Relay with high safety
By incorporating a robust structure with a support rod and a threaded rotating rod on the automotive relay base, the problems of unstable fixing and complex installation and removal associated with traditional suction cups are solved. This achieves stability and easy installation and removal of the relay in harsh environments, improving safety and maintenance efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2026-03-24
AI Technical Summary
Existing automotive relays are prone to loosening or falling off due to vibration and impact in harsh environments. Traditional suction cup fixing methods are not reliable enough, and the installation and removal process is complicated, affecting safety and maintenance efficiency.
The system employs a stable structure consisting of a support rod and a threaded rotating rod mounted on the base. The threaded rotating rod drives the support rod to move upward, lifting and securing the relay body. Limiting grooves and sliders enhance the stability of the support rod and simplify the loading and unloading process.
It significantly improves the stability and safety of relays in harsh environments, simplifies installation and removal operations, reduces maintenance and time costs, and facilitates quick inspection and repair.
Smart Images

Figure CN224036299U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to relay technology field, concretely is a kind of safety high relay. BACKGROUND
[0002] Relay is a kind of when input (electricity, magnetism, sound, light, heat) reaches certain value, output will jump type change of automatic controller device. And automobile relay is the relay used in automobile, and this kind of relay switches load power, and the resistance to shock, high resistance to vibration. The power supply in automobile is mostly 12V, and the coil voltage is mostly designed as 12V. Since it is battery power supply, voltage is unstable;Environment condition is bad, suction voltage V≤60%VH (guaranteed working voltage) ;Coil overvoltage is allowed to reach 1.5VH. Coil power consumption is larger, generally 1.6~2W, temperature rise is higher. Environment requirement is quite harsh: in engine compartment, environmental temperature range requirement is-40℃~125℃, and environmental temperature range is-40℃~85℃ in other positions;Relay used in engine compartment can withstand sand, water, salt, oil invasion;Vibration, impact is quite harsh.
[0003] The utility model discloses a kind of safety high relays, relay main body is fixed by suction cup, the operation of relay can be more stable, so as to improve the safety of relay, and entire installation process is simple and easy to operate, high efficiency, solve the problem that the main body of relay is fixed by bolt more complex, inconvenient for staff to assemble and disassemble maintenance.
[0004] But suction cup not only requires higher to adsorbed surface, and suction cup is in long time adsorption process, extremely easy to produce the phenomenon of falling off, effect is poor in relay safety installation. Utility model content
[0005] In view of the above technical problems in prior art, the utility model provides a kind of safety high relays, to solve the above problems.
[0006] To achieve the above object, the utility model provides the following technical scheme:
[0007] A kind of safety high relays, including relay main body, the shell is externally fitted to the relay main body, its top is equipped with ceramic insulator, coil and contact point, its bottom is equipped with base, the rear opening is respectively set up in the left and right sides of the upper side of the base, and vertically arranged slot, the upper side of the base is located at the front and rear sides of relay main body respectively and is equipped with the stable structure that can lift relay main body.
[0008] Preferably, the stable structure comprises a support rod arranged perpendicularly to the base, the bottom of the support rod penetrates through the base and extends to the lower side of the base, the support rod is in sliding connection with the base, and a support plate is arranged at one end of the bottom of the support rod in a transverse direction.
[0009] Preferably, a fixed block is arranged at the position corresponding to the support rod on the upper side of the base, a movable cavity for longitudinal sliding of the support rod is formed in the fixed block at the position corresponding to the support rod, the lower end of the threaded rotating rod penetrates through the fixed block downward and is in threaded connection with the top plate of the support rod, and the threaded rotating rod is in rotary connection with the fixed block.
[0010] Preferably, limit sliding grooves are longitudinally arranged in the movable cavity at positions corresponding to the support rod on the left and right sides, respectively, and limit sliding blocks capable of longitudinally sliding in the limit sliding grooves are arranged at the top of the support rod at positions corresponding to the limit sliding grooves on the left and right sides, respectively.
[0011] Preferably, a placing groove for placing the support plate is formed in the lower side of the base at a position corresponding to the support plate.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] The utility model discloses a high safety relay, through the stable structure on the base, utilize support rod and threaded rotating rod cooperation, lift and fix relay main part, compared with traditional sucking disc fixed mode, this mechanical structure is more reliable, will not appear sucking disc because surface requirement high or long -time adsorption and fall off problem, significantly improved the stability of relay in the operation process, avoid because vibration, impact and so on bad environmental condition lead to the looseness of relay even fall off, further improved the safety of relay.
[0014] Meanwhile, the relay is very simple to assemble and disassemble. The relay main body can be lifted and fixed by rotating the threaded rotating rod, without the need of complex tools or cumbersome steps. Compared with the traditional bolt fixing mode, the assembly and disassembly efficiency is greatly improved, the staff can quickly assemble and disassemble, which is favorable for daily maintenance and maintenance, facilitates the inspection, repair or replacement of the relay main body, and reduces the maintenance cost and time cost. BRIEF DESCRIPTION OF DRAWINGS
[0015] Fig. 1 It is a front structure schematic view of the high safety relay (the stable structure is not in abutment state).
[0016] Fig. 2 It is a top structure partial schematic view of the high safety relay.
[0017] Fig. 3 A stable structure diagram of the high-safety relay (abutting state) is shown.
[0018] In the figure: 1, shell; 2, ceramic insulator; 3, coil; 4, contact; 5, base; 51, slot; 52, fixed block; 53, movable cavity; 54, limiting sliding groove; 55, placing groove; 6, stable structure; 61, support rod; 62, support plate; 63, threaded rotating rod; 64, limiting sliding block. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0020] Please refer to Figs. 1-3 The application provides a high-safety relay, which mainly comprises a relay main body, a shell 1, a base 5 and a stable structure 6. The relay main body is a core component for realizing the function of the relay, and the shell 1 is arranged outside the relay main body. The shell 1 protects the relay main body from the influence of the external environment, such as dust, moisture and mechanical impact. The top of the relay main body is provided with a ceramic insulator 2, a coil 3 and a contact 4. These components are key parts for realizing the electrical function of the relay. The ceramic insulator 2 can effectively prevent current leakage and ensure the safe operation of the relay. The coil 3 generates a magnetic field after being powered on, drives the contact 4 to close or open, and thus realizes the control function of the circuit.
[0021] The base 5 is arranged at the bottom of the relay main body and is a support component of the entire relay. The upper side of the base 5 is provided with left and right slots 51 which are longitudinally arranged and open at the rear side. These slots 51 are designed to facilitate the connection and installation of the relay main body with other devices or components. First, a buckle is arranged on the installation surface and can be clamped in the slots 51 on both sides of the base 5. Then, the base 5 is inserted into the buckle along the slots 51. Finally, the stable structure 6 is used to lift the base 5, so that the base 5 is relatively fixed, the installation is fast and convenient, the base 5 is not easy to fall off, and the safety is high.
[0022] The stable structure 6 comprises a support rod 61 arranged perpendicularly to the base 5, the bottom of the support rod 61 penetrating through the base 5 and extending to the lower side of the base 5, and the support rod 61 and the base 5 being connected in a sliding manner. This design enables the support rod 61 to move up and down in the base 5, thereby achieving the functions of jacking up the relay main body and cooperating with the buckle clamped at the slot 51 to fix the relay main body. The support rod 61 is provided with a support plate 62 at one end of the bottom of the base 5, which can increase the contact area and improve the stability after jacking up.
[0023] In order to realize the longitudinal movement of the support rod 61, a threaded rotating rod 63 is arranged on the upper side of the base 5 corresponding to the support rod 61. The lower end of the threaded rotating rod 63 penetrates downward through the fixed block 52 on the base 5 and is threadedly connected with the top plate of the support rod 61, and the threaded rotating rod 63 and the fixed block 52 are connected in a rotating manner. When it is necessary to fix the relay main body, the threaded rotating rod 63 is rotated, and the threaded cooperation between the threaded rotating rod 63 and the support rod 61 drives the support rod 61 to move upward, and the support plate 62 jacks up the relay main body and fixes the relay main body on the base 5; when it is necessary to disassemble the relay main body, the threaded rotating rod 63 is reversely rotated, and the support rod 61 moves downward, and the support plate 62 returns to the placement groove 55 at the bottom of the base 5, thereby releasing the relay main body and achieving quick disassembly.
[0024] In order to further improve the stability of the movement of the support rod 61, a fixed block 52 is arranged on the upper side of the base 5 corresponding to the support rod 61, and an active cavity 53 for the longitudinal sliding of the support rod 61 is arranged in the fixed block 52. Limiting sliding grooves 54 are longitudinally arranged on the left and right sides of the active cavity 53, and limiting sliding blocks 64 which can longitudinally slide in the limiting sliding grooves 54 are arranged on the left and right sides of the top of the support rod 61 corresponding to the limiting sliding grooves 54. When the support rod 61 moves up and down in the active cavity 53, the limiting sliding blocks 64 slide along the limiting sliding grooves 54, which can effectively limit the lateral shaking of the support rod 61 and ensure that the longitudinal movement of the support rod 61 is more stable and accurate, thereby further enhancing the stability of the relay main body during operation and ensuring its normal working performance.
[0025] In addition, a placement groove 55 for placing the support plate 62 is arranged on the bottom side of the base 5 corresponding to the support plate 62. When the support rod 61 moves downward, the support plate 62 can smoothly enter the placement groove 55, which not only makes the entire device more compact when the relay main body is not installed, but also makes the disassembly process more convenient, avoids interference between the support plate 62 and other components during disassembly, and further simplifies the disassembly process.
[0026] In the actual installation process, first set up the installation surface can be inserted into the slot 51 buckle on both sides of the base 5, and then the base 5 along the slot 51 inserted into the buckle. Then, by rotating the threaded rotating rod 63, the threaded rotating rod 63 and the support rod 61 between the threaded connection will drive the support rod 61 upward, the support plate 62 will be lifted and fixed with the relay body. Because of the threaded connection of the support rod 61 and the threaded rotating rod 63 and the cooperation of the limiting sliding groove 54 and the limiting sliding block 64, the movement of the support rod 61 is stable and reliable, which can ensure that the relay body is firmly fixed on the base 5.
[0027] And in the disassembly process, only need to reverse rotation threaded rotating rod 63, the support rod 61 will move down, the support plate 62 back to the slot 55, that is, the relay body can be released, the disassembly process is very simple, without the use of complex tools or cumbersome steps, greatly improving the efficiency of loading and unloading, facilitating the staff to quickly check, repair or replacement operation.
[0028] Through the above design, the utility model discloses a kind of high safety relays, compared with traditional suction cup fixed mode, its mechanical structure is more reliable, and the problem that suction cup does not appear because surface requirement is high or long time adsorption falls off. Through the cooperation of the support rod 61 and the threaded rotating rod 63, the stability of the relay during operation can be significantly improved, to avoid the loosening or even falling off of the relay due to vibration, impact and other harsh environmental conditions, thereby improving the safety of the relay. At the same time, the limiting sliding groove 54 in the movable cavity 53 cooperates with the limiting sliding block 64 on the support rod 61, so that the longitudinal movement of the support rod 61 is more stable, further enhancing the stability of the relay body, and ensuring its normal working performance. In addition, the loading and unloading operation of the relay is very simple, and the relay body can be lifted and fixed by rotating the threaded rotating rod 63, without the need for complex tools or cumbersome steps, compared with the traditional bolt fixing mode, greatly improving the efficiency of loading and unloading, facilitating the staff to quickly install and disassemble, which is conducive to daily maintenance and maintenance, and facilitates the inspection, repair or replacement of the relay body, reduces the maintenance cost and time cost.
[0029] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises... a" does not, without more constraints, exclude the presence of additional identical elements in the process, method, article, or apparatus that comprises the element.
[0030] In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more; the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like is based on the orientation or positional relationship shown in the drawings, and is only for facilitating the description of the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0031] Although the embodiments of the present application have been shown and described, it is to be understood that for the purpose of the present application, the changes, modifications, equivalents, substitutions and variations of the embodiments can be made by those skilled in the art without departing from the spirit and principles of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A high-safety relay, comprising a relay body, wherein a housing (1) is fitted over the relay body, a ceramic insulator (2), a coil (3) and contacts (4) are provided on the top of the relay body, and a base (5) is provided at the bottom of the relay body, characterized in that, The upper side of the base (5) has a rear opening on the left and right sides respectively, and a slot (51) arranged vertically. The upper side of the base (5) has a stable structure (6) that can lift the relay body on the front and rear sides respectively.
2. The high-safety relay according to claim 1, characterized in that, The stabilizing structure (6) includes a support rod (61) perpendicular to the base (5). The bottom of the support rod (61) passes through the base (5) and extends to the lower side of the base (5). The support rod (61) is slidably connected to the base (5). A support plate (62) is provided laterally at one end of the support rod (61) at the bottom of the base (5). A threaded rotating rod (63) that can drive the longitudinal movement of the support rod (61) is provided on the upper side of the base (5).
3. The high-safety relay according to claim 2, characterized in that, The base (5) has a fixing block (52) on its upper side corresponding to the support rod (61). The fixing block (52) has a movable cavity (53) for longitudinal sliding on the support rod (61). The lower end of the threaded rotating rod (63) passes through the fixing block (52) and is threadedly connected to the top plate of the support rod (61). The threaded rotating rod (63) is rotatably connected to the fixing block (52).
4. The high-safety relay according to claim 3, characterized in that, The movable cavity (53) has longitudinally spaced limiting grooves (54) on the left and right sides corresponding to the support rod (61), and the top of the support rod (61) has longitudinally spaced limiting sliders (64) on the left and right sides corresponding to the limiting grooves (54).
5. A high-safety relay according to claim 2, characterized in that, The base (5) has a placement groove (55) on its bottom side corresponding to the support plate (62) for placing the support plate (62).
Citation Information
Patent Citations
Relay with high safety
CN220651903U