Rapid air floatation suction head device of chip mounter
By incorporating a rubber pad and filter screen into the air flotation head device of the pick-and-place machine, combined with a buffer and stabilizing structure, the problem of dust and impurities clogging is solved, enabling efficient pickup and installation of electronic components.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2026-03-24
AI Technical Summary
The air flotation nozzles of existing pick-and-place machines lack a filtration structure when directly drawing in outside air, which makes it easy for dust and impurities to enter the air pores, causing blockage and affecting the suction capacity and efficiency.
The design incorporates rubber pads and a filter screen to prevent rigid contact between the nozzle and electronic components. A locking block and slider facilitate filter screen replacement and cleaning. Additionally, a buffer rod and a hydraulic rod work together to provide cushioning and stability, improving the installation stability between the nozzle and electronic components.
It effectively prevents dust and impurities from entering the nozzle, avoiding blockage, improving suction capacity and efficiency, and ensuring the safety and precise installation of electronic components.
Smart Images

Figure CN224037727U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to patch machine technical field especially relates to patch machine quick air floating suction head device. BACKGROUND
[0002] Patch machine, also known as "mounting machine", "surface mounting system", in the production line, it is configured after the glue dispenser or silk screen printing machine, it is a kind of equipment that through moving mounting head accurately places surface mounting component on PCB pad, and electronic component is sucked and mounted by air floating suction head device in the use process of patch machine.
[0003] In prior art, the air floating suction nozzle device of application No. CN202223106688.0 is simple in structure, sensitive in adjustment, makes the suction nozzle and material (wafer) bear force, and the force size can be displayed by air pressure gauge, when the suction nozzle and wafer contact and bear too large force, the suction nozzle is adjusted upward by air floating mechanism to avoid wafer damage and suction nozzle damage, so as to realize fixed crystal precision, but when using air floating suction nozzle to directly suck external air,
[0004] External air contains certain dust and impurities, dust is easily carried into the inside of air floating suction nozzle in gas, when air floating suction nozzle sucks unfiltered air into the inside for a long time, some dust is sprayed out along with the flow of gas, dust in some gas is easily adsorbed on the inner wall of air floating suction nozzle, dust and impurities in air can cause air hole to be blocked, thereby affecting the suction capacity and efficiency of air floating suction nozzle. UTILITY MODEL CONTENTS
[0005] The utility model discloses patch machine quick air floating suction head device, aims at solving the technical problem that air floating suction nozzle directly sucks external air, lacks filtering structure, dust and impurities in air can cause air hole to be blocked, thereby affecting the suction capacity and efficiency of air floating suction nozzle.
[0006] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme:
[0007] Patch machine quick air floating suction head device, including mounting plate, the lower side of the mounting plate upper end is fixedly installed with limit stop, the limit stop upper end is slidably connected with suction pipe, the suction pipe lower end is fixedly installed with suction disc, the suction disc inside upper end is fixedly installed with suction nozzle, the suction nozzle lower end is slidably connected with sleeve, the sleeve lower end is fixedly installed with rubber pad, the rubber pad inside is fixedly installed with filter screen, the sleeve outside is equipped with the clamping groove, the suction nozzle inside left and right sides are slidably connected with sliding block, the sliding block and suction nozzle are provided with spring, the sliding block lower end is rotatably connected with locking block.
[0008] The rubber pad is matched with the filter screen, the rigid contact between the suction nozzle and the electronic element is avoided, the electronic element is prevented from being damaged, dust and impurities are prevented from being sucked into the suction nozzle and the suction pipe and causing blockage, the locking block is matched with the sliding block, the filter screen is convenient to replace and clean, the stability after the sleeve is installed is improved, and the tightness of the connection between the rubber pad and the suction nozzle is improved.
[0009] In a preferred scheme, a fixed ring is fixedly installed at the middle end in the inside of the suction disc, a buffer rod is fixedly installed at the lower end of the fixed ring, a fixed block is fixedly installed at the upper end of the front side of the mounting plate, a hydraulic rod is fixedly installed at the lower end of the fixed block, and a stabilizing plate is fixedly installed at the lower end of the hydraulic rod.
[0010] The fixed ring is matched with the buffer rod, the buffer rod provides buffering between the suction nozzle and the electronic element, the rigid suction of the suction nozzle to the electronic element is avoided, the electronic element is prevented from being damaged, the hydraulic rod is matched with the stabilizing plate, the electronic element is conveniently driven to rise and fall, and the installation of the electronic element is facilitated.
[0011] As can be seen, the quick air floating suction head device of the chip mounter provided by the utility model avoids the rigid contact between the suction nozzle and the electronic element by matching the rubber pad with the filter screen, avoids the suction of dust and impurities into the suction nozzle and the suction pipe and causes blockage, matches the locking block with the sliding block, facilitates the replacement and cleaning of the filter screen, improves the stability after the sleeve is installed, and improves the tightness of the connection between the rubber pad and the suction nozzle. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 The utility model provides an overall structure schematic diagram.
[0013] Figure 2 The utility model provides a suction disc three-dimensional structure schematic diagram.
[0014] Figure 3 The utility model provides a suction pipe and suction disc section structure schematic diagram.
[0015] Figure 4 The utility model provides a suction nozzle and sleeve section structure schematic diagram.
[0016] Figure 5 The utility model provides a suction nozzle section structure schematic diagram.
[0017] In the drawings: 1, mounting plate, 2, limiting plate, 3, suction pipe, 4, suction disc, 5, suction nozzle, 6, sleeve, 7, rubber pad, 8, filter screen, 9, clamping groove, 10, sliding block, 11, spring, 12, locking block, 13, fixed ring, 14, buffer rod, 15, fixed block, 16, hydraulic rod, 17, stabilizing plate. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application.
[0019] Referring to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 , the patch machine rapid air floating suction head device comprises a mounting plate 1, a limiting plate 2 is fixedly installed at the lower side of the upper end of the mounting plate 1, a suction pipe 3 is slidably connected to the upper end of the limiting plate 2, a suction disc 4 is fixedly installed at the lower end of the suction pipe 3, a suction nozzle 5 is fixedly installed at the inner upper end of the suction disc 4, a sleeve 6 is slidably connected to the lower end of the suction nozzle 5, a rubber pad 7 is fixedly installed at the lower end of the sleeve 6, a filter screen 8 is fixedly installed in the rubber pad 7, a clamping groove 9 is formed in the outer side of the sleeve 6, a sliding block 10 is slidably connected to the inner left and right sides of the suction nozzle 5, a spring 11 is arranged between the sliding block 10 and the suction nozzle 5, and a locking block 12 is rotatably connected to the lower end of the sliding block 10.
[0020] The embodiment: when the air floating suction head sucks the electronic components, the suction disc 4 is attached to the electronic components, and then the air pump on the mounting plate 1 is started. The air pump is communicated with the suction pipe 3 through the pipeline. The air pump sucks out the gas in the suction pipe 3. The suction nozzle 5 is communicated between the suction nozzle 5 and the suction pipe 3. The suction nozzle 5 sucks the air in the suction disc 4, so that the negative pressure is formed between the suction disc 4 and the electronic components. The position of the suction nozzle 5 is slightly lower than that of the suction disc 4. When the suction disc 4 sucks the electronic components to a certain extent, the suction nozzle 5 will contact the electronic components and further suck the electronic components. Through the double suction of the suction disc 4 and the suction nozzle 5, the stability of sucking the electronic components is improved, which is convenient for precise installation of the electronic components. The rubber pad 7 is attached to the lower end of the suction nozzle 5, so that the suction nozzle 5 is in flexible contact with the electronic components, avoiding damage to the electronic components caused by rigid contact between the suction nozzle 5 and the electronic components. At the same time, the filter screen 8 filters the air sucked by the suction nozzle 5, avoiding the suction of dust and impurities into the suction nozzle 5 and the suction pipe 3, causing the suction nozzle 5 and the suction pipe 3 to be blocked, affecting the subsequent use of the air floating suction head device. The filter screen 8 needs to be cleaned and replaced after a long time of use. The sleeve 6 is taken off from the outside of the suction nozzle 5, and the filter screen 8 is cleaned and replaced. Then the cleaned and replaced sleeve 6 is sleeved on the outside of the suction nozzle 5, so that the rubber pad 7 is tightly attached to the lower end of the suction nozzle 5. Then pull the sliding block 10 to press the spring 11, pull the locking block 12 on the sliding block 10 to the parallel position of the clamping groove 9, then rotate the locking block 12 to make the locking block 12 clamped into the clamping groove 9, and then release the sliding block 10. The spring 11 is reset to pull the sliding block 10 upward, so as to drive the locking block 12 to slide upward. The locking block 12 is clamped into the clamping groove 9, so as to pull the sleeve 6 upward, so that the rubber pad 7 is tightly attached to the lower end of the suction nozzle 5, facilitating the replacement and cleaning of the filter screen 8, and improving the stability of the sleeve 6 after installation and the tightness between the rubber pad 7 and the suction nozzle 5.
[0021] Referring to Figure 1 , Figure 2 and Figure 3 , in a preferred embodiment, the fixed ring 13 is fixedly installed in the middle of the suction disc 4. The buffer rod 14 is fixedly installed at the lower end of the fixed ring 13. The buffer rod 14 is made of rubber material. The fixed block 15 is fixedly installed at the upper end of the front side of the mounting plate 1. The hydraulic rod 16 is fixedly installed at the lower end of the fixed block 15. The stabilizing plate 17 is fixedly installed at the lower end of the hydraulic rod 16.
[0022] The length of the buffer rod 14 is longer than the suction nozzle 5, and the bottom end plane of the buffer rod 14 is lower than the bottom end plane of the suction disc 4, that is, the bottom horizontal plane of the buffer rod 14 is higher than the bottom horizontal plane of the suction disc 4. When the suction disc 4 sucks the electronic component, the hydraulic rod 16 on the fixed block 15 is started, the hydraulic rod 16 drives the stabilizing plate 17 to slide downward, thereby driving the suction pipe 3 to slide downward, so that the suction disc 4 contacts the electronic component. The suction disc 4 sucks the electronic component, then the buffer rod 14 contacts the electronic component, finally the suction nozzle 5 sucks the electronic component. The buffer rod 14 provides a buffer between the suction nozzle 5 and the electronic component, avoids that the suction nozzle 5 rigidly sucks the electronic component and causes damage to the electronic component, improves the safety of the electronic component during sucking, and after the sucking is completed, the hydraulic rod 16 drives the stabilizing plate 17 to rise, thereby driving the suction pipe 3 to rise, so that the suction disc 4 and the sucked electronic component rise, which is convenient for the electronic component to rise and fall, and is convenient for the electronic component to be installed.
[0023] The above is only a preferred embodiment of the present application, but the protection scope of the present application is not limited to this. The replacement can be a replacement of part of the structure, device, method step, or a complete technical solution. According to the technical solution and the inventive concept of the present application, equivalent replacement or change should be covered in the protection scope of the present application.
Claims
1. A fast floating suction head device for a chip mounter, comprising a mounting plate (1), characterized in that, The installation plate (1) upper end lower side fixed installation limit board (2), the limit board (2) upper end sliding connection has the suction pipe (3), the suction pipe (3) lower end fixed installation has the suction disc (4), the suction disc (4) inside upper end fixed installation has the suction nozzle (5), the suction nozzle (5) lower end sliding connection has the sleeve (6), the sleeve (6) lower end fixed installation has the rubber pad (7), the rubber pad (7) inside fixed installation has the filter screen (8), the sleeve (6) outside is set up the clamping groove (9), the suction nozzle (5) inside left and right side sliding connection has the sliding block (10), the sliding block (10) and suction nozzle (5) between be provided with spring (11), the sliding block (10) lower end rotationally connected have locking block (12).
2. The patching machine quick air float suction head device according to claim 1, characterized in that, The suction disc (4) inside middle end fixed installation has the fixed ring (13), the fixed ring (13) lower end fixed installation has the buffer rod (14).
3. The patching machine rapid air bearing suction head device according to claim 2, characterized in that, The installation plate (1) front side upper end fixed installation fixed block (15), the fixed block (15) lower end fixed installation hydraulic rod (16).
4. The patching machine rapid air bearing suction head device according to claim 3, characterized in that, The hydraulic rod (16) lower end fixed installation has the stabilizing plate (17), the stabilizing plate (17) is close to the suction pipe (3) one side and the suction pipe (3) fixed connection.
5. The patching machine rapid air bearing suction head apparatus of claim 2, wherein, The buffer rod (14) bottom end plane is lower than the suction disc (4) bottom end plane.
6. The patching machine quick air float suction head device according to claim 1, wherein, The suction nozzle (5) upper end and the suction pipe (3) communication, the suction pipe (3) upper end is connected through pipeline with air pump.
Citation Information
Patent Citations
Air floatation suction nozzle device
CN219203127U