Automobile cable resistor terminal installation device
By designing an automotive cable resistor terminal installation device with a resistor mounting unit and a locking structure, the problems of low installation efficiency and thread misalignment caused by cable rotation were solved, achieving efficient and precise resistor terminal installation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2026-03-24
AI Technical Summary
In existing technologies, during the installation of resistor terminals, the operator's hand may not be able to grip the cable firmly enough, causing the cable to rotate and making it impossible to tighten it fully. In addition, the threaded connectors are difficult to align, resulting in low installation efficiency and thread misalignment.
An automotive cable resistor terminal mounting device is adopted, including a resistor mounting unit, a cable guide structure and a locking structure. The cable is guided to a vertical position by the guide tube structure, and the cable is prevented from rotating by the elastic locking wheel. Combined with the lifting cylinder driving the guide tube, the resistor terminal is automatically tightened to the cable.
This improves the efficiency and accuracy of resistor terminal installation, avoids incomplete connection problems caused by cable rotation, and ensures a tight fit between the resistor terminal and the cable.
Smart Images

Figure CN224036172U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to automobile cable resistance terminal installation technical field especially relates to a kind of automobile cable resistance terminal installation device. BACKGROUND
[0002] Resistance terminal is the high voltage resistance installed on automobile cable, which is installed on live cable by screwing mode. The appearance of resistance terminal is short tubular structure, and the side wall of resistance shell is integrally formed with convex structure, in the installation process, in the prior art, resistance terminal is inserted into rotatable mold, and the operator holds cable, and the threaded connector of cable is aligned with the threaded interface part on resistance terminal, and automatic screwing is realized on cable with the rotation of resistance terminal.
[0003] However, in actual working process, operator needs to hold cable with hand during installation, otherwise cable rotates with resistance terminal under the action of rotation force, which leads to that resistance terminal cannot be fully screwed on cable.
[0004] Therefore, in actual working process, the installation efficiency of resistance terminal is very low, especially when operator's hand sweats during working process, which leads to that cable is more likely to rotate, and thus the installation efficiency is too low.
[0005] And, in actual working process, operator aligns threaded connector of cable to resistance terminal, and due to operation posture problem, it is difficult to keep alignment of threaded structure, which leads to that screwing process is prone to threaded misalignment, resulting in installation failure and damage to thread structure. INVENTION CONTENTS
[0006] Based on the above background, the utility model aims to provide a kind of automobile cable resistance terminal installation device.
[0007] To achieve the above purpose, the utility model adopts the following technical solutions:
[0008] A kind of automobile cable resistance terminal installation device, including resistance terminal installation mechanism, the resistance terminal installation mechanism includes working machine case, and several resistance installation units are installed on working machine case;
[0009] Resistance installation unit includes lower resistance screwing structure, and cable guide structure is matched with lower resistance screwing structure, and the cable to be installed is guided from cable guide structure to lower resistance screwing structure, and resistance terminal is screwed on cable by lower resistance screwing structure;
[0010] Several lock pressure structures that prevent cable from rotating are installed on cable guide structure.
[0011] Preferably, the top of the working cabinet is provided with a plurality of mounting holes, and bearings are mounted in the mounting holes;
[0012] The lower resistance screwing structure comprises a rotating shaft fixedly installed on the bearing, and a motor fixedly installed in the working cabinet and driving the rotating shaft to rotate;
[0013] The top of the rotating shaft is fixedly connected with a clamping die structure for clamping the resistance terminal.
[0014] Preferably, the clamping die structure comprises a limiting seat for limiting the resistance terminal, and a clamping slot structure for clamping the resistance terminal is formed in the side wall on both sides of the limiting seat.
[0015] Preferably, the cable guide structure comprises a guide pipe structure;
[0016] The guide pipe structure comprises a lower cylindrical portion, a conical cylindrical portion integrally formed at the top of the lower cylindrical portion, and a tubular portion integrally formed at the conical cylindrical portion;
[0017] The locking structure is mounted on the lower cylindrical portion.
[0018] Preferably, a plurality of mounting slots are formed in the side wall of the lower cylindrical portion, and the locking structures are respectively mounted in the mounting slots.
[0019] Preferably, the locking structures each comprise a locking wheel arm mounted in the mounting slot, and an elastic locking wheel located in the lower cylindrical portion is rotatably connected to the inner end of the locking wheel arm.
[0020] The cable passes through the elastic locking wheels by friction, and the elastic locking wheels elastically extrude the cable to prevent the cable from rotating during the process of screwing the resistance terminal.
[0021] Preferably, a vertically arranged adjusting screw is fixedly connected in each mounting slot, and the adjusting screw is slidingly connected to the locking wheel arm.
[0022] A pair of nuts are threadedly connected to the adjusting screw and positioned at the top and bottom of the locking wheel arm.
[0023] Preferably, the resistance mounting unit further comprises a driving structure for driving the guide pipe structure to ascend and descend;
[0024] The driving structure comprises a fixed seat fixedly connected to the tubular portion;
[0025] A lifting cylinder is mounted on one side of the fixed seat, and a spring sliding structure is mounted on the other side of the fixed seat.
[0026] Preferably, the cylinder barrel of the lifting cylinder is fixedly installed on the top of the working cabinet, and the piston rod of the lifting cylinder is fixedly connected with a lifting pull rod, and the lifting pull rod is fixedly installed on the fixed seat.
[0027] The spring sliding structure comprises a guide sliding rod connected with the sliding connection fixing seat, and a reset spring is sleeved on the guide sliding rod.
[0028] The utility model discloses the following beneficial effects:
[0029] 1. The lock pressure structure comprises a lock pressure wheel arm mounted in the mounting slot, and the inner end of the lock pressure wheel arm is rotatably connected with an elastic lock pressure wheel (the elastic lock pressure wheel is made of rubber) located in the lower cylindrical part.
[0030] The cable is rubbed and penetrated between the elastic lock pressure wheels (a channel is formed between the elastic lock pressure wheels, and the size of the channel is slightly smaller than the caliber size of the cable), and the elastic lock pressure wheels elastically extrude the cable to prevent the cable from rotating during the screwing process of the resistance terminal.
[0031] 2. During the working process, the guide pipe structure is lifted to a certain height by the lifting cylinder, then the cable is penetrated through the guide pipe structure in the above-mentioned manner, at this time, the lifting cylinder is closed, and under the assistance of the reset spring, the guide pipe structure carrying the cable is lowered to align the joint on the cable to the resistance terminal, and the resistance terminal is continuously screwed to the joint on the cable with the rotation of the resistance terminal. Then, the guide pipe structure is lifted again by the lifting cylinder, the cable is pulled out of the guide pipe structure, and the installation is completed. Through this way, the installation efficiency is high, and the precision is high during the installation process, which effectively avoids the technical defect that the cable rotates during the screwing process, resulting in insufficient connection of the resistance terminal. BRIEF DESCRIPTION OF DRAWINGS
[0032] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained from the structure shown in the drawings without creative labor.
[0033] Figure 1 It is the overall structure schematic view in the embodiment of the utility model;
[0034] Figure 2 It is the structure schematic view of the resistance installation unit in the embodiment of the utility model;
[0035] Figure 3 It is the structure schematic view of the lock pressure structure in the embodiment of the utility model;
[0036] Figure 4 It is the left view in the embodiment of the utility model Figure 1 ;
[0037] Figure 5This is a schematic diagram of the structure of the resistor terminals in an embodiment of this utility model;
[0038] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0039] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0040] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.
[0041] Furthermore, in this utility model, descriptions involving "first," "second," etc., are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.
[0042] Example 1
[0043] like Figures 1-5 As shown, an automotive cable resistor terminal mounting device includes a resistor terminal mounting mechanism, which comprises a working housing 1 on which a plurality of resistor mounting units 2 are mounted. During installation, each resistor mounting unit 2 serves as an installation station, thus achieving integrated installation and improving installation efficiency.
[0044] Specifically, the resistor mounting unit 2 includes a lower resistor tightening structure and a cable guide structure that cooperates with the lower resistor tightening structure. The cable to be installed is guided from below the cable guide structure to the lower resistor tightening structure, and the resistor terminals are tightened onto the cable by the lower resistor tightening structure.
[0045] The specific structure of the lower resistor tightening structure is as follows:
[0046] The top of the working box 1 is provided with a plurality of mounting holes, and bearings 11 are fixedly installed in the mounting holes. The lower resistance screwing structure includes a rotating shaft 21 fixedly installed on the bearing 11. According to the prior art, a motor is fixedly installed in the working box 1 to drive the rotating shaft 21 to rotate (the motor is not shown in the figure, and is the same as the prior art, and the output shaft of the motor is fixedly installed on the rotating shaft 21, such as through a shaft coupling). The top of the rotating shaft 21 is fixedly connected with a clamping die structure for clamping the resistance terminal. The clamping die structure is a die commonly used to install resistance terminals in the prior art, and the specific structure is as follows:
[0047] The clamping die structure includes a limiting seat 22 for limiting the resistance terminal, and clamping slot structures 221 for clamping the resistance terminal are respectively formed in the side walls on both sides of the limiting seat 22. When the resistance terminal is clamped into the die, at this time, the convex ridge structure on the shell of the resistance terminal is clamped into the clamping slot structure 221, so that the resistance terminal rotates synchronously during the rotation of the clamping die structure.
[0048] Embodiment 2
[0049] As shown in Figures 1-5 the structure of embodiment 1, the above-mentioned cable guide structure includes a guide pipe structure 23. The guide pipe structure 23 includes a lower cylindrical portion 231, the top of which is integrally formed with a conical cylindrical portion 232, and the conical cylindrical portion 232 is integrally formed with a tubular portion 233.
[0050] During the working process, the cable to be installed is guided downward through the guide pipe structure 23, and the vertical posture of the cable is maintained through the downward guiding of the guide pipe structure 23, thereby facilitating the alignment between the threaded structures during the screwing of the resistance terminal, and improving the screwing efficiency.
[0051] At the same time, in order to avoid the self-rotation of the cable during the screwing process, which causes the resistance terminal to fail to be completely screwed in, a plurality of locking structures for preventing the self-rotation of the cable are installed on the above-mentioned cable guide structure. Specifically, the locking structures are installed on the lower cylindrical portion 231.
[0052] Specifically, a plurality of mounting slots 2311 (the bottom of the mounting slot 2311 is open) are formed in the side wall of the lower cylindrical portion 231, and the locking structures are respectively installed in the mounting slots 2311. The locking structure includes a locking wheel arm 27 installed in the mounting slot 2311, and the inner end of the locking wheel arm 27 is rotatably connected with an elastic locking wheel 271 located in the lower cylindrical portion 231 (the elastic locking wheel 271 is made of rubber).
[0053] The cable rubs through between the elastic locking wheels 271 (channels are formed between the elastic locking wheels 271, and the size of the channels is slightly smaller than the diameter of the cable), and the elastic locking wheels 271 elastically extrude the cable to prevent the self-rotation of the cable during the screwing of the resistance terminal.
[0054] Meanwhile, the height of the aforementioned elastic locking roller 271 is adjustable. For example, adjusting the height of the elastic locking roller 271 downwards can further improve the degree of compression and positioning of the cable (the lower it is adjusted, the closer it is to the resistor terminal connection part).
[0055] Specifically, vertically arranged adjusting screws 28 are fixedly connected to the mounting slots 2311, and the adjusting screws 28 are slidably connected to the locking wheel arms 27; a pair of nuts positioned at the top and bottom of the locking wheel arms 27 are threaded onto the adjusting screws 28. The height of the locking wheel arms 27 can be adjusted by loosening the nuts.
[0056] Example 3
[0057] like Figures 1-5 As shown, based on the structure of Embodiment 2, the resistor mounting unit 2 further includes a drive structure for driving the material guide tube structure 23 to rise and fall.
[0058] Specifically, the drive structure includes a fixed seat 26 fixedly connected to the tubular part 233; a lifting cylinder is installed on the left side of the fixed seat 26, specifically, the cylinder of the lifting cylinder is fixedly installed on the top of the working machine box 1; the piston rod of the lifting cylinder is fixedly connected to a lifting rod 241, and the lifting rod 241 is fixedly installed on the fixed seat 26 (both ends of the fixed seat 26 are fixedly connected to bosses, and the lifting rod is fixedly connected to the bosses).
[0059] Meanwhile, a spring sliding structure 25 is installed on the other side of the fixed base 26. The spring sliding structure 25 includes a guide slide rod (the guide slide rod is slidably connected to the boss) that is slidably connected to the fixed base 26, and a return spring is sleeved on the guide slide rod. The two ends of the return spring are respectively fixedly connected to the boss and the top of the chassis.
[0060] During operation, the lifting cylinder 24 lifts the guide tube structure 23 to a certain height. Then, the cable is passed through the guide tube structure 23 in the manner described above (at this time, the cable is pressed and tightened). At this time, the lifting cylinder 24 is closed. With the assistance of the return spring, the guide tube structure 23 carries the cable down until the connector on the cable is aligned with the resistor terminal. As the resistor terminal rotates, the resistor terminal is continuously threaded and tightened onto the connector of the cable (during this process, the resistor terminal slides along the slot).
[0061] Subsequently, the lifting cylinder 24 lifts the guide tube structure 23 again until the guide tube structure 23 is raised, then the cable is pulled out from the guide tube structure 23 to complete the installation.
[0062] This method not only offers high installation efficiency but also ensures high precision during installation, effectively avoiding the technical defect of insufficient connection between resistor terminals caused by cable self-rotation during tightening.
[0063] Of course, the above description is not a limitation of the utility model, the utility model is not limited to the above examples, the changes, modifications, additions or replacements made by the person skilled in the art within the essential scope of the utility model should also belong to the protection scope of the utility model.
Claims
1. A device for mounting resistor terminals in automotive cables, characterized in that, The device includes a resistor terminal mounting mechanism, which includes a working chassis on which a plurality of resistor mounting units are mounted. The resistor mounting unit includes a lower resistor tightening structure and a cable guide structure that cooperates with the lower resistor tightening structure. The cable to be installed is guided from below the cable guide structure to the lower resistor tightening structure, and the resistor terminals are tightened onto the cable through the lower resistor tightening structure. The cable guide structure is equipped with several locking structures to prevent the cable from rotating.
2. The automotive cable resistor terminal mounting device according to claim 1, characterized in that, The top of the machine housing has several mounting holes, and bearings are installed in the mounting holes; The lower resistance tightening structure includes a rotating shaft fixedly mounted on a bearing, and a motor that drives the rotating shaft to rotate is fixedly mounted inside the working machine housing; The top of the rotating shaft is fixedly connected to a clamping mold structure that clamps the resistor terminals.
3. The automotive cable resistor terminal mounting device according to claim 2, characterized in that, The clamping mold structure includes a limiting seat for limiting resistor terminals, and clamping slots for clamping resistor terminals are respectively opened on the side walls on both sides of the limiting seat.
4. The automotive cable resistor terminal mounting device according to claim 1, characterized in that, The cable guide structure includes a guide tube structure; The feed tube structure includes a lower cylindrical part, a conical part integrally formed at the top of the lower cylindrical part, and a tubular part integrally formed from the conical part; The locking structure is installed on the lower cylindrical part.
5. The automotive cable resistor terminal mounting device according to claim 4, characterized in that, The lower cylindrical part has several mounting slots on its side wall, and the locking structure is installed in each mounting slot.
6. The automotive cable resistor terminal mounting device according to claim 5, characterized in that, Each of the locking structures includes a locking wheel arm installed in the mounting slot, and the inner end of the locking wheel arm is rotatably connected to an elastic locking wheel located in the lower cylindrical part; The cable passes through the elastic locking rollers by friction. The elastic locking rollers squeeze the cable to prevent it from rotating during the process of turning the resistor terminal.
7. The automotive cable resistor terminal mounting device according to claim 6, characterized in that, Each of the mounting slots is fixedly connected to a vertically arranged adjusting screw, and the adjusting screw is slidably connected to the locking wheel arm. The adjusting screw is threaded with a pair of nuts positioned at the top and bottom of the locking wheel arm.
8. The automotive cable resistor terminal mounting device according to claim 4, characterized in that, The resistor mounting unit also includes a drive structure for driving the material guide tube structure to rise and fall; The drive structure includes a mounting base that is fixedly connected to the tubular portion; A lifting cylinder is installed on one side of the fixed base, and a spring sliding structure is installed on the other side of the fixed base.
9. The automotive cable resistor terminal mounting device according to claim 8, characterized in that, The cylinder barrel of the lifting cylinder is fixedly installed on the top of the working machine box; the piston rod of the lifting cylinder is fixedly connected to a lifting rod, and the lifting rod is fixedly installed on a fixed base. The spring sliding structure includes a guide slide rod that is slidably connected to the fixed base, and a return spring is sleeved on the guide slide rod.