Dyeing device for super-soft cloth processing

By introducing tension rollers and stirring devices into the dyeing equipment, the fabric tension is adjusted and the dye is stirred, which solves the problems of damage and uneven dyeing caused by stretching and friction during the dyeing process of ultra-soft fabric, and achieves better dyeing results.

CN224031271UActive Publication Date: 2026-03-24JIANG SU HONG RUI CHANG TAI FANG ZHI YOU XIAN GONG SI
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing dyeing equipment can easily cause physical damage to the ultra-soft fabric due to excessive stretching or friction, and the dye concentration is uneven, affecting the dyeing effect.

Method used

A dyeing device including an immersion tank, guide rollers, tension rollers, a stirring device, and an electric push rod was designed. By adjusting the fabric tension and stirring the dye, fabric damage is avoided and dye uniformity is ensured.

Benefits of technology

This effectively avoids excessive stretching damage to the fabric, improves the uniformity of dyeing, and thus enhances the dyeing effect of the ultra-soft fabric.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224031271U_ABST
    Figure CN224031271U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of super-soft cloth processing, in particular to a dyeing device for super-soft cloth processing, which not only can adjust the tension of cloth and avoid material damage caused by excessive stretching of the cloth, but also can stir dye in a dip dyeing tank so as to ensure the uniformity of the dye and improve the quality of the dye. The dyeing effect of the cloth is improved; comprising a dip dyeing tank, a liquid discharging pipe, two sets of vertical plates, a first guide roller, two sets of second guide rollers, a fixing frame, an electric push rod, a movable frame, two sets of tensioning rollers and a stirring device, four sets of supporting legs are arranged at the bottom end of the dip dyeing tank, and the input end of the liquid discharging pipe communicates with the lower side of the right end of the dip dyeing tank; the first guide roller is rotationally installed at the inner ends of the two vertical plates, the two second guide rollers are rotationally installed on the left portion and the right portion in the dip dyeing tank, the two tensioning rollers are rotationally installed on the upper side and the lower side of the inner end of the movable frame, and the stirring device is installed at the bottom in the dip dyeing tank.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the technical field of ultra-soft fabric processing, and in particular to a dyeing device for ultra-soft fabric processing. Background Technology

[0002] Supersoft fabric is a type of fabric with an extremely soft touch, named for its delicate texture and comfortable feel. It is usually made of synthetic fibers (such as polyester) and sometimes blended with other fibers to enhance specific properties. Supersoft fabric is widely used in clothing, home furnishings (such as bedding and curtains), toys, and various other fields that require a soft texture.

[0003] In the processing of super-soft fabric, dyeing is a very important step. To ensure that the super-soft fabric has good color effect and quality, professional dyeing equipment is usually used for treatment.

[0004] However, existing dyeing equipment may cause excessive stretching or friction on the fabric during use, resulting in wrinkles or physical damage. Furthermore, existing dyeing equipment lacks a stirring mechanism, leading to uneven dye concentration and poor dyeing effect on ultra-soft fabrics. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a dyeing device for ultra-soft fabric processing. By setting this device, not only can the tension of the fabric be adjusted to avoid material damage caused by excessive stretching, but the dye in the dyeing tank can also be stirred to ensure the uniformity of the dye, thereby improving the dyeing effect of the fabric.

[0006] This utility model discloses a dyeing device for processing ultra-soft fabric, comprising an immersion tank, a drain pipe, two sets of vertical plates, a first guide roller, two sets of second guide rollers, a fixed frame, an electric push rod, a movable frame, two sets of tension rollers, and a stirring device. The bottom of the immersion tank is equipped with four sets of support legs. The input end of the drain pipe is connected to the lower right side of the immersion tank. The two sets of vertical plates are symmetrically installed on the left side of the top of the immersion tank. The first guide roller is rotatably installed inside the two sets of vertical plates. The two sets of second guide rollers are rotatably installed on the left and right sides of the immersion tank. The fixed frame is installed on the right side of the top of the immersion tank. The electric push rod is installed on the top of the fixed frame, and its output end passes through the top of the fixed frame and connects to the top of the movable frame. The two sets of tension rollers are rotatably installed on the upper and lower sides of the inner end of the movable frame. The stirring device is installed at the bottom of the immersion tank.

[0007] Preferably, the stirring device is configured as a stirring frame and a motor. The stirring frame is rotatably installed at the bottom of the dyeing tank, the motor is installed at the bottom of the dyeing tank, and the motor output end passes through the bottom of the dyeing tank and is connected to the bottom of the stirring frame.

[0008] Preferably, it also includes a mounting plate, a filter box, a filter screen, and a water pump. The mounting plate is installed on the lower right side of the dyeing tank, the filter box is installed on the top of the mounting plate, the outlet end of the drain pipe is connected to the left end of the filter box, the filter screen is installed inside the filter box, and the water pump is installed on the right side of the top of the mounting plate, with the inlet end of the water pump connected to the right end of the filter box.

[0009] Preferably, it also includes an adsorption plate, which is installed inside the filter box.

[0010] Preferably, it also includes a control valve, which is installed on the drain pipe.

[0011] Preferably, it also includes two sets of reinforcing ribs, the left ends of which are connected to the right ends of the two sets of support legs on the right side, and the right ends of which are connected to the bottom end of the mounting plate.

[0012] Preferably, it also includes two sets of guide rods, which are respectively installed on the front and rear sides of the top of the movable frame. The front and rear parts of the top of the fixed frame are connected and provided with sliding holes, and the two sets of guide rods slide on the two sets of sliding holes of the fixed frame.

[0013] Preferably, the surfaces of the first guide roller, the two sets of second guide rollers, and the two sets of tension rollers are all coated with Teflon.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: The dye is introduced into the dyeing tank, and the fabric is guided from the previous process, passing over the top of the first guide roller, and then entering the dye in the dyeing tank. The fabric is then dyed under two sets of second guide rollers and passes through two sets of tension rollers to connect with the next process. By activating the electric push rod, the moving frame moves as a whole. The two sets of tension rollers on the moving frame adjust the tension of the fabric. After the fabric tension is adjusted, the stirring device is activated to stir the dye. The next process then pulls the fabric, and the dye in the dyeing tank immerses the fabric. By setting up this device, not only can the fabric tension be adjusted, avoiding material damage caused by excessive stretching, but the dye in the dyeing tank can also be stirred, thereby ensuring the uniformity of the dye and improving the dyeing effect of the fabric. Attached Figure Description

[0015] Figure 1 This is a first-view structural schematic diagram of the present invention;

[0016] Figure 2 This is a second-view structural schematic diagram of the present invention;

[0017] Figure 3 yes Figure 1 A magnified structural diagram of A in the middle;

[0018] Figure 4 yes Figure 2 A magnified structural diagram of B in the diagram;

[0019] The following are labels in the attached diagram: 1. Immersion tank; 2. Support leg; 3. Drain pipe; 4. Vertical plate; 5. First guide roller; 6. Second guide roller; 7. Fixed frame; 8. Electric push rod; 9. Moving frame; 10. Tensioning roller; 11. Stirring frame; 12. Motor; 13. Mounting plate; 14. Filter box; 15. Filter screen; 16. Water pump; 17. Adsorption plate; 18. Control valve; 19. Reinforcing rib; 20. Guide rod. Detailed Implementation

[0020] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit its scope.

[0021] like Figures 1 to 4 As shown, the present invention discloses a dyeing device for processing ultra-soft fabric, comprising a dyeing tank 1, a drain pipe 3, two sets of vertical plates 4, a first guide roller 5, two sets of second guide rollers 6, a fixed frame 7, an electric push rod 8, a movable frame 9, two sets of tension rollers 10, and a stirring device. The bottom of the dyeing tank 1 is provided with four sets of support legs 2. The input end of the drain pipe 3 is connected to the lower right side of the dyeing tank 1. The two sets of vertical plates 4 are symmetrically installed on the left side of the top of the dyeing tank 1. The first guide roller 5 is rotatably installed on the inner end of the two sets of vertical plates 4. The two sets of second guide rollers 6 are rotatably installed on the left and right sides of the dyeing tank 1. The fixed frame 7 is installed on the right side of the top of the dyeing tank 1. The electric push rod 8 is installed on the top of the fixed frame 7. The output end of the electric push rod 8 passes through the top of the fixed frame 7 and is connected to the top of the movable frame 9. The two sets of tension rollers 10 are rotatably installed on the upper and lower sides of the inner end of the movable frame 9. The stirring device is installed at the bottom of the dyeing tank 1.

[0022] The dye is introduced into the dyeing tank 1. The fabric is then guided from the previous process, passing over the top of the first guide roller 5, and entering the dye in the dyeing tank 1. The fabric is then dyed under two sets of second guide rollers 6 and passes through two sets of tension rollers 10 to connect with the next process. By turning on the electric push rod 8, the electric push rod 8 drives the entire moving frame 9 to move. The two sets of tension rollers 10 on the moving frame 9 adjust the tension of the fabric. After the tension of the fabric is adjusted, the stirring device is turned on to stir the dye. Then, the next process pulls the fabric, and the dye in the dyeing tank 1 immerses the fabric. By setting up this equipment, not only can the tension of the fabric be adjusted to avoid material damage caused by excessive stretching, but the dye in the dyeing tank 1 can also be stirred to ensure the uniformity of the dye, thereby improving the dyeing effect of the fabric.

[0023] As a preferred embodiment of the above, the stirring device is configured as a stirring frame 11 and a motor 12. The stirring frame 11 is rotatably installed at the bottom of the dyeing tank 1, and the motor 12 is installed at the bottom of the dyeing tank 1. The output end of the motor 12 passes through the bottom of the dyeing tank 1 and is connected to the bottom of the stirring frame 11.

[0024] By setting up a stirring rack 11 and a motor 12, the motor 12 is turned on, which drives the stirring rack 11 to rotate. The stirring rack 11 stirs the dye in the dyeing tank 1, thereby making the dye concentration uniform and improving the dyeing effect on the fabric.

[0025] As a preferred embodiment of the above, it also includes a mounting plate 13, a filter box 14, a filter screen 15, and a water pump 16. The mounting plate 13 is installed on the lower right side of the dyeing tank 1, the filter box 14 is installed on the top of the mounting plate 13, the output end of the drain pipe 3 is connected to the left end of the filter box 14, the filter screen 15 is installed inside the filter box 14, and the water pump 16 is installed on the right side of the top of the mounting plate 13, with the input end of the water pump 16 connected to the right end of the filter box 14.

[0026] By setting up the mounting plate 13, filter box 14, filter screen 15 and water pump 16, the dye in the dyeing tank 1 is introduced into the filter box 14 through the drain pipe 3 by turning on the water pump 16. The filter screen 15 filters the impurities in the dye, and the filtered dye is discharged through the water pump 16, thus playing the role of filtering the dye.

[0027] As a preferred embodiment of the above embodiment, it also includes an adsorption plate 17, which is installed inside the filter box 14;

[0028] By setting up the adsorption plate 17, the chemical substances in the dye can be adsorbed, thereby further purifying the dye.

[0029] As a preferred embodiment of the above embodiment, a control valve 18 is also included, which is installed on the drain pipe 3;

[0030] By setting control valve 18, it is possible to prevent dye from being introduced into filter box 14 through drain pipe 3 when dyeing fabric.

[0031] As a preferred embodiment of the above embodiment, it also includes two sets of reinforcing ribs 19, the left ends of the two sets of reinforcing ribs 19 are respectively connected to the right ends of the two sets of right-side support legs 2, and the right ends of the two sets of reinforcing ribs 19 are connected to the bottom end of the mounting plate 13.

[0032] By setting the reinforcing ribs 19, the mounting plate 13 can be supported and reinforced.

[0033] As a preferred embodiment of the above, it also includes two sets of guide rods 20, which are respectively installed on the front and rear sides of the top of the movable frame 9. The front and rear parts of the top of the fixed frame 7 are connected and provided with sliding holes, and the two sets of guide rods 20 slide on the two sets of sliding holes of the fixed frame 7.

[0034] By setting guide rods 20, when the two sets of tension rollers 10 adjust the fabric tension, the two sets of guide rods 20 slide on the fixed frame 7, which can improve the stability of the two sets of tension rollers 10.

[0035] As a preferred embodiment of the above, the surfaces of the first guide roller 5, the two sets of second guide rollers 6 and the two sets of tension rollers 10 are all coated with Teflon.

[0036] Teflon coating is a material with a low coefficient of friction, which can significantly reduce the friction between the first guide roller 5, the two sets of second guide rollers 6 and the two sets of tension rollers 10 and the fabric.

[0037] This utility model discloses a dyeing device for processing ultra-soft fabric. During operation, dye is first introduced into the dyeing tank 1. The fabric is then guided from the previous process, passing over the upper side of the first guide roller 5, and entering the dye in the dyeing tank 1. The fabric then passes under two sets of second guide rollers 6 and through two sets of tension rollers 10 to connect to the next process. By activating the electric push rod 8, the moving frame 9 moves as a whole. The two sets of tension rollers 10 on the moving frame 9 adjust the tension of the fabric. Once the fabric tension is adjusted, the motor 12 drives the stirring frame 11 to rotate, which stirs the dye. The next process then pulls the fabric, and the dye in the dyeing tank 1 immerses the fabric.

[0038] The dyeing device for processing ultra-soft fabric of this utility model has common mechanical installation, connection or setting methods, and can be implemented as long as it can achieve its beneficial effect. The electric push rod 8, motor 12 and water pump 16 of the dyeing device for processing ultra-soft fabric of this utility model are purchased from the market. Technical personnel in this industry only need to install and operate it according to the accompanying instruction manual.

[0039] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A dyeing apparatus for processing ultra-soft fabrics, characterized in that, The system includes an impregnation tank (1), a drain pipe (3), two sets of vertical plates (4), a first guide roller (5), two sets of second guide rollers (6), a fixed frame (7), an electric push rod (8), a moving frame (9), two sets of tension rollers (10), and a stirring device. The bottom of the impregnation tank (1) is equipped with four sets of support legs (2). The input end of the drain pipe (3) is connected to the lower right side of the impregnation tank (1). The two sets of vertical plates (4) are symmetrically installed on the left side of the top of the impregnation tank (1). The first guide roller (5) rotates... The two sets of vertical plates (4) are installed inside the two sets of second guide rollers (6) and rotated inside the dyeing tank (1) on the left and right sides. The fixed frame (7) is installed on the right side of the top of the dyeing tank (1). The electric push rod (8) is installed on the top of the fixed frame (7). The output end of the electric push rod (8) passes through the top of the fixed frame (7) and connects to the top of the movable frame (9). The two sets of tension rollers (10) are rotated and installed on the upper and lower sides of the inner end of the movable frame (9). The stirring device is installed at the bottom of the dyeing tank (1).

2. The dyeing apparatus for processing ultra-soft fabric as described in claim 1, characterized in that, The stirring device is set as a stirring rack (11) and a motor (12). The stirring rack (11) is rotatably installed at the bottom of the dyeing tank (1), and the motor (12) is installed at the bottom of the dyeing tank (1). The output end of the motor (12) passes through the bottom of the dyeing tank (1) and is connected to the bottom of the stirring rack (11).

3. The dyeing apparatus for processing ultra-soft fabric as described in claim 2, characterized in that, It also includes a mounting plate (13), a filter box (14), a filter screen (15) and a water pump (16). The mounting plate (13) is installed on the lower right side of the dyeing tank (1), the filter box (14) is installed on the top of the mounting plate (13), the output end of the drain pipe (3) is connected to the left end of the filter box (14), the filter screen (15) is installed inside the filter box (14), and the water pump (16) is installed on the right side of the top of the mounting plate (13). The input end of the water pump (16) is connected to the right end of the filter box (14).

4. The dyeing apparatus for processing ultra-soft fabric as described in claim 3, characterized in that, It also includes an adsorption plate (17), which is installed inside the filter box (14).

5. The dyeing apparatus for processing ultra-soft fabric as described in claim 4, characterized in that, It also includes a control valve (18), which is installed on the drain pipe (3).

6. The dyeing apparatus for processing ultra-soft fabric as described in claim 5, characterized in that, It also includes two sets of reinforcing ribs (19), the left ends of which are connected to the right ends of the two sets of support legs (2) on the right side respectively, and the right ends of the two sets of reinforcing ribs (19) are connected to the bottom end of the mounting plate (13).

7. The dyeing apparatus for processing ultra-soft fabric as described in claim 6, characterized in that, It also includes two sets of guide rods (20), which are respectively installed on the front and rear sides of the top of the movable frame (9). The front and rear parts of the top of the fixed frame (7) are connected with sliding holes, and the two sets of guide rods (20) slide on the two sets of sliding holes of the fixed frame (7).

8. The dyeing apparatus for processing ultra-soft fabric as described in claim 7, characterized in that, The surfaces of the first guide roller (5), the two sets of second guide rollers (6) and the two sets of tension rollers (10) are all coated with Teflon.