Soybean automatic cleaning and soaking system

Abstract

The utility model discloses an automatic soybean cleaning and soaking system which comprises a soybean cleaning machine and a plurality of soybean soaking tank sets located on the downstream of the soybean cleaning machine, the soybean soaking tank sets are arranged side by side according to the production technology, and each soybean soaking tank set comprises a plurality of soybean soaking tanks; the lower end of the bean soaking tank is a discharging end, a bean-water separation structure is arranged at the discharging end of the bean soaking tank, and the soybeans soaked for a certain time are discharged out of the system after being separated from water through the bean-water separation structure. The cleaning and soaking system which is good in continuity and does not need manual operation is designed on the basis of an existing bean washing machine and an existing bean soaking tank. Firstly, soybeans are washed through the soybean washing machine, a mixture of the soybeans and water is obtained, the soybean-water mixture is conveyed into the corresponding soybean soaking tanks through the conveying pump according to the soybean-water main pipeline and the corresponding soybean-water branch pipelines, soybean-water separation is carried out after soaking, the input amount can be accurately monitored by arranging a valve, a flow meter and the like, the precision is high, and the operation is convenient. The problem that labor intensity is increased due to manual operation is solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to food processing technical field especially, relate to a soybean automatic cleaning and soaking system. BACKGROUND

[0002] When soybean sauce processing is carried out in food processing enterprise, soybean is main raw material, among them, after screening, soybean needs to be in turn through wash soybean - soak soybean - filter - steam soybean procedure, among them, wash soybean selects market conventional wash soybean machine and can be completed, need not manual operation, but, present stage soak soybean enterprise generally adopts stainless steel tank, adopts manual conveying, filtering and the like operation, and the labor intensity is very big, especially for the enterprise of higher output, manual operation is very obvious and does not satisfy the requirement of present stage production enterprise.

[0003] Secondly, manual operation is not only inaccurate for water consumption measurement, but also poor in continuity, which cannot meet the requirements of large-scale production.

[0004] Therefore, based on the above technical problems, the skilled in the art urgently needs to develop a soybean automatic cleaning and soaking system. UTILITY MODEL CONTENT

[0005] The utility model aims at providing a soybean automatic cleaning and soaking system, which is designed based on the existing wash soybean machine and soak soybean tank and has good continuity and meets the production requirements of large-scale production enterprises.

[0006] To achieve the above object, the utility model provides the following technical scheme:

[0007] The soybean automatic cleaning and soaking system comprises a wash soybean machine, a soak soybean tank group located downstream of the wash soybean machine, and a bean water pipeline connecting the wash soybean machine and the soak soybean tank group.

[0008] The wash soybean machine is used for washing soybean raw materials, and the soak soybean tank group is used for soaking the washed soybean raw materials.

[0009] The soak soybean tank group is divided into multiple groups, and each group of the soak soybean tanks is arranged side by side according to the production process and comprises multiple soak soybean tanks.

[0010] The washed soybean and water are conveyed to the corresponding soak soybean tanks through the bean water pipeline.

[0011] The lower end of the soak soybean tank is a discharge end, and the discharge end of the soak soybean tank is provided with a bean water separation structure.

[0012] Further, one side of the upper part of the soybean washing machine is provided with a soybean feeding port, and a soybean feeding device upstream in the process feeds soybean raw materials into the soybean washing machine through the soybean feeding port;

[0013] The upper part of the soybean washing machine is provided with a water inlet, and the water inlet is communicated with the water inlet pipe through a soybean washing water pipe to convey tap water into the soybean washing machine;

[0014] The upper part of the soybean washing machine near one end of the soybean feeding port is provided with a drain pipe, and the lower part of the soybean washing machine away from the other end of the soybean feeding port is configured as a soybean water discharge port.

[0015] Further, the soybean water discharge port is connected to a soybean conveying pump through a pipe, and the soybean conveying pump uses the soybean water pipe to convey the soybean water mixture to a soybean soaking tank downstream in the process.

[0016] Further, the output end of the soybean conveying pump is connected to a soybean water main pipe;

[0017] Each group of the soybean soaking tank groups is provided with a soybean water first branch pipe communicated with the soybean water main pipe, and each soybean soaking tank in each group of the soybean soaking tank groups is provided with a soybean water second branch pipe communicated with the soybean water first branch pipe;

[0018] The soybean soaking tank conveys the soybean water mixture into the soybean soaking tank through the soybean water second branch pipe.

[0019] Further, the water inlet pipe is communicated with a soybean soaking water inlet pipe extending to each of the soybean soaking tanks.

[0020] Further, the soybean soaking tank is supported by a support, and the upper part of the soybean soaking tank is a cylindrical structure, and the lower part of the soybean soaking tank is configured as a conical cylindrical structure with a diameter gradually decreasing from top to bottom;

[0021] The lower end of the conical cylindrical structure of the soybean soaking tank is provided with the soybean water separation structure, and a discharging valve is arranged between the conical cylindrical structure and the soybean water separation structure;

[0022] The discharging valve is driven by a cylinder arranged on the soybean soaking tank to realize opening and closing.

[0023] Further, the cylinder is arranged at the top of the soybean soaking tank, and the cylinder rod of the cylinder extends into the interior of the soybean soaking tank and is connected to the discharging valve below;

[0024] The cylinder drives the discharging valve to move downward through the cylinder rod and closes the discharge port of the conical cylindrical structure;

[0025] The cylinder drives the discharging valve to move upward through the cylinder rod and opens the discharge port of the conical cylindrical structure.

[0026] Further, the bean water separation structure comprises:

[0027] a separation grid cylinder for receiving the bean water mixture; and

[0028] a drainage cylinder located at the circumference of the separation grid cylinder, and the drainage cylinder has a drainage opening for draining water to a floor drain of a production workshop through a pipeline;

[0029] the separation grid cylinder is configured as a conical cylinder structure, and the side wall of the separation grid cylinder is provided with a grid plate, and the grid plate is uniformly provided with a plurality of water filtering holes, and water of the bean water mixture enters the drainage cylinder through the water filtering holes.

[0030] Further, each group of the bean soaking tank is provided with a conveying belt;

[0031] The separated soybeans of the bean water separation structure are discharged onto the corresponding conveying belt and conveyed to a downstream process.

[0032] Further, the conveying belt is provided with a mesh belt having water leakage holes on the surface.

[0033] In the above technical solution, the soybean automatic cleaning and soaking system has the following beneficial effects:

[0034] The system is designed based on an existing bean washing machine and a bean soaking tank, and has the advantages of good continuity and no need for manual operation; first, the soybeans are cleaned by the bean washing machine to obtain a mixture of soybeans and water, the bean water mixture is conveyed to the corresponding bean soaking tank through the bean water main pipeline and the corresponding bean water branch pipeline by the conveying pump, the bean water is separated after soaking, and then the soybeans are conveyed to the next process, the system has high automation degree, the input amount can be accurately monitored by setting valves and flow meters, and the system has high precision and solves the problem of increased labor intensity caused by manual operation. BRIEF DESCRIPTION OF DRAWINGS

[0035] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art based on these drawings.

[0036] Fig. 1 a structure diagram of the soybean automatic cleaning and soaking system provided by the embodiments of the present application;

[0037] Fig. 2 a system flow chart of the soybean automatic cleaning and soaking system provided by the embodiments of the present application;

[0038] Fig. 3The embodiment of the utility model provides a soybean automatic cleaning and soaking system's unloading valve drive structure schematic drawing is provided.

[0039] Fig. 4 The embodiment of the utility model provides a soybean automatic cleaning and soaking system's bean water separation structure's structure schematic drawing.

[0040] Mark explanation:

[0041] 1, soybean feeding device;2, soybean washing machine;3, water inlet pipe;4, soybean conveying pump;5, soybean soaking tank;7, bean water separation structure;8, conveying belt;

[0042] 201, soybean feeding port;202, drain pipe;203, bean water discharge port;

[0043] 301, soybean washing water inlet pipe;302, soybean soaking water inlet pipe;

[0044] 401, bean water main pipe;402, bean water first branch pipe;403, bean water second branch pipe;

[0045] 601, air cylinder;602, cylinder rod;603, unloading valve;

[0046] 701, separation grid cylinder;702, drain cylinder;703, water filter hole;704, drain port. Specific implementation

[0047] In order to make the technical personnel of the prior art better understand the technical scheme of the utility model, the utility model will be introduced further in detail below with the drawings.

[0048] See Figs. 1 to 4 As shown;

[0049] The embodiment discloses a soybean automatic cleaning and soaking system, which is sequentially provided with:

[0050] Soybean washing machine 2, soybean raw materials are conveyed to the soybean washing machine 2 through the soybean feeding device 1 in the process upstream, and the soybean washing machine 2 conveys tap water into it through the water inlet pipe 3;

[0051] Soybean soaking tank group located in the process downstream of the soybean washing machine 2, the soybean soaking tank group is divided into multiple groups, each group of soybean soaking tanks is arranged side by side according to the production process, and each group of soybean soaking tanks 5 includes multiple soybean soaking tanks 5;

[0052] The soybean and water treated by the soybean washing machine 2 are conveyed to the corresponding soybean soaking tank 5 through the bean water pipe;

[0053] The lower end of the soybean soaking tank 5 is a discharge end, and the discharge end of the soybean soaking tank 5 is provided with a bean water separation structure 7. The soybeans soaked for a certain time are separated from water through the bean water separation structure 7 and then discharged from the system for use by downstream equipment.

[0054] Specifically, the embodiment discloses a soybean automatic cleaning and soaking system, which is mainly based on an existing bean washing machine 2, a soybean soaking tank 5 made of stainless steel, and a conveying pump and valves and flow meters arranged on corresponding pipelines according to system pipeline arrangement requirements. First, the bean washing machine 2 can adopt an existing device, and the upstream bean feeding device 1 feeds soybean raw materials into the bean washing machine 2. After the soybean raw materials are cleaned by the bean washing machine 2, the bean water mixture is conveyed to the soybean soaking tank 5 by the downstream soybean conveying pump 4. In order to meet the production requirements of high yield, a plurality of groups of soybean soaking tanks are designed in the embodiment, and each group of soybean soaking tanks includes a plurality of soybean soaking tanks 5. The soybean soaking tanks 5 of the plurality of groups of soybean soaking tanks receive the bean water mixture conveyed by the bean washing machine 2 through the design of the bean water pipeline, and the soybeans are soaked in each soybean soaking tank 5 for a process time. After soaking, the bottom of the soybean soaking tank 5 of the embodiment is also provided with a bean water separation structure 7. The soybeans and water are separated through the bean water separation structure 7, and the soybeans are finally conveyed to downstream equipment by a conveying device for processing in the next process.

[0055] Preferably, one side of the upper part of the bean washing machine 2 of the embodiment is provided with a soybean feeding port 201, and the upstream bean feeding device 1 feeds soybean raw materials into the bean washing machine 2 through the soybean feeding port 201.

[0056] In the embodiment, the upper part of the bean washing machine 2 is provided with a water inlet, and the water inlet is in communication with the water inlet pipeline 3 through the bean washing water inlet pipeline 301 to convey tap water into the bean washing machine 2.

[0057] The upper part of the bean washing machine 2 near one end of the soybean feeding port 201 is provided with a drain pipe 202, and the lower part of the bean washing machine 2 away from the other end of the soybean feeding port 201 is provided with a bean water discharge port 203.

[0058] First, based on the structure and principle of the existing bean washing machine 2 and combined with the system requirements of the present application, a water inlet is first arranged on the bean washing machine 2, which is connected to the water inlet pipeline 3 through the bean washing water inlet pipeline 301 to convey tap water into the bean washing machine 2 for washing beans. Second, the upstream bean feeding device 1 feeds soybean raw materials into the bean washing machine 2 through the soybean feeding port 201 of the bean washing machine 2. With the cleaning of the bean washing rake mechanism in the bean washing machine 2, the water used for upper cleaning is continuously discharged through the drain pipe 202 until the soybeans are cleaned. At this time, the bean washing machine 2 stores the cleaned soybeans and clean water, which is a bean water mixture.

[0059] Preferably, the soybean water outlet 203 of the present embodiment is connected to the soybean conveying pump 4 through a pipeline, and the soybean conveying pump 4 uses the soybean water pipeline to convey the soybean water mixture to the soybean soaking tank 5 downstream of the process.

[0060] According to the arrangement of the plurality of groups of soybean soaking tanks, the output end of the soybean conveying pump 4 of the present embodiment is connected to the soybean water main pipeline;

[0061] Each group of soybean soaking tanks is provided with a first branch pipeline 402 of soybean water in communication with the soybean water main pipeline 401, and each soybean soaking tank 5 of each group of soybean soaking tanks is provided with a second branch pipeline 403 of soybean water in communication with the first branch pipeline 402 of soybean water; the soybean soaking tank 5 conveys the soybean water mixture into the soybean soaking tank 5 through the second branch pipeline 403 of soybean water.

[0062] In addition, in order to supplement water, the water inlet pipeline 3 of the present embodiment is connected to the soybean soaking water inlet pipeline 302 extending to each soybean soaking tank 5.

[0063] As can be seen, for the design of multiple groups of soybean soaking tanks, since each group of soybean soaking tanks includes multiple soybean soaking tanks 5; first, the soybean water main pipeline 401 is connected to the soybean conveying pump 4, the soybean water main pipeline 401 is designed in parallel with a corresponding number of first branch pipelines 402 of soybean water according to the number of groups of soybean soaking tanks 5, and the first branch pipeline 402 of soybean water is provided with a corresponding number of second branch pipelines 403 of soybean water according to the number of soybean soaking tanks 5 in each group. Finally, according to the arrangement of the above process pipeline, the soybean water mixture in the soybean washing machine 2 is conveyed into each soybean soaking tank 5, and then the soaking operation of 6-8 hours is performed.

[0064] During soaking, the discharge port of the soybean soaking tank 5 needs to be closed, so the discharge valve 603 of the present embodiment is used to close the discharge port. Specifically, the soybean soaking tank 5 of the present embodiment is supported by a support, and the upper part of the soybean soaking tank 5 is a cylindrical structure, and the lower part of the soybean soaking tank 5 is configured as a conical cylinder structure with a diameter gradually decreasing from top to bottom;

[0065] The lower end of the conical cylinder structure of the soybean soaking tank 5 is provided with a soybean water separation structure 7, and the conical cylinder structure and the soybean water separation structure 7 are provided with a discharge valve 603; the discharge valve 603 is driven by the cylinder 601 arranged on the soybean soaking tank 5 to realize opening and closing.

[0066] Specifically, the cylinder 601 of the present embodiment is arranged on the top of the soybean soaking tank 5, and the cylinder rod of the cylinder 601 extends into the interior of the soybean soaking tank 5 and is connected to the lower discharge valve 603;

[0067] The cylinder 601 drives the discharge valve 603 to move downward and close the discharge port of the conical cylinder structure through the cylinder rod 602;

[0068] The cylinder 601 drives the discharge valve 603 to move upward and open the discharge port of the conical cylinder structure through the cylinder rod 602.

[0069] Firstly, the discharging valve 603 of the embodiment is driven to move by the cylinder 601 at the upper end of the bean soaking tank 5, and can be specifically designed as a structure of moving up and down by the cylinder rod of the cylinder 601 to approach or move away from the discharge port of the bean soaking tank 5, when the cylinder 601 drives the discharging valve 603 to move downward and approach the discharge port, the discharge port can be closed, when the cylinder 601 drives the discharging valve 603 to move upward and move away from the discharge port, the discharge port can be opened; similarly, the structure of the discharging valve 603 of the embodiment is not unique, and it can also be in the form of turning to open, as long as the internal cylinder rod connection structure is changed, the automatic opening and closing can be realized by the cylinder 601. There are many similar designs, and the application does not make specific limitations.

[0070] Secondly, the bean water separation structure 7 of the embodiment includes a separation grid cylinder 701 for receiving a bean water mixture; and a drainage cylinder 702 located in the circumference of the separation grid cylinder 701, and the drainage cylinder 702 has a drainage port 704, and the drainage port 704 guides water to the floor drain of the production workshop through a pipeline.

[0071] The separation grid cylinder 701 is configured as a conical cylinder structure, and the side wall of the separation grid cylinder 701 adopts a grid plate, and the grid plate is uniformly distributed with a plurality of water filtering holes 703, and the water of the bean water mixture enters the drainage cylinder 702 through the water filtering holes 703.

[0072] The lower end of the bean soaking tank 5 of the embodiment is provided with the bean water separation structure 7, which is divided into an inner cylinder and an outer cylinder as a whole, wherein the inner cylinder is the separation grid cylinder 701 described above, and the outer cylinder is the drainage cylinder 702; the cylinder wall of the separation grid cylinder 701 is a grid plate, a plurality of water filtering holes 703 smaller than the diameter of soybeans are arranged according to the size of soybeans, water passes through the water filtering holes 703 into the drainage cylinder 702 and then is discharged from the drainage port 704, and the remaining soybeans can be concentrated and transported to the transmission device after being filtered and then the separation grid cylinder 701 is opened, and then transported to the downstream process.

[0073] In order to transport the filtered soybeans, each group of the bean soaking tank 5 of the embodiment is provided with a conveying belt 8;

[0074] The soybeans separated by the bean water separation structure 7 are discharged onto the corresponding conveying belt 8 and transported to the downstream process. In order to further filter out the water, the conveying belt 8 of the embodiment adopts a mesh belt with water leakage holes on the surface.

[0075] In the above technical solution, the automatic soybean cleaning and soaking system provided by the utility model has the following beneficial effects:

[0076] The system based on the existing bean washing machine 2 and the bean soaking tank 5 designs a cleaning and soaking system with good continuity and without manual operation; firstly, soybeans are cleaned by the bean washing machine 2 to obtain a mixture of soybeans and water, the bean water mixture is conveyed into the corresponding bean soaking tank 5 through the bean water main pipeline and the corresponding bean water branch pipeline by a conveying pump, the bean water is separated after soaking, then the soybeans are conveyed to the next process, the system has high overall automation degree, the input amount can be accurately monitored by setting valves, flow meters and the like, the precision is high, and the problem of increased labor intensity caused by manual operation is solved.

[0077] The above only describes certain exemplary embodiments of the present application by way of illustration, without doubt, for those skilled in the art, without departing from the spirit and scope of the present application, the described embodiments can be modified in various ways. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the present application.

Claims

1. A soybean automatic cleaning and soaking system, characterized by, The system is sequentially provided with: The soybean washing machine (2) is provided with a soybean feeding port (201) on the upper part of the soybean washing machine (2), and the soybean raw material is transported into the soybean washing machine (2) through the soybean feeding port (201). The soybean washing machine (2) is provided with a water inlet on the upper part, and the water inlet is communicated with the water inlet pipe (3) through a soybean washing water inlet pipe (301) to transport tap water into the soybean washing machine (2). The soybean water outlet (203) is connected with a soybean conveying pump (4) through a pipe, and the soybean conveying pump (4) transports the soybean water mixture to the soybean soaking tank (5) downstream of the process through the soybean water pipe. The output end of the soybean conveying pump (4) is connected with a soybean water main pipe (401).

2. The automatic soybean cleaning and soaking system according to claim 1, wherein, Each group of the soybean soaking tank group is provided with a soybean water first branch pipe (402) communicated with the soybean water main pipe (401), and each soybean soaking tank (5) of each group of the soybean soaking tank group is provided with a soybean water second branch pipe (403) communicated with the soybean water first branch pipe (402). The soybean soaking tank (5) transports the soybean water mixture into the soybean soaking tank (5) through the soybean water second branch pipe (403). The water inlet pipe is communicated with a soybean soaking water inlet pipe (302) extending to each soybean soaking tank (5).

3. The automatic soybean cleaning and soaking system according to claim 2, wherein, The soybean soaking tank (5) is supported by a support, and the upper part of the soybean soaking tank (5) is a cylindrical structure, and the lower part of the soybean soaking tank (5) is configured as a conical cylinder structure with a diameter gradually decreasing from top to bottom.

4. The automatic soybean cleaning and soaking system according to claim 3, wherein, The lower end of the conical cylinder structure of the soybean soaking tank (5) is provided with the soybean water separation structure (7), and a discharging valve (603) is arranged between the conical cylinder structure and the soybean water separation structure (7). The discharging valve (603) is driven by a cylinder (601) arranged on the soybean soaking tank (5) to realize opening and closing. The cylinder (601) is arranged on the top of the soybean soaking tank (5), and the cylinder rod (602) of the cylinder (601) extends into the interior of the soybean soaking tank (5) and is connected with the discharging valve (603) below.

5. The automatic soybean cleaning and soaking system according to claim 4, wherein, ​ 6. The automatic soybean cleaning and soaking system according to any one of claims 1 to 4, wherein, ​ ​ ​ 7. The automatic soybean cleaning and soaking system according to claim 6, wherein, ​ The air cylinder (601) drives the blanking valve (603) to move downward and close the discharge port of the conical cylinder structure through the cylinder rod (602); The air cylinder (601) drives the blanking valve (603) to move upward and open the discharge port of the conical cylinder structure through the cylinder rod (602).

8. The automatic soybean cleaning and soaking system according to claim 6, wherein, The bean water separation structure (7) comprises: A separation grid cylinder (701) for receiving the bean water mixture; and A drainage cylinder (702) located circumferentially around the separation grid cylinder (701), and the drainage cylinder (702) has a drainage port (704) for draining water to the floor drain of the production workshop through a pipeline; The separation grid cylinder (701) is configured as a conical cylinder structure, and the side wall of the separation grid cylinder (701) is provided with a plurality of grid plates, and the grid plates are uniformly provided with a plurality of water filtering holes (703), and the water of the bean water mixture enters the drainage cylinder (702) through the water filtering holes (703).

9. The automatic soybean cleaning and soaking system according to claim 6, wherein, Each group of the bean soaking pot (5) is provided with a conveying belt (8); The separated soybeans of the bean water separation structure (7) are discharged onto the corresponding conveying belt (8) and conveyed to the downstream process.

10. The automatic soybean cleaning and soaking system according to claim 9, wherein, The conveying belt (8) is a mesh belt with water leakage holes on the surface.

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