Concrete pump truck pipeline anti-blocking structure
The design of the conical inlet, guide rod, and anti-backflow triangular block solves the problem of pipeline blockage in concrete pump trucks, enabling rapid cleaning and stable delivery, and reducing maintenance costs and labor intensity.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2026-03-24
AI Technical Summary
Existing concrete pump truck pipelines are prone to blockage by coarse particles, leading to difficulties in cleaning, increased maintenance costs, and increased labor intensity for workers. Furthermore, traditional anti-blockage structures are not effective in preventing particle deposition and jamming.
It features a tapered inlet, guide bar, and anti-backflow triangular block design, combined with a detachable cleaning nozzle, to disperse coarse particles and quickly clear blockages, preventing concrete backflow.
It improves the flexibility and efficiency of pipeline cleaning, reduces equipment maintenance costs and worker labor intensity, and ensures the stability and continuity of the pumping process.
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Figure CN224033354U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to pipeline anti -blocking technical field, concretely is a concrete pump truck pipeline anti -blocking structure. BACKGROUND
[0002] Concrete pump truck is a kind of equipment widely used in modern construction, can efficiently transport concrete from mixer to the specified position of construction site. It is transported to remote, high-rise or difficult-to-reach place by high-pressure pumping system, greatly improves construction efficiency, especially in large-scale construction projects. However, with the concrete pumping work, the pipeline inside is often affected by coarse granular material, impurities etc. in concrete, and the phenomenon of blockage occurs, affects construction efficiency, and even causes equipment damage and project delay.
[0003] The existing pipeline anti-blocking structure usually relies on simple filter device or grid screening system to prevent larger granular material from blocking the pipeline. However, with the size difference of granular material in concrete pouring process, especially the appearance of larger particles, the traditional structure is difficult to completely avoid their deposition or jam in the pipeline, leading to great difficulty in cleaning later, and even manual disassembly of the pipeline, increasing the time and cost of construction.
[0004] Once the existing anti-blocking structure is blocked, the cleaning process usually needs to rely on manual operation, and the steps of disassembling the pipeline and cleaning the material are not only time-consuming and laborious, but also very easy to cause damage to the pipeline, affecting the later use. This cleaning method does not have good flexibility and efficiency, and frequent disassembly and assembly increase the maintenance cost of equipment and the labor intensity of workers.
[0005] Therefore, based on the above technical problems, it is necessary for the person skilled in the art to develop a concrete pump truck pipeline anti-blocking structure. UTILITY MODEL CONTENT
[0006] The utility model aims at providing a concrete pump truck pipeline anti-blocking structure to solve the problems in the above background art.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0008] A concrete pump truck pipeline anti-blocking structure technical scheme, including anti-blocking seat, pump pipe, cleaning pipe opening, guide spacer and anti-backflow triangular block;
[0009] The anti-blocking seat is connected with pump pipe at both ends, the anti-blocking seat is internally provided with tapered inlet and outlet, and the diameter of the tapered inlet gradually decreases along the concrete flow direction;
[0010] The cleaning pipe orifice is arranged on the side wall of the anti-blocking seat and communicates with the inside of the anti-blocking seat, and the end of the cleaning pipe orifice is provided with a detachable cover seat, and an inside collecting cavity is formed;
[0011] The guide partition rods are arranged on the inner wall of the anti-blocking seat at intervals, and the adjacent guide partition rods are spaced apart for dispersing coarse particles in the concrete;
[0012] The anti-backflow triangular blocks are arranged on the inner walls on both sides of the pump pipe, the cross section of the anti-backflow triangular blocks is triangular, the tip end faces the conveying direction of the pump pipe, and the anti-backflow triangular blocks are used for preventing the backflow of the concrete.
[0013] As a preferred technical scheme, the inner wall surface of the conical inlet is provided with a wear-resistant coating, and the thickness of the wear-resistant coating is 1-3 mm.
[0014] As a preferred technical scheme, the cover seat and the cleaning pipe orifice are fixed through thread connection or quick-release buckle.
[0015] As a preferred technical scheme, the bottom of the collecting cavity is provided with an inclined flow guide surface, and the lowest point of the inclined flow guide surface is aligned with the opening end of the cleaning pipe orifice.
[0016] Compared with the prior art, the concrete pump truck pipeline anti-blocking structure has the following beneficial effects:
[0017] The conical inlet and the guide partition rod can effectively disperse coarse particles in the concrete, avoid the deposition or jamming of the particles in the pipeline, and reduce the risk of pipeline blockage. When a small amount of blockage occurs in the pipeline, the cover seat can be quickly opened for cleaning without disassembling the entire pipeline, so that the flexibility and efficiency of cleaning are greatly improved. At the same time, the design of the anti-backflow triangular blocks effectively prevents the backflow of the concrete, further ensures the stability and continuity of the pumping process. The overall structure is reasonable, not only solves the problems in the prior art, but also reduces the maintenance cost of the equipment and the labor intensity of the workers, has significant technical progress and practical application value. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is an overall structure schematic view of the concrete pump truck pipeline anti-blocking structure;
[0019] Figure 2 It is a sectional structure schematic view of the anti-blocking seat of the concrete pump truck pipeline anti-blocking structure;
[0020] Figure 3 It is a guide partition rod structure schematic view of the concrete pump truck pipeline anti-blocking structure.
[0021] In the drawing marks: 1, anti-blocking seat; 11, conical inlet; 12, outlet; 2, pump pipe; 3, cleaning pipe; 31, cover seat; 32, collection cavity; 4, guide partition rod; 5, anti-backflow triangular block. DETAILED DESCRIPTION
[0022] The features and exemplary embodiments of each aspect of the present application will be described in detail below, in order to make the purpose, technical scheme and advantages of the present application more clear and apparent, the present application will be described in further detail below in combination with the drawings and specific embodiments. For those skilled in the art, the present application can be implemented without some of these specific details. The following description of the embodiments is only to provide a better understanding of the present application by showing examples of the present application.
[0023] As shown in Figure 1 , Figure 2 and Figure 3 , the present application provides a concrete pump truck pipeline anti-blocking structure technical scheme: including anti-blocking seat 1, pump pipe 2, cleaning pipe 3, guide partition rod 4 and anti-backflow triangular block 5.
[0024] The anti-blocking seat 1 is the core component of the present application, and the two ends thereof are connected with the pump pipe 2 respectively, forming a channel for concrete conveying. The anti-blocking seat 1 is internally provided with a conical inlet 11 and an outlet 12, and the diameter of the conical inlet 11 gradually decreases along the direction of concrete flow. This design can effectively pre-compress the concrete, so that the coarse particles in the concrete are dispersed by being extruded at the inlet, thereby reducing the risk of blockage. The inner wall surface of the conical inlet 11 is further provided with a wear-resistant coating, and the thickness of the wear-resistant coating is 1-3mm, which further improves the durability and service life of the anti-blocking seat.
[0025] The cleaning pipe 3 is arranged on the side wall of the anti-blocking seat 1 and communicates with the inside of the anti-blocking seat 1. The distal end of the cleaning pipe 3 is provided with a detachable cover seat 31, and the cover seat 31 and the cleaning pipe 3 can be fixed by thread connection or quick-release buckle, which is convenient for users to disassemble and clean. The cleaning pipe 3 forms a collection cavity 32 inside, which is used to collect particulate materials that may block the pipeline. The bottom of the collection cavity 32 is provided with an inclined flow guide surface, and the lowest point of the inclined flow guide surface is aligned with the opening end of the cleaning pipe 3, so as to ensure that the particulate materials can be smoothly discharged.
[0026] The guide partition rod 4 is arranged obliquely along the inner wall of the anti-blocking seat 1 at equal intervals, and a space is formed between adjacent guide partition rods 4, which is used to further disperse the coarse particles in the concrete. The design of the guide partition rod 4 not only helps to reduce the risk of blockage, but also improves the conveying efficiency of the concrete.
[0027] Anti-backflow triangular blocks 5 are arranged on the inner walls of both sides of the pump pipe 2, and the cross sections of the anti-backflow triangular blocks 5 are triangular, with the pointed ends facing the conveying direction of the pump pipe 2.
[0028] In use, the concrete enters the anti-blocking seat 1 through the conical inlet 11, is pre-compressed and dispersed, and then is further dispersed by the guide partition rod 4, and finally smoothly enters the pump pipe 2 for conveying.
[0029] In conclusion, the anti-blocking structure of the concrete pump truck pipeline has the advantages of simple structure, easy implementation, convenient cleaning, good anti-blocking effect and the like, can effectively solve the problems in the prior art, improve the construction efficiency, reduce the equipment maintenance cost and the labor intensity of workers, and has significant technical progress and practical application value.
[0030] The working principle and use process of the utility model are as follows: after the components of the utility model are assembled in sequence, the components are sequentially operated according to the actual requirements, and then all the working steps can be completed.
[0031] The above is only a preferred specific embodiment of the utility model, but the protection scope of the utility model is not limited to this, and any skilled person in the technical field can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, and all of them should be covered in the protection scope of the utility model.
[0032] In the description of the utility model, it should be understood that the orientation or position relationship indicated by the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "central", "both ends" and the like is the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0033] In the utility model, unless another definite provision and limitation, the term "mount", "set", "connect", "fix", "screw" and so on term should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through intermediate medium, can be two element internal communication or two element's mutual action relation, unless another definite limitation, for ordinary skill in the art person, can understand the above-mentioned term in the utility model specific meaning according to specific circumstances.
[0034] According to the embodiments of the utility model as described above, these embodiments do not describe all the details, and are not limited to the specific embodiments of the utility model. Obviously, according to the above description, many modifications and changes can be made. The description selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that those skilled in the art can well utilize the utility model and make modifications based on the utility model. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model shall be included in the protection scope of the utility model.
Claims
1. A structure for preventing blockage in concrete pump truck pipelines, characterized in that, It includes an anti-clogging seat (1), a pump pipe (2), a cleaning pipe opening (3), a guide rod (4), and an anti-backflow triangular block (5); The anti-clogging seat (1) is connected to pump pipes (2) at both ends. The anti-clogging seat (1) is provided with a conical inlet (11) and an outlet (12). The diameter of the conical inlet (11) gradually decreases along the concrete flow direction. The cleaning port (3) is located on the side wall of the anti-blocking seat (1) and communicates with the interior of the anti-blocking seat (1). The end of the cleaning port (3) is provided with a detachable cover (31) and a collection cavity (32) is formed inside. The guide rods (4) are inclined at equal intervals along the inner wall of the anti-blocking seat (1), and the interval between adjacent guide rods (4) is used to disperse coarse particles in the concrete; The anti-backflow triangular block (5) is located on the inner walls of both sides of the pump pipe (2). Its cross-section is triangular, with the tip pointing towards the conveying direction of the pump pipe (2), and is used to prevent concrete backflow.
2. The anti-clogging structure for a concrete pump truck pipeline according to claim 1, characterized in that: The inner wall surface of the conical inlet (11) is provided with a wear-resistant coating, the thickness of which is 1-3 mm.
3. The anti-clogging structure for a concrete pump truck pipeline according to claim 1, characterized in that: The cover (31) and the cleaning port (3) are fixed by a threaded connection or a quick-release buckle.
4. The anti-clogging structure for concrete pump truck pipelines according to claim 1, characterized in that: The bottom of the collection chamber (32) is provided with an inclined guide surface, and the lowest point of the inclined guide surface is aligned with the opening end of the cleaning pipe (3).