Automatic assembly and detection integrated equipment for parts

Abstract

The utility model relates to the technical field of automobile part production equipment, and discloses automatic part assembling and detecting integrated equipment which comprises a machine body, a conveying belt is arranged in the machine body, an assembling manipulator is arranged on the outer side of the machine body, an upper detecting camera is fixedly connected to the right side of the upper surface of the machine body, and a lower detecting camera is fixedly connected to the right side of the lower surface of the machine body. The bottom surface of the machine body is fixedly connected with a motor, the top output end of the motor penetrates through the machine body, the top output end of the motor is fixedly connected with a bottom plate, and the center of the upper surface of the bottom plate is fixedly connected with a bottom detection camera. According to the utility model, through the cooperation of the inclined plate, the fixed plate, the motor, the bottom plate, the connecting rod and the transparent plate, after a part leaves the conveyor belt, the part can be directly moved to a detection position for detection without being transferred, and meanwhile, the part can be driven to rotate in the detection process, so that the detection efficiency is improved. Therefore, the parts can be comprehensively detected at one time.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of automobile parts production equipment especially relates to a spare part automation assembly and detection integrated equipment. BACKGROUND

[0002] Automobile parts are units that constitute automobile parts processing whole and products that serve automobile parts processing, in order to improve the spare part assembly efficiency, will use the automatic assembly equipment to spare part assembly processing, and the automobile parts automation assembly device is an indispensable part in modern automobile manufacturing, which realizes the efficient and accurate assembly of spare parts through the integration of various advanced technologies, saves time and effort, and can realize the automatic feeding, assembly, detection and discharging of spare parts and other whole-process automation.

[0003] Through the search, the Chinese patent publication number: CN219945173U discloses an automobile parts assembly device, which comprises a feeding mechanism, a grabbing mechanism and an assembly mechanism, under the cooperation of the three, the worker places the automobile parts on the assembly station, which can realize the automatic assembly of automobile parts, save time and effort, and improve the work efficiency.

[0004] However, the above-mentioned assembly device needs to be transferred to the detection mechanism for detection after completing the assembly of the spare parts, which requires a certain transfer time, resulting in the increase of the processing cycle of the spare parts and the reduction of the processing efficiency, and the assembled spare parts need to be turned over and moved by the mechanical hand or manually for detection, which is low in efficiency, therefore, the spare part automation assembly and detection integrated equipment is proposed to solve the above-mentioned problems. SUMMARY

[0005] In order to make up for the above shortcomings, the utility model provides a kind of spare part automation assembly and detection integrated equipment, to improve the problem that spare part is transferred to detection mechanism after completing assembly in prior art, and the detection efficiency is low.

[0006] In order to achieve the above object, the utility model discloses the following technical scheme: A kind of parts automation assembly and detection integrated equipment, including machine body, the inside of the machine body is provided with conveyor belt, the outside of the machine body is provided with assembly robot, the upper surface right side of the machine body is fixedly connected with upper detection camera, the inside right side of the machine body is fixedly connected with inclined plate, the right side of the inclined plate is fixedly connected with fixed plate, the bottom surface of the machine body is fixedly connected with motor, the top output end of the motor is penetrated in machine body, the top output end of the motor is fixedly connected with bottom plate, the upper surface center of the bottom plate is fixedly connected with bottom detection camera, the upper surface of the bottom plate is fixedly connected with connecting rod, the top of the connecting rod is fixedly connected with transparent plate, the right side of the machine body is provided with auxiliary detection unit, and the auxiliary detection unit is used to detect the side of parts.

[0007] As further description of the above technical solution:

[0008] The left end of the inclined plate is close to the right end of the conveyor belt, and the upper surface of the inclined plate is fixedly connected with guide plates on the front and back sides.

[0009] As further description of the above technical solution:

[0010] The transparent plate penetrates the bottom plate, and the upper surface of the transparent plate is located on the same horizontal plane as the upper surface of the bottom plate.

[0011] As further description of the above technical solution:

[0012] The auxiliary detection unit includes a side plate and a side detection camera, the side plate is fixedly connected to the right surface of the machine body, and the side detection camera is fixedly connected to the left surface of the side plate.

[0013] As further description of the above technical solution:

[0014] The right surface of the side plate is fixedly connected with a U-shaped frame, the right inner wall surface of the U-shaped frame is fixedly connected with an electric push rod, the left end of the electric push rod penetrates the side plate, the left end of the electric push rod is fixedly connected with a push plate, and the left surface of the push plate is provided with a through hole.

[0015] As further description of the above technical solution:

[0016] The size of the through hole is adapted to the size of the side detection camera, and the through hole is located on the left side of the side detection camera.

[0017] As further description of the above technical solution:

[0018] The left surface of the push plate is fixedly connected with a rubber pad, and the rubber pad is provided with a hole adapted to the size and position of the through hole.

[0019] As a further description of the above technical solutions:

[0020] The transparent plate is located directly below the upper detection camera.

[0021] The utility model has the advantages of the following:

[0022] 1. In the utility model, the inclined plate, the fixed plate, the motor, the bottom plate, the connecting rod and the transparent plate are cooperated, so that the parts can be directly moved to the upper detection camera, the bottom detection camera and the side detection camera for detection after leaving the conveying belt, without the need for transfer, and the parts can be rotated during detection, so that the parts can be comprehensively detected at one time, the detection efficiency is improved, and the parts do not need to be flipped and detected by a mechanical hand or a worker.

[0023] 2. In the utility model, the U-shaped frame, the electric push rod, the push plate, the through hole and the rubber pad are cooperated, so that the parts can be blocked when the inertia of the parts is large, and the parts are pushed back to the transparent plate for detection, so that the parts are prevented from deviating and affecting detection, the position of the parts does not need to be adjusted by a worker, and the automatic process is further improved. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is a whole schematic view of the automatic assembly and detection integrated equipment for parts proposed by the utility model;

[0025] Figure 2 It is a schematic view of the left side part section of the automatic assembly and detection integrated equipment for parts proposed by the utility model;

[0026] Figure 3 It is a schematic view of the front part section of the automatic assembly and detection integrated equipment for parts proposed by the utility model;

[0027] Figure 4 It is a schematic view of the motor, the bottom plate, the bottom detection camera, the connecting rod of the transparent plate and the automatic assembly and detection integrated equipment for parts proposed by the utility model;

[0028] Figure 5 It is a schematic view of the machine body, the inclined plate, the bottom plate, the auxiliary detection unit, the U-shaped frame, the electric push rod and the push plate of the automatic assembly and detection integrated equipment for parts proposed by the utility model.

[0029] LEGEND:

[0030] 1, body; 2, conveyor belt; 3, assembly robot; 4, upper detection camera; 5, inclined plate; 6, fixed plate; 7, motor; 8, bottom plate; 9, bottom detection camera; 10, connecting rod; 11, transparent plate; 12, guide plate; 131, side plate; 132, side detection camera; 14, U-shaped frame; 15, electric push rod; 16, push plate; 17, through hole; 18, rubber pad. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0032] Referring to Figure 1 - Figure 2 An embodiment provided by the present application: an automatic assembly and detection integrated device for parts, comprising a body 1, the inside of the body 1 is provided with a conveyor belt 2, the conveyor belt 2 can convey and transfer part products, so that the parts can move from left to right, and then the parts can directly reach the detection part on the right side for rapid detection after assembly is completed, the outside of the body 1 is provided with an assembly robot 3, the provided assembly robot 3 can automatically and quickly assemble the parts, improving the assembly efficiency, the above structures are all prior art means in the field, which will not be described here, the upper surface of the body 1 is fixedly connected with an upper detection camera 4 on the right side, the upper detection camera 4, a bottom detection camera 9 and a side detection camera 132 all capture images of the parts and convert them into digital signals, which are transmitted to a processor, the key features of the parts such as size, shape, contour and surface texture are extracted through an image processing algorithm, and the system judges whether the parts meet the quality standard according to the comparison result, if defects are detected, the system will automatically alarm and identify the defect position.

[0033] The inside right side of the body 1 is fixedly connected with an inclined plate 5, the left end of the inclined plate 5 is close to the right end of the conveyor belt 2, when the assembled parts reach the right end of the conveyor belt 2, they will directly slide onto the inclined plate 5, the upper surface of the inclined plate 5 is fixedly connected with guide plates 12 on the front and back sides, the two guide plates 12 are mirror image structures, the guide plates 12 are provided in a left-inclined-right-straight structure, when the parts reach above the inclined plate 5, they will slide to the right along the inclined surface of the inclined plate 5, at this time, the guide plates 12 will guide and limit the sliding of the parts, so that the parts move to the center of the inclined plate 5.

[0034] Referring to Figure 2 - Figure 4The right side of the inclined plate 5 is fixedly connected with a fixed plate 6. When the parts slide along the inclined surface of the inclined plate 5, the parts will slide onto the fixed plate 6. The bottom surface of the machine body 1 is fixedly connected with a motor 7. The top output end of the motor 7 penetrates through the machine body 1. The top output end of the motor 7 is fixedly connected with a bottom plate 8. When the motor 7 is started, the bottom plate 8 will be driven to rotate. The upper surface center of the bottom plate 8 is fixedly connected with a bottom detection camera 9. The upper surface of the bottom plate 8 is fixedly connected with a connecting rod 10. The top end of the connecting rod 10 is fixedly connected with a transparent plate 11. When the motor 7 is started, the transparent plate 11 will be driven to rotate synchronously through the cooperation of the bottom plate 8 and the connecting rod 10. The transparent plate 11 penetrates through the bottom plate 8. The upper surface of the transparent plate 11 is located at the same horizontal plane as the upper surface of the bottom plate 8. The transparent plate 11 is located directly below the upper detection camera 4. When the parts slide onto the fixed plate 6 through the inclined plate 5, the parts will reach above the transparent plate 11. At this time, the upper detection camera 4 can detect the upper surface of the parts, and the bottom detection camera 9 can detect the bottom surface of the parts through the transparent plate 11.

[0035] The right side of the machine body 1 is provided with an auxiliary detection unit. The auxiliary detection unit comprises a side plate 131 and a side detection camera 132. The side plate 131 is fixedly connected to the right surface of the machine body 1. The side detection camera 132 is fixedly connected to the left surface of the side plate 131. The side detection camera 132 can detect the side surface of the parts. During the detection process, the motor 7 can be started to drive the transparent plate 11 to rotate, thereby driving the part product to rotate, so that the side detection camera 132 can comprehensively detect the side surface of the parts, improving the detection efficiency, without the need for mechanical hands or workers to flip and detect the parts.

[0036] Referring to Figure 5 The right surface of the side plate 131 is fixedly connected with a U-shaped frame 14. The right inner wall surface of the U-shaped frame 14 is fixedly connected with an electric push rod 15. The left end of the electric push rod 15 penetrates through the side plate 131. The left end of the electric push rod 15 is fixedly connected with a push plate 16. The electric push rod 15 can drive the push plate 16 to move linearly in the left-right direction when the electric push rod 15 is started. A through hole 17 is formed in the left surface of the push plate 16. The size of the through hole 17 is adapted to the size of the side detection camera 132. The through hole 17 is located directly left of the side detection camera 132. The through hole 17 can avoid hindering the detection use of the side detection camera 132. A rubber pad 18 is fixedly connected to the left surface of the push plate 16. A hole is formed in the rubber pad 18 and is adapted to the size and position of the through hole 17. The rubber pad 18 can avoid hard contact and collision between the parts and the push plate 16, thereby preventing damage.

[0037] When the inertia of the parts is large, the push plate 16 will block the parts, and the rubber pad 18 will buffer and protect the parts. Then the electric push rod 15 can be started to drive the push plate 16 to move left, and the parts are pushed to the top of the transparent plate 11 for detection. The position of the parts can be detected by the infrared sensor, which is the prior art in the field and will not be described here. The automatic correction improves the detection efficiency. After the pushing is completed, the electric push rod 15 can be started again to drive the push plate 16 to move right, so that the through hole 17 is set outside the side detection camera 132, avoiding hindering the detection of the side detection camera 132.

[0038] Working principle: Place the parts on the conveyor belt 2, start the conveyor belt 2 to drive the parts to move right to the assembly robot 3 for automatic assembly, continue to start the conveyor belt 2 to drive the parts to move right after the assembly is completed, when the parts reach the right end of the conveyor belt 2, they will fall onto the inclined plate 5, and along the inclined surface of the inclined plate 5, under the guidance and limiting of the guide plate 12, they will fall onto the fixed plate 6. The parts on the fixed plate 6 will be above the transparent plate 11. If the inertia of the parts is large, the push plate 16 will block the parts. When the detection structure detects that the position of the parts deviates, it will automatically start the electric push rod 15 to drive the push plate 16 to move left, and the parts are pushed to the top of the transparent plate 11 for detection. Then the upper detection camera 4, the bottom detection camera 9 and the side detection camera 132 are started to detect the parts. During the detection process, the motor 7 drives the transparent plate 11 to rotate through the bottom plate 8 and the connecting rod 10, thereby driving the parts to rotate, so that the side detection camera 132 can detect the side of the parts comprehensively, improving the detection efficiency and completing the comprehensive detection at one time.

[0039] Finally, it should be noted that: the above-mentioned only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing embodiments of the present application have been described in detail, for those skilled in the art, it still can be modified to the technical solutions recorded in the foregoing embodiments, or some technical features can be replaced, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application, should be included in the protection scope of the present application.

Claims

1. An integrated device for automatic assembly and detection of parts, comprising a body (1), characterized in that: The inside of the machine body (1) is provided with a conveyor belt (2), the outside of the machine body (1) is provided with an assembly robot (3), the upper surface right side of the machine body (1) is fixedly connected with an upper detection camera (4), the inside right side of the machine body (1) is fixedly connected with an inclined plate (5), the right side of the inclined plate (5) is fixedly connected with a fixed plate (6), the bottom surface of the machine body (1) is fixedly connected with a motor (7), the top output end of the motor (7) penetrates the machine body (1), the top output end of the motor (7) is fixedly connected with a bottom plate (8), the upper surface center of the bottom plate (8) is fixedly connected with a bottom detection camera (9), the upper surface of the bottom plate (8) is fixedly connected with a connecting rod (10), the top end of the connecting rod (10) is fixedly connected with a transparent plate (11), the right side of the machine body (1) is provided with an auxiliary detection unit, and the auxiliary detection unit is used for detecting the side surface of the parts.

2. The automated assembly and inspection apparatus of claim 1, wherein: The left end of the inclined plate (5) is close to the right end of the conveyor belt (2), and the upper surface of the inclined plate (5) is fixedly connected with guide plates (12) on the front and back sides.

3. The automated assembly and inspection apparatus of claim 1, wherein: The transparent plate (11) penetrates the bottom plate (8), and the upper surface of the transparent plate (11) is located on the same horizontal plane as the upper surface of the bottom plate (8).

4. The apparatus according to claim 1, wherein: The auxiliary detection unit comprises a side plate (131) and a side detection camera (132), the side plate (131) is fixedly connected to the right side surface of the machine body (1), and the side detection camera (132) is fixedly connected to the left side surface of the side plate (131).

5. The automated assembly and inspection apparatus of claim 4, wherein: The right side surface of the side plate (131) is fixedly connected with a U-shaped frame (14), the right side inner wall surface of the U-shaped frame (14) is fixedly connected with an electric push rod (15), the left end of the electric push rod (15) penetrates the side plate (131), the left end of the electric push rod (15) is fixedly connected with a push plate (16), and the left side surface of the push plate (16) is provided with a through hole (17).

6. The automated assembly and inspection apparatus of claim 5, wherein: The size of the through hole (17) is matched with the size of the side detection camera (132), and the through hole (17) is located on the left side of the side detection camera (132).

7. The automated assembly and inspection apparatus of claim 5, wherein: The left side surface of the push plate (16) is fixedly connected with a rubber pad (18), and the rubber pad (18) is provided with a hole which is matched with the size and position of the through hole (17).

8. The automated assembly and inspection apparatus of claim 1, wherein: The transparent plate (11) is located directly below the upper detection camera (4).

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