Lead-acid battery pole plate primary stacking mechanism and automatic arranging and stacking device
By designing a primary palletizing mechanism for lead-acid battery plates, and utilizing levers and chain conveyors to automate the palletizing of plates, the problem of low efficiency in manual palletizing was solved, and efficient automated production was achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2026-03-24
AI Technical Summary
The current lead-acid battery plate stacking process relies on manual operation, resulting in high labor intensity, low efficiency, and difficulty in automating the production line.
Design a primary stacking mechanism for lead-acid battery plates, including a frame, a rotating drum, and a drive mechanism. The plate stacking is automated by using levers and a chain conveyor belt. The drive mechanism drives the rotating drum to rotate, so that the plates are stacked on the levers and sent away.
It has enabled automated primary palletizing of plates, improved production efficiency, reduced labor intensity, and met the automation needs of the battery industry.
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Figure CN224036410U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of lead -acid battery manufacturing equipment, in particular to a kind of lead-acid battery plate primary stacking mechanism and automatic arrangement stacking device. BACKGROUND
[0002] Lead-acid battery is widely used in traffic, communication power, energy storage market and industry and other fields due to its mature technology and cost effectiveness, while having high safety and environmental index.
[0003] Battery plate is one of the main components of storage battery, and battery plate is formed by pressure casting of molten lead through mold, after forming in pressure casting workshop, battery plate needs to be stacked to facilitate transfer to other workshop for next process. In addition, battery plate also needs to be stacked after coating dressing. At present, the plate casting machine of storage battery plate generally adopts hanging piece collecting piece mode, and the plate casting machine hangs the cut plate on the scraping mechanism at the end of the plate casting machine, and then the worker takes down the hung plate and arranges into pile and places on plate pile tray. However, using this manual collecting piece and stacking mode not only is time-consuming and laborious, increases the labor intensity of workers, and has low working efficiency, and low degree of automation, cannot adapt to the development demand of higher and higher degree of automation of storage battery industry, is difficult to realize the automation of entire production line, and affects production progress. Therefore, the above problems need to be solved. SUMMARY
[0004] In view of the above-mentioned shortcomings of the prior art, the purpose of the present utility model is to provide a kind of lead-acid battery plate primary stacking mechanism and automatic arrangement stacking device, simple structure, high production efficiency.
[0005] To achieve the above-mentioned purposes and other related purposes, the utility model provides the following technical scheme:
[0006] A kind of lead-acid battery plate primary stacking mechanism, including rack, at least one group of rotating drum and drive mechanism, rotating drum is rotationally arranged on rack, and drive mechanism is arranged on rack and connected with rotating drum;
[0007] Rotating drum is provided with a plurality of poking rods on the circumferential surface, and the poking rods are arranged on the rotating drum in a radial manner;At least four poking rods are arranged on the rotating drum along its generatrix.
[0008] Gap is provided between the poking rods in axial and radial directions, and chain conveyor is provided between the gaps of the poking rods in axial direction.
[0009] Further, the end of the poking rod is conical.
[0010] Further, the rack is a rectangular frame with an open upper portion, and the rotating drum is rotationally arranged on the two sides of the rack.
[0011] Further, the driving mechanism comprises a set of driving motors and speed reducers, the driving motor and the speed reducer are arranged in the inner cavity of the bottom of the rack, and the output end of the driving motor is connected with the speed reducer.
[0012] Further, a set of rolling bearings are arranged on the two sides of the rack, a rotating shaft is arranged in the rolling bearing, one end of the rotating shaft is connected with the rotating drum, and a second toothed belt wheel is coaxially arranged on the other end of the rotating shaft, and the second toothed belt wheel is connected with the first toothed belt wheel through a toothed belt.
[0013] Further, the rotating drum is an open cylinder, a reinforcing ring is arranged on the open end of the rotating drum, a reinforcing rod is arranged on the reinforcing ring, and the other end of the reinforcing rod is connected with the bottom surface of the rotating drum.
[0014] According to another aspect of the present application, the present application also provides a lead-acid battery plate automatic arrangement and stacking device, which comprises a lead-acid battery plate primary stacking mechanism according to any one of the above.
[0015] As described above, the lead-acid battery plate primary stacking mechanism has the following beneficial effects:
[0016] 1. The lead-acid battery plate primary stacking mechanism has the following beneficial effects:
[0017] 2. When the rotating drum rotates to the upper side, the battery plates can be stacked together under the action of gravity, and the primary stacking is completed, and the stacked battery plates can be placed on the chain conveyor on the other side and sent away as the rotating drum continues to rotate, so that the primary stacking is realized automatically, and the production efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 The structure of the lead-acid battery plate primary stacking mechanism is shown.
[0019] Figure 2 The structure of the lead-acid battery plate primary stacking mechanism is shown.
[0020] Figure 3 The structure of the rotating drum is shown.
[0021] 1, rack; 2, rotating drum; 21, push rod; 22, reinforcing ring; 23, reinforcing rod; 31, driving motor; 32, speed reducer; 33, first toothed belt wheel; 34, toothed belt; 4, rolling bearing; 41, rotating shaft; 42, second toothed belt wheel; 1000, a lead-acid battery plate primary stacking mechanism. DETAILED DESCRIPTION
[0022] The following embodiments of the present application are illustrated by specific examples, and those skilled in the art can easily understand other advantages and effects of the present application from the content disclosed in the specification.
[0023] Please refer to Figures 1-3 . It should be understood that the structure, proportion, size, etc. shown in the drawings attached to the specification are only used to cooperate with the content disclosed in the specification for those skilled in the art to understand and read, and are not used to limit the implementation conditions of the present application, so they do not have technical significance. Any modification of the structure, change of the proportion relationship or adjustment of the size, without affecting the effects and purposes that can be achieved by the present application, should still fall within the scope of the technical content disclosed by the present application. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" in the specification are only for the convenience of clear description, and are not used to limit the scope of the present application. The change or adjustment of the relative relationship, without substantially changing the technical content, is also considered as the scope of the present application.
[0024] Please refer to Figure 1 , the present application provides a kind of lead-acid battery plate primary stacking mechanism, including frame 1, at least one group of rotating drum 2 and drive mechanism, rotating drum 2 is rotatably arranged on frame 1, and drive mechanism is arranged on frame 1 and is connected with rotating drum 2;In the embodiment, the number of rotating drum 2 is two, and the two rotating drum 2 are symmetrically arranged.
[0025] As shown in Figure 3 , the circumferential surface of rotating drum 2 is provided with a plurality of shift rods 21, the shift rods 21 are radially arranged on the rotating drum 2, and at least four shift rods 21 are arranged on the rotating drum 2 along its generatrix;The number of shift rods on the same row can be specifically selected according to the size of the battery plate.
[0026] The shift rods 21 are provided with gaps in the axial and radial directions, and the shift rods 21 have a chain conveyor between the gaps in the axial direction, specifically, a chain conveyor is arranged on both sides of the rotating drum, one side is a feeding belt, and the other side is a discharging belt. (The chain conveyor is not shown in the figure).
[0027] Among them, please refer to Figure 3 , the end of the shift rod 21 is conical. As an alternative, the end of the shift rod 21 can also be made into a shovel base shape, as long as it can realize smooth entry of the plate.
[0028] Preferably, referring to Figure 1 , the frame 1 is a rectangular frame with an upper opening, and the rotating drum 2 is rotatably arranged on both sides of the frame 1.
[0029] Among them, please refer to Figure 2The drive mechanism includes a set of drive motors 31 and reducers 32. Both drive motors 31 and reducers 32 are located in the bottom cavity of the frame 1, and the output end of the drive motor 31 is connected to the reducer 32.
[0030] In a further optimized configuration, a first toothed pulley 33 is coaxially mounted on the output shaft of the reducer 32, and a toothed belt 34 is mounted on the toothed pulley 33.
[0031] In a further optimized configuration, a set of rolling bearings 4 are provided on both sides of the frame 1. A rotating shaft 41 is rotatably provided inside the rolling bearings 4. One end of the rotating shaft 41 is connected to the rotating drum 2, and a second toothed pulley 42 is coaxially provided on the other end. The second toothed pulley 42 is connected to the first toothed pulley 33 through a toothed belt 34.
[0032] In addition, please refer to [the relevant documents] again. Figure 3 The rotating cylinder 2 is a cylinder with one end open. The open end of the rotating cylinder 2 is provided with a reinforcing ring 22 and a reinforcing rod 23. The other end of the reinforcing rod 23 is connected to the bottom surface of the rotating cylinder 2.
[0033] In another embodiment, the present invention also provides an automatic sorting and stacking device for lead-acid battery plates, including a primary stacking mechanism 1000 for lead-acid battery plates as described above.
[0034] The implementation principle of the primary stacking mechanism for lead-acid battery plates in this utility model is as follows: the lead-acid battery plates are conveyed into the levers 21 by the chain conveyor belt. After a set number of plates are received on a row of levers 21, the drive mechanism starts to drive the rotating drum 2 to rotate, which in turn drives the plates on the levers 21 to rotate. When the plates rotate to the highest point, they fall and stack together under their own gravity. As the rotating drum 2 continues to rotate, the stacked plates are placed on the chain conveyor belt on the other side and sent away, thus completing the primary stacking process of the battery plates.
[0035] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.
Claims
1. A lead acid battery plate primary stacking mechanism characterized by, The application relates to a lead-acid battery plate primary stacking mechanism (1000) comprising a rack (1), at least one group of rotating drums (2) and a driving mechanism, the rotating drum (2) is arranged on the rack (1) to rotate, the driving mechanism is arranged on the rack (1) and connected with the rotating drum (2); a plurality of poking rods (21) are arranged on the circumferential surface of the rotating drum (2) in a radial manner, at least four poking rods (21) are arranged on the rotating drum (2) along the generatrix of the rotating drum (2); gaps are arranged between the poking rods (21) in the axial and radial directions, and a chain conveyor is arranged between the gaps in the axial direction.
2. A primary lead-acid battery plate stacking mechanism according to claim 1, characterized in that, The end of the poking rod (21) is conical.
3. A primary lead-acid battery plate stacking mechanism according to claim 1, wherein, The rack (1) is a rectangular frame with an open upper portion, and the rotating drum (2) is arranged on the two sides of the rack (1) to rotate.
4. A primary lead-acid battery plate stacking mechanism according to claim 1, wherein, The driving mechanism comprises a group of driving motors (31) and reducers (32), the driving motor (31) and the reducer (32) are arranged in the inner cavity of the bottom of the rack (1), and the output end of the driving motor (31) is connected with the reducer (32).
5. A lead-acid battery plate primary stacking mechanism according to claim 4, wherein, A first toothed belt wheel (33) is coaxially arranged on the output shaft of the reducer (32), and a toothed belt (34) is arranged on the first toothed belt wheel (33).
6. A lead-acid battery plate primary stacking mechanism according to claim 1, wherein, A group of rolling bearings (4) are further arranged on the two sides of the rack (1), a rotating shaft (41) is arranged in the rolling bearing (4) to rotate, one end of the rotating shaft (41) is connected with the rotating drum (2), and a second toothed belt wheel (42) is coaxially arranged on the other end of the rotating shaft (41), the second toothed belt wheel (42) is connected with the first toothed belt wheel (33) through the toothed belt (34).
7. A primary lead-acid battery plate stacking mechanism according to claim 1, wherein, The rotating drum (2) is a cylindrical body with an open end, a reinforcing ring (22) is arranged on the open end of the rotating drum (2), a reinforcing rod (23) is arranged on the reinforcing ring (22), and the other end of the reinforcing rod (23) is connected with the bottom surface of the rotating drum (2).
8. An automatic lead-acid battery plate collating and stacking device characterized by, The application relates to a lead-acid battery plate primary stacking mechanism (1000) comprising a rack (1), at least one group of rotating drums (2) and a driving mechanism, the rotating drum (2) is arranged on the rack (1) to rotate, the driving mechanism is arranged on the rack (1) and connected with the rotating drum (2); a plurality of poking rods (21) are arranged on the circumferential surface of the rotating drum (2) in a radial manner, at least four poking rods (21) are arranged on the rotating drum (2) along the generatrix of the rotating drum (2); gaps are arranged between the poking rods (21) in the axial and radial directions, and a chain conveyor is arranged between the gaps in the axial direction.