass structure of the counterweight inner support sphere 8 makes the main sphere 1 heavier, which meets the increased friction caused by the extrusion during use. The high-strength sealing sphere 6 can improve the overall sphere shape and prevent deformation.

[0022] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A high-strength zirconium sphere resistant to high temperature and corrosion, comprising a main sphere (1), characterized in that, The outer edge of the main sphere (1) is coated with a corrosion-resistant outer coating (2). A high-temperature isolation layer (3) is fixedly installed on the inner edge of the corrosion-resistant outer coating (2). A high-density filling layer (4) is fixedly installed on the inner edge of the high-density filling layer (3). A hard core liner sphere (5) is fixedly installed on the inner edge of the high-density filling layer (4). A high-strength sealing sphere (6) is fixedly installed on the outer edge of the high-density filling layer (4). An isolation and protective inner layer (7) is fixedly bonded to the inner edge of the high-density filling layer (4). A counterweight inner support sphere (8) is fixedly installed on the inner edge of the hard core liner sphere (5). An easy-to-fix outer layer (9) is fixedly installed on the outer edge of the hard core liner sphere (5).

2. The high-strength zirconium ball with high temperature and corrosion resistance according to claim 1, characterized in that, The main sphere (1) is set in a standard spherical shape with various specifications and sizes. The corrosion-resistant outer coating (2) is made of corrosion-resistant material and is uniformly sprayed on the outer side of the main sphere (1) by a high-pressure nozzle.

3. The high-strength zirconium ball with high temperature and corrosion resistance according to claim 1, characterized in that, The outer edge of the high-temperature isolation layer (3) and the inner edge of the corrosion-resistant outer coating layer (2) are fixedly bonded by a high-strength adhesive film layer. The high-temperature isolation layer (3) is made of high-strength heat insulation material.

4. The high-strength zirconium ball with high temperature and corrosion resistance according to claim 1, characterized in that, The high-density filling layer (4) is made of high-density particles pressed under high pressure to form a spherical shell structure. The outer and inner sides of the high-density filling layer (4) are uniformly provided with rough surfaces. The hard core liner sphere (5) is fixedly set on the inner side of the high-density filling layer (4).

5. A high-strength zirconium ball resistant to high temperature and corrosion according to claim 1, characterized in that, The high-strength sealing ball (6) is made of high-strength steel, and the outer side of the high-strength sealing ball (6) is fixedly connected to the inner side of the high-temperature isolation layer (3). The inner side of the high-strength sealing ball (6) is fixedly connected to the outer rough surface of the high-density filling layer (4) by high-strength adhesive.

6. The high-strength zirconium ball with high temperature and corrosion resistance according to claim 1, characterized in that, The outer edge of the inner protective layer (7) is fixedly bonded to the rough surface of the inner side of the high-density filling layer (4) by high-strength adhesive. The counterweight inner support ball (8) is made of a heavy material and its outer edge is fixedly connected to the inner edge of the hard core liner ball (5). The easy-to-fix outer layer (9) is applied to the outer edge of the hard core liner ball (5) by spraying and its outer edge is fixedly bonded to the inner edge of the inner protective layer (7).