Automatic roller changing mechanism of grass grid laying vehicle

Abstract

The utility model discloses an automatic roller changing mechanism of a grass grid laying vehicle, which comprises a grass roller, an inner support rotating mechanism, a rotating blocking mechanism and a telescopic blocking mechanism, and the automatic roller changing mechanism is carried on the grass grid laying vehicle and is uniformly controlled by a controller; the inner support rotating mechanism is connected with the sliding table to be installed on the rear rack and is pushed by a telescopic air cylinder. And the rotary blocking mechanism and the telescopic blocking mechanism are respectively controlled by an electric control rotary table mounted below the rear rack and a telescopic cylinder mounted above the front rack. The automatic roller changing mechanism of the straw grid laying vehicle solves the problem of automatic straw mat changing of the straw grid laying vehicle, the labor cost is reduced, and straw grid laying is more automatic. The grass checkered sand-protecting barrier can meet the requirements for wind prevention and sand fixation in the technical field of ecological protection engineering construction, the laying efficiency of the grass checkered sand-protecting barrier is improved, and the cost is reduced.

Description

TECHNICAL FIELD

[0001] The utility model belongs to ecological protection engineering construction machinery technical field, concretely relates to a kind of automatic equipment applied to grass square sand barrier laying in desertification control engineering, especially a kind of grass square laying vehicle supporting mechanism capable of realizing automatic roll changing function. BACKGROUND

[0002] In desertification area control engineering, as the key technical means of wind prevention and sand fixation, the traditional construction mainly relies on manual laying, and there are problems such as high labor intensity, low laying efficiency, difficult personnel safety guarantee and the like.In recent years, although mechanized laying equipment appears, but the existing grass square laying vehicle generally has the technical bottleneck that grass roll replacement is difficult:1.the grass roll replacement needs manual intervention, which causes the interruption of automatic operation process;2.the existing roll changing mechanism has the problems of complex structure and poor positioning accuracy, which easily causes the misplacement of grass screen to affect laying quality;3.the roll changing period is long during continuous operation, which restricts the improvement of construction efficiency.Especially when the grass roll is exhausted, the conventional equipment needs to be stopped for manual replacement, which seriously affects the continuity of construction and increases labor cost.Although there are attempts to replace the roll by mechanical arm in the prior art, there are defects such as complex control program, difficult equipment maintenance and poor site adaptability.

[0003] Therefore, it is urgent to develop an integrated and high-reliability automatic roll changing mechanism to realize the full-process automatic operation of grass square laying and meet the dual needs of construction efficiency and economy for large-scale ecological control engineering. SUMMARY

[0004] The utility model aims at providing a kind of grass square laying vehicle automatic roll changing mechanism to solve the above-mentioned prior art problems, and the existing machine still needs frequent replacement of grass roll by manual, and the labor cost is high, and the efficiency is low.The utility model aims at realizing efficient and accurate replacement of grass roll by full-automatic roll changing mechanism, ensuring the continuity of grass square laying, reducing manual intervention and operation cost, and improving the efficiency of wind prevention and sand fixation construction.

[0005] In order to achieve the above object, the utility model provides the following technical scheme: a grass square laying vehicle automatic roll changing mechanism includes: front frame (1), long guide rail (2), grass roll (3), inner support rotating mechanism (4), rear frame (5), special roll collecting box (6), short guide rail (7), rotating blocking mechanism (8), sliding table (9), first push cylinder (10), telescopic blocking mechanism (11), the long guide rail (2) has two groups, is symmetrically installed above the front frame (1) through bolt, the grass roll (3) is the roll with laying material, the inner support rotating mechanism (4) has two groups, is symmetrically installed in the rear frame (5), the special roll collecting box (6) is installed behind the rear frame (5), the short guide rail (7) has two groups, is symmetrically installed above the rear frame (5) through bolt, the rotating blocking mechanism (8) is installed below the rear frame (5) through bolt on both sides, the sliding table (9) has two groups, one group has two, is symmetrically installed above the rear frame (5), is connected with the inner support rotating mechanism (4), the first push cylinder (10) is symmetrically installed above the rear frame (5) and is connected with the inner support rotating mechanism (4) below, the telescopic blocking mechanism (11) is symmetrically installed above the front frame (1) through bolt. Wherein, the long guide rail (2) is used for the temporary storage and automatic unloading of grass roll (3), and the short guide rail (7) is used for empty roll recycling guide.

[0006] Preferably, the inner support rotating mechanism (4) includes moving base (401), gas slide ring (402), second push cylinder (403), worm gear (404), rotating cover shaft (405), transmission cover (406), guide plate (407), support plate (408), support column (409), movable rod (410), worm (411), motor (412);The inner support rotating mechanism (4) is the mechanism for realizing that grass roll (3) automatically completes the feeding and discharging, and the main component is placed above moving base (401), moving base (401) is connected with sliding table (9), and is connected with first push cylinder (10) placed on rear frame, gas slide ring (402) is installed at the last side of moving base (401), second push cylinder (403) is connected with gas slide ring (402) through connecting plate, second push cylinder (403) is connected with movable rod (410) through coupling, worm gear (404) is connected with rotating cover shaft (405) through bolt, rotating cover shaft (405) is connected with transmission cover (406) through bolt, transmission cover (406) is connected with guide plate (407) through connecting column, support plate (408) and movable rod (410) are connected through connecting column (409), motor (412) and worm (411) are connected through coupling, worm (411) cooperates with worm gear (404).

[0007] Preferably, the rotation blocking mechanism (8) comprises a blocking plate (801) and an electric control rotating table (802), the two groups of rotation blocking mechanisms (8) are installed below the rear rack (5), the electric control rotating table (802) is installed on the rear rack (5), and the blocking plate (801) is installed on the electric control rotating table (802) through bolts.

[0008] Preferably, the telescopic blocking mechanism (11) comprises a blocking rod (1101) and a telescopic cylinder (1102), the two groups of telescopic blocking mechanisms (11) are installed above the front rack (1), the telescopic cylinder (1102) is installed on the front rack (1), and the blocking rod (1101) is installed on the telescopic cylinder (1102).

[0009] Preferably, the grass roller (3) comprises a special roller (301) and a grass screen (302), and the grass screen (302) is sleeved on the special roller (301).

[0010] Compared with the prior art, the utility model has the advantages that:

[0011] (1) The utility model discloses an inner support rotating mechanism, through the cooperative control of the inner support rotating mechanism and the rotation blocking mechanism, the grass roller can be automatically replaced after being exhausted, manual intervention is not needed, operation continuity is improved, downtime and labor cost are reduced.

[0012] (2) The utility model discloses a modular design, electric control rotating devices and telescopic cylinders are driven, mechanical structure is simplified, grass roller replacement positioning is accurate, grass screen laying misplacement is reduced, construction quality and reliability are improved. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is whole structure schematic view of the utility model

[0014] Figure 2 It is front support frame and related component structure schematic view of the utility model

[0015] Figure 3 It is rear support frame and related component structure schematic view of the utility model

[0016] Figure 4 It is rear rack internal structure schematic view (grass screen removal state) of the utility model

[0017] Figure 5 It is inner support rotating mechanism sectional structure schematic view of the utility model

[0018] Figure 6 It is main part structure schematic view of the utility model inner support rotating mechanism

[0019] Figure 7 It is main part structure schematic view of the utility model inner support rotating mechanism

[0020] Figure 8 The figure is a schematic diagram of the inner support rotating mechanism in the contracted state

[0021] Figure 9 The figure is a schematic diagram of the inner support rotating mechanism in the expanded state

[0022] Figure 10 The figure is a schematic diagram of the special roller DETAILED DESCRIPTION

[0023] The utility model will be described in detail below in combination with the drawings and specific embodiments.

[0024] Figure 1 The figure is an automatic roller changing mechanism of a grass square paving vehicle, mainly comprising: a front frame 1, a long guide rail 2, a grass roller 3, an inner support rotating mechanism 4, a rear frame 5, a special roller collecting box 6, a short guide rail 7, a rotating blocking mechanism 8, a sliding table 9, a first pushing cylinder 10, and an extension blocking mechanism 11.

[0025] Figure 2 As shown, a set of long guide rails 2 is symmetrically installed above the front frame, used for storing the grass roller 3 and making the grass roller 3 automatically discharge. A set of extension blocking mechanisms 9 is symmetrically installed above the front frame, used for limiting the discharge of the grass roller 3.

[0026] Figures 3-4 As shown, a set of inner support rotating mechanisms 4, short guide rails 7, rotating blocking mechanisms 8, sliding tables 9, and first pushing cylinders 10 are symmetrically installed above the rear frame 5, and a special roller collecting box 6 is installed at the rear. The short guide rail 7 is used to receive the grass roller 3 dropped by the long guide rail 2. The grass roller 3 is blocked by the rotating blocking mechanism 8 and stays at the designated position. The inner support rotating mechanism 4 in the contracted state pushes the grass roller 3 into the special roller 301 through the first pushing cylinder 10, the supporting plate 413 is opened, the grass roller 3 is supported, at this time, the inner support rotating mechanism 4 starts to rotate, the grass screen 302 starts to discharge, and when the discharge is completed, the moving base 402 moves by the first pushing cylinder 10, the mechanism is withdrawn from the special roller 301, the rotating blocking mechanism 8 is released, and the special roller 301 slides along the short guide rail 7 and falls into the special roller collecting box 6. Figure 8 Figure 9

[0027] Figures 2-5 ​​As shown, when the grass roller 3 reaches the designated position, the first push cylinder 10 pushes the moving base 401 to move the inner support rotation mechanism 4, causing the support plate 413 to partially insert into the special roller 301. At this time, the second push cylinder 403 (to avoid the pipeline from getting tangled when the second push cylinder 403 rotates, the second push cylinder 403 is mounted on the rotor of the air slip ring 402 via a connecting plate) retracts, driving the movable rod 410, so that the connecting rod 409 drives the support plate 408 to support the inside of the special roller. At this time, the motor 412 drives the worm gear 411 to drive the worm wheel 404 to rotate. The worm wheel 404 is fixed to the capping shaft 405 by bolts. The capping shaft 405 rotates together with the worm wheel 404. The capping shaft 405 is connected to the transmission cover 406 by bolts. The transmission cover 406 and the capping shaft 405 rotate together. The transmission cover 406 is connected to the guide plate 407 by a connecting column and rotates together. The grass roller 3 rotates together to complete the feeding. After the material is fed, the second push cylinder 403 pushes the movable rod 410 to retract, causing the inner support rotation mechanism to enter the retracted state. Figure 8 The rotating blocking mechanism 8 lowers the blocking plate 801, the first push cylinder 10 retracts, driving the movable base 401 to move, causing the inner support rotating mechanism 4 to leave the special roller 301. The special roller 301 falls along the short guide rail 7 into the special roller collection box 6. At the same time, the electrically controlled rotary table 802 raises the blocking plate 801, and the telescopic cylinder 1102 drives the blocking rod 1101 to retract, causing the next grass roller 3 to reach the short guide rail 7 along the long guide rail 2. The grass roller 3 is blocked by the blocking plate 801 and reaches the designated position. The telescopic cylinder 1102 pushes the blocking rod 1101 to block the next grass roller 3. The above steps complete one operation.

[0028] Note: The cylinders, motors and other drive components mentioned in this embodiment can all be conventional models in the field. Their specific control circuits and programs are existing technologies and will not be described in detail here.

Claims

1. A swath laying vehicle automatic roller changing mechanism comprising: The front frame (1), the long guide rail (2), the grass roller (3), the inner support rotating mechanism (4), the rear frame (5), the special roller collecting box (6), the short guide rail (7), the rotating blocking mechanism (8), the sliding table (9), the first pushing cylinder (10), the telescopic blocking mechanism (11); characterized in that: the front frame (1) is connected with the rear frame (5); the long guide rail (2) has two groups, which are symmetrically installed above the front frame (1) through bolts; the grass roller (3) is a roller with laying material; the inner support rotating mechanism (4) has two groups, which are symmetrically installed on the rear frame (5); the special roller collecting box (6) is installed behind the rear frame (5); the short guide rail (7) has two groups, which are symmetrically installed above the rear frame (5) through bolts; the rotating blocking mechanism (8) is installed below the rear frame (5) on both sides through bolts; the sliding table (9) has two groups, one group has two, which are symmetrically installed above the rear frame (5) and connected with the inner support rotating mechanism (4); the first pushing cylinder (10) is symmetrically installed above the rear frame (5) and connected with the inner support rotating mechanism (4) below; the telescopic blocking mechanism (11) is symmetrically installed above the front frame (1) through bolts; wherein the long guide rail (2) is used for temporary storage and automatic feeding of the grass roller (3), and the short guide rail (7) is used for empty roller recycling guide.

2. The automatic roller changing mechanism of a grass grid laying vehicle according to claim 1, characterized in that, The inner support rotating mechanism (4) includes a support plate unfolding assembly and a rotating drive assembly, and the main components are placed above the moving base (401). The moving base (401) is connected with the sliding table (9) and connected with the first pushing cylinder (10) placed on the rear frame. The air slide ring (402) is installed at the back of the moving base (401), the second pushing cylinder (403) is installed through the connecting plate and the air slide ring (402), the second pushing cylinder (403) is connected with the movable rod (410) through the coupling, the worm gear (404) is connected with the rotating cover shaft (405) through the bolt, the rotating cover shaft (405) is connected with the transmission cover (406) through the bolt, the transmission cover (406) is connected with the guide plate (407) through the connecting column, the support plate (408) and the movable rod (410) are connected through the connecting column (409), the motor (412) and the worm (411) are connected through the coupling, and the worm (411) is matched with the worm gear (404).

3. The automatic roller changing mechanism of a grass grid laying vehicle according to claim 1, characterized in that, The rotating blocking mechanism (8) includes a blocking plate (801) and an electric control rotating table (802), and the electric control rotating table (802) is installed below the rear frame (5). The blocking plate (801) is installed on the electric control rotating table (802) through the bolt.

4. The automatic roller changing mechanism of a grass grid laying vehicle according to claim 1, characterized in that, The telescopic blocking mechanism (11) includes a blocking rod (1101) and a telescopic cylinder (1102), and the telescopic cylinder (1102) is installed above the front frame (1). The blocking rod (1101) is installed on the telescopic cylinder (1102).

5. The automatic roller changing mechanism of a grass grid laying vehicle according to claim 1, characterized in that, The grass roller (3) includes a special roller (301) and a grass screen (302), and the grass screen (302) is sleeved on the special roller (301).

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