Quartz ceramic roller surface detection device

Abstract

A quartz ceramic roller surface detection device relates to the field of quartz ceramic rollers and comprises a clamping mechanism and a detection mechanism. The clamping mechanism comprises a sliding groove, a first clamping seat and a second clamping seat, a tension spring is arranged between the first clamping seat and the second clamping seat, a lead screw is arranged on the inner side of the sliding groove, the lead screw penetrates through the second clamping seat in a threaded mode, the detection mechanism comprises a detection support, a detection module and a detection position adjusting groove, and the detection module is arranged on the detection support. The ceramic roller to be detected is placed between the first clamping seat and the second clamping seat, the tension spring is arranged between the first clamping seat and the second clamping seat, two ends of the ceramic rollers with different lengths can be clamped, the second clamping seat is driven to move left and right through the lead screw in the detection process, and then the ceramic rollers are driven to move left and right. In the moving process of the ceramic roller, the ceramic roller passes through the detection module on the detection support, the detection area of the ceramic roller can be fully covered, and the detection efficiency and accuracy are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to quartz ceramic roller technical field especially relates to a quartz ceramic roller surface detection device. BACKGROUND

[0002] The quartz ceramic roller is widely applied in the semiconductor, photovoltaic and other industries, and the surface quality thereof directly influences the performance and quality of products. The ceramic roller is widely applied in the semiconductor, photovoltaic and other high-precision fields owing to the characteristics such as high-temperature resistance and corrosion resistance. However, the existing detection device has significant limitations in the detection of the surface defects of the ceramic roller. The mechanical structure of the traditional detection equipment is fixed, and only the diameter and length of a single-specification ceramic roller can be detected, and the rapid switching of different models (such as small-diameter precision rollers and large-size industrial rollers) cannot be compatible, resulting in the need for frequent debugging of the equipment when the production line is changed, and the detection efficiency is low. Some devices adopt fixed-angle visual or ultrasonic probes, and the surface of the ceramic roller with a complex structure such as a special-shaped curved surface and a deep groove is not fully covered, and the defects such as micro-cracks, impurity adhesion at the edge and recessed position are easily missed, thereby influencing the quality control of the product. SUMMARY

[0003] The utility model aims at solving one of the technical problems in the related art at least to some extent.

[0004] Therefore, the purpose of the utility model is to provide a quartz ceramic roller surface detection device, which is suitable for different models and sizes of quartz ceramic rollers, covers a comprehensive detection area, and improves the detection efficiency and accuracy.

[0005] To achieve the above purpose, the utility model provides a quartz ceramic roller surface detection device, which comprises a base, a clamping mechanism and a detection mechanism arranged on the base. The clamping mechanism comprises a sliding groove, a first clamping seat and a second clamping seat. The sliding groove is arranged on the base, and the first clamping seat and the second clamping seat are both slidingly arranged on the sliding groove. A tension spring is arranged between the first clamping seat and the second clamping seat. A lead screw is arranged on the inner side of the sliding groove, and the lead screw is threaded through the second clamping seat. The detection mechanism comprises a detection support, a detection module and a detection position adjusting groove. The detection position adjusting groove is arranged on both sides of the sliding groove, the detection support is arranged on the detection position adjusting groove, and the detection module is arranged on the detection support.

[0006] Further, a rotating clamping assembly is arranged on the second clamping seat. The rotating clamping assembly comprises a speed reducer and a second clamping block. The second clamping block is rotatably arranged on the second clamping seat, and the speed reducer is arranged on the second clamping seat. The power shaft of the speed reducer is connected with the second clamping block.

[0007] Further, the sliding groove is internally provided with a sliding block groove, the first clamping seat is rotationally provided with a first clamping block, the bottom of the first clamping seat is provided with a first sliding block, the first sliding block is mutually matched with the sliding block groove, the bottom of the second clamping seat is provided with a second sliding block, and the second sliding block is mutually matched with the sliding block groove.

[0008] Further, one end of the base is provided with a lead screw motor, the output shaft of the lead screw motor is connected with a lead screw, the sliding groove is further provided with a lead screw end seat, and the bottom of the base is provided with a supporting leg.

[0009] Further, the detection module is one or more of an infrared camera, a 3D vision camera or an industrial camera.

[0010] Further, the detection support is in an arched structure, and the inner wall of the detection support is provided with a light supplementing lamp.

[0011] Beneficial effects: the ceramic roller to be detected is placed between the first clamping seat and the second clamping seat, the tension spring is arranged between the first clamping seat and the second clamping seat, the two ends of the ceramic roller with different lengths can be clamped, the second clamping seat is driven to move left and right by the lead screw during the detection process, and the ceramic roller is driven to move left and right, the ceramic roller passes through the detection module on the detection support during the movement of the ceramic roller, the detection module detects the surface of the ceramic roller comprehensively, the detection area of the ceramic roller can be comprehensively covered, and the detection efficiency and accuracy are improved.

[0012] Additional aspects and advantages of the present application will be given in part in the following description, and will become apparent from the following description, or will be learned by practice of the present application. BRIEF DESCRIPTION OF DRAWINGS

[0013] The above and / or additional aspects and advantages of the present application will become apparent and be readily understood from the following description, taken in conjunction with the accompanying drawings, in which:

[0014] Figure 1 FIG. 1 is a structural schematic view of a quartz ceramic roller surface detection device according to an embodiment of the present application;

[0015] Figure 2 FIG. 2 is a bottom view of the quartz ceramic roller surface detection device according to the embodiment of the present application;

[0016] Figure 3 FIG. 3 is a partial front view of a sectional view of the quartz ceramic roller surface detection device according to the embodiment of the present application.

[0017] As shown in the figure: 1, base; 11, support leg; 2, clamping mechanism; 21, sliding groove; 211, sliding block groove; 22, first clamping seat; 221, first clamping block; 222, first sliding block; 23, tension spring; 24, rotating clamping assembly; 241, second sliding block; 242, speed reducer motor; 243, second clamping block; 244, second clamping seat; 25, screw motor; 26, screw; 261, screw end seat; 3, detection mechanism; 31, detection module; 32, detection support; 33, light supplement lamp; 34, detection position adjusting groove; 4, ceramic roller. DETAILED DESCRIPTION

[0018] The embodiments of the utility model are described in detail below, examples of the embodiments are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are intended to explain the utility model, and cannot be understood as a limitation of the utility model.

[0019] The quartz ceramic roller surface detection device of the utility model embodiment is described below in combination with the drawings.

[0020] As Figures 1-3 shown, the quartz ceramic roller surface detection device provided by the utility model embodiment comprises a base 1 and a clamping mechanism 2 and a detection mechanism 3 arranged on the base 1.

[0021] The clamping mechanism 2 comprises a sliding groove 21, a first clamping seat 22 and a second clamping seat 244, wherein the sliding groove 21 is arranged on the base 1, the first clamping seat 22 and the second clamping seat 244 are both slidingly arranged on the sliding groove 21, the tension spring 23 is arranged between the first clamping seat 22 and the second clamping seat 244, the screw 26 is arranged on the inner side of the sliding groove 21, and the screw 26 is threaded through the second clamping seat 244.

[0022] The detection mechanism 3 comprises a detection support 32, a detection module 31 and a detection position adjusting groove 34, wherein the detection position adjusting groove 34 is arranged on both sides of the sliding groove 21, the detection support 32 is arranged on the detection position adjusting groove 34, and the detection module 31 is arranged on the detection support 32.

[0023] Specifically, when the surface of the quartz ceramic roller 4 is detected, first, the ceramic roller 4 is placed between the first clamping seat 22 and the second clamping seat 244, the tension spring 23 arranged between the first clamping seat 22 and the second clamping seat 244 clamps the two ends of the ceramic roller 4, and the two ends of the ceramic roller 4 of different lengths can be clamped.

[0024] During the detection process, the second clamping base 244 is driven to move left and right through the rotation of the lead screw 26 in threaded engagement with the second clamping base 244, and then the ceramic roller 4 is driven to move left and right, and when the ceramic roller 4 passes through the detection module 31 on the detection support 32 during the movement of the ceramic roller 4, the detection module 31 detects the surface of the ceramic roller 4 comprehensively, can fully cover the detection area of the ceramic roller 4, and improves the detection efficiency and accuracy.

[0025] In an embodiment of the utility model, as shown in Figure 1 The second clamping base 244 is provided with a rotating clamping assembly 24, and the rotating clamping assembly 24 comprises a speed reducer 242 and a second clamping block 243, wherein the second clamping block 243 is rotatably arranged on the second clamping base 244, the speed reducer 242 is arranged on the second clamping base 244, and the power shaft of the speed reducer 242 is connected with the second clamping block 243.

[0026] Specifically, during the detection process, the second clamping block 243 is driven to rotate by the speed reducer 242, and then the ceramic roller 4 is driven to rotate, so that the detection module 31 comprehensively detects the circumferential side surface of the ceramic roller 4.

[0027] In an embodiment of the utility model, as shown in Figure 1 And Figure 3 The inner side of the sliding groove 21 is provided with a sliding block groove 211, the first clamping base 22 is rotatably provided with a first clamping block 221, the bottom of the first clamping base 22 is provided with a first sliding block 222, the first sliding block 222 and the sliding block groove 211 are mutually adapted, the bottom of the second clamping base 244 is provided with a second sliding block 241, and the second sliding block 241 and the sliding block groove 211 are mutually adapted. The first sliding block 222 and the second sliding block 241 are mutually adapted with the sliding groove 21, so that the first clamping base 22 and the second clamping base 244 stably slide in the sliding groove 21.

[0028] In an embodiment of the utility model, as shown in Figure 1 And Figure 3 One end of the base 1 is provided with a lead screw motor 25, the output shaft of the lead screw motor 25 is connected with a lead screw 26, the sliding groove 21 is further provided with a lead screw end seat 261, and the bottom of the base 1 is provided with a supporting leg 11.

[0029] Specifically, during the movement of the ceramic roller 4, the lead screw motor 25 drives the lead screw 26 to rotate, the second sliding block 241 is driven to move left and right through the threaded second sliding block 241 of the lead screw 26, and then the ceramic roller 4 is driven to move left and right, and since the lead screw 26 does not contact the first sliding block 222, the first clamping base 22 moves left and right without interference, and the ceramic roller 4 is clamped in the first clamping base 22 and the second clamping base 244.

[0030] In an embodiment of the utility model, as shown in Figure 1 And Figure 3As shown, the detection module 31 is one or more of an infrared camera, a 3D vision camera or an industrial camera, and the corresponding camera type can be installed according to different detection parameter needs, and in the detection process, the detection support 32 of the arch-shaped structure does not affect the left and right movement of the ceramic roller 4, can accommodate the large-size ceramic roller 4 to pass through the inner side thereof, and the light supplement lamp 33 on the inner wall of the detection support 32 provides a clearer collection light source for the camera, so that the imaging is clearer.

[0031] In order to clearly illustrate the above-mentioned embodiments, reference will be made to Figures 1-3 The working principle of the quartz ceramic roller surface detection device is as follows: when the surface of the quartz ceramic roller 4 is detected, the first clamping seat 22 and the second clamping seat 244 are relatively opened, the ceramic roller 4 is placed between the first clamping seat 22 and the second clamping seat 244, and then the first clamping seat 22 and the second clamping seat 244 are clamped at both ends of the ceramic roller 4 under the action of the tension spring 23.

[0032] Then the lead screw 26 is driven to rotate by the lead screw motor 25, the lead screw 26 is threadedly engaged with the second clamping seat 244, thereby driving the second clamping seat 244 to move left and right, and thereby driving the ceramic roller 4 to move left and right, and in the movement process of the ceramic roller 4, the second clamping block 243 is driven to rotate by the speed reducer motor 242, thereby driving the ceramic roller 4 to rotate, so that the ceramic roller 4 rotates while moving to the right, and the circumferential side of the ceramic roller 4 is fully detected.

[0033] In the detection process, when the ceramic roller 4 passes through the detection module 31 on the detection support 32, the detection module 31 fully detects the surface of the ceramic roller 4, the detection support 32 can be adjusted in position left and right, can fully cover the detection area of the ceramic roller 4, and improves the detection efficiency and accuracy.

[0034] Although the embodiments of the utility model have been shown and described above, it can be understood that the above-mentioned embodiments are exemplary and cannot be understood as limiting the utility model, and those skilled in the art can change, modify, replace and deform the above-mentioned embodiments within the scope of the utility model.

Claims

1. A quartz ceramic roller surface inspection device, characterized in that, It includes a base (1) and a clamping mechanism (2) and a detection mechanism (3) disposed on the base (1); The clamping mechanism (2) includes a sliding groove (21), a first clamping seat (22), and a second clamping seat (244). The sliding groove (21) is disposed on the base (1). The first clamping seat (22) and the second clamping seat (244) are both slidably disposed on the sliding groove (21). A tension spring (23) is disposed between the first clamping seat (22) and the second clamping seat (244). A lead screw (26) is disposed inside the sliding groove (21). The lead screw (26) is threaded through the second clamping seat (244). The detection mechanism (3) includes a detection bracket (32), a detection module (31), and a detection position adjustment groove (34). The detection position adjustment groove (34) is located on both sides of the sliding groove (21), the detection bracket (32) is located on the detection position adjustment groove (34), and the detection module (31) is located on the detection bracket (32).

2. The quartz ceramic roller surface inspection device according to claim 1, characterized in that, The second clamping seat (244) is provided with a rotating clamping assembly (24), which includes a reduction motor (242) and a second clamping block (243). The second clamping block (243) is rotatably mounted on the second clamping seat (244), the reduction motor (242) is mounted on the second clamping seat (244), and the power shaft of the reduction motor (242) is connected to the second clamping block (243).

3. The quartz ceramic roller surface inspection device according to claim 2, characterized in that, The sliding groove (21) is provided with a slider groove (211) inside, and a first clamping block (221) is rotatably provided on the first clamping seat (22). A first slider (222) is provided at the bottom of the first clamping seat (22), and the first slider (222) is adapted to the slider groove (211). The bottom of the second clamping seat (244) is provided with a second slider (241), which is adapted to the slider groove (211).

4. The quartz ceramic roller surface inspection device according to claim 1, characterized in that, One end of the base (1) is provided with a lead screw motor (25), the output shaft of the lead screw motor (25) is connected to the lead screw (26), the sliding groove (21) is also provided with a lead screw end seat (261), and the bottom of the base (1) is provided with a support leg (11).

5. The quartz ceramic roller surface inspection device according to claim 1, characterized in that, The detection module (31) is one or more of an infrared camera, a 3D vision camera, or an industrial camera.

6. The quartz ceramic roller surface inspection device according to claim 1, characterized in that, The detection bracket (32) has an arched structure, and a supplementary light (33) is provided on the inner wall of the detection bracket (32).

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