Spray tower tail gas treatment system

By using a combination system of condenser and water tank to treat the exhaust gas from the spray tower, the problems of dust bag clogging and binder moisture emission were solved, thereby extending the life of the dust bag and purifying the exhaust gas.

CN224040447UActive Publication Date: 2026-03-27WEIHAI HUACI NEW MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-21
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

During the wet mixing process before the spray tower is formed, the dust collection bags are easily clogged, and the exhaust gas contains binder moisture that is directly emitted, affecting the life of the dust collection bags and air quality.

Method used

The system employs a combination of condenser and water tank. The condenser treats the exhaust gas through Pall rings, tubular condensers, and filter cotton, while the water tank filtration ensures that ultrafine dust and binders in the exhaust gas are removed, and water vapor is condensed into liquid and discharged.

Benefits of technology

This extends the service life of the dust collector bag, ensures that the exhaust gas is clean air, and avoids the direct emission of adhesive moisture.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a spray tower tail gas treatment system which comprises a condenser, an inlet of the condenser is connected with a spray tower, an outlet of the condenser is connected with a dust removal bag, a condenser feeding port and a condenser discharging port are formed in the front end of the condenser, and a condenser water outlet and a condenser water inlet are formed in the middle of the condenser. The rear end of the condenser is provided with a condenser outlet and a condenser water outlet, a Pall ring and a valve are installed at a condenser feeding port, filter cotton is installed at the condenser outlet, the rear end of the dust removal bag is connected with an induced draft fan, a filter is installed on an outlet pipeline of the induced draft fan, and the tail of the outlet pipeline is connected into a water pool. The tail gas discharged by the spray tower does not contain ultrafine dust, binder and the like after passing through the condenser and the water tank, water vapor is condensed, and the discharged air is clean air.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the spray tower tail gas treatment technical field, concretely relates to a spray tower tail gas treatment system. BACKGROUND

[0002] Before the ceramic is formed, it is mixed with multiple components by wet method, and the mixed slurry is dried by spraying so that the multiple components can be uniformly combined together without separation, which leads to uneven formula and poor performance of subsequent products. The spraying process is a process of drying a large amount of water vapor, and a small amount of superfine powder and binder are discharged by induced draft during drying. The superfine powder is filtered out by a dust removal bag, and the dust removal bag is frequently blocked due to a large amount of water vapor and binder in the process, so the dust removal bag needs to be replaced regularly, and a large amount of water vapor is directly discharged into the air through the tail gas discharge port.

[0003] The present application mainly improves the above-mentioned situation, which ensures the service life of the dust removal bag and prevents the direct discharge of water vapor containing binder. CONTENT OF THE UTILITY MODEL

[0004] In order to overcome the above-mentioned technical problems existing in the prior art field, the purpose of the present application is to provide a spray tower tail gas treatment system which can ensure the service life of the dust removal bag and prevent the direct discharge of water vapor containing binder.

[0005] The spray tower tail gas treatment system provided by the utility model, including condenser, the condenser import connects the spray tower, the condenser export connects the dust removal bag, the condenser front end is equipped with condenser feeding opening and condenser discharge port, and the middle part of condenser is equipped with condenser water outlet and condenser water inlet, the rear end of condenser is equipped with condenser export and condenser drain, the condenser feeding opening is installed with pohl ring and valve, the condenser export is equipped with filter cotton, the rear end of dust removal bag is connected with induced draft fan, and the filter is installed on the outlet pipeline of induced draft fan, and the outlet pipeline tail is connected with water pool.

[0006] The filter cotton is water-resistant filter cotton.

[0007] The condenser water inlet is connected with an external cooling water inlet pipe, and the condenser water outlet is connected with a cooling water return pipe.

[0008] The filter is internally provided with filter cotton.

[0009] The outlet pipeline enters the water pool below the water level by 8-12mm.

[0010] The outlet pipeline enters the water pool below the water level by 10mm.

[0011] The water pool is a closed water pool, and an air outlet pipe is arranged on the water pool.

[0012] The condenser outlet is provided with a timing switch.

[0013] The spray tower tail gas treatment system has the advantages that the tail gas discharged from the spray tower does not contain superfine dust, binder and the like after passing through the condenser and the water pool, and the water vapor is also condensed, so that clean air is discharged. BRIEF DESCRIPTION OF DRAWINGS

[0014] Fig. 1 is a schematic diagram of the overall structure of an embodiment of the utility model;

[0015] Fig. 2 is a schematic diagram of the structure of the condenser;

[0016] Markings in the figure:

[0017] 1. spray tower; 2. condenser; 3. dust removal bag; 4. induced draft fan; 5. filter; 6. air outlet pipe; 7. condenser outlet; 8. condenser feeding port; 9. condenser water outlet; 10. condenser water inlet; 11. condenser outlet; 12. condenser drain; 13. water pool; 14. condenser inlet pipe. DETAILED DESCRIPTION

[0018] The spray tower tail gas treatment system provided by the utility model will be described in detail below with reference to the drawings and in combination with an embodiment.

[0019] EMBODIMENT

[0020] Referring to Figs. 1-2 , the spray tower tail gas treatment system of the embodiment comprises a condenser 2, a condenser inlet pipe 14 connected to a spray tower 1, a condenser outlet connected to a dust removal bag 3, a condenser feeding port 8 and a condenser outlet 7 arranged at the front end of the condenser 2, a condenser water outlet 9 and a condenser water inlet 10 arranged at the middle part of the condenser 2, a condenser outlet 11 and a condenser drain 12 arranged at the rear end of the condenser 2, a filter cotton and a valve arranged in the condenser feeding port 8, filter cotton arranged in the condenser outlet 11, an induced draft fan 4 connected to the rear end of the dust removal bag 3, a filter 5 arranged on the outlet pipeline of the induced draft fan 4, and the outlet pipeline connected to the water pool 13 below the water level of the water pool 13 by 8-12 mm.

[0021] The filter cotton is water-resistant filter cotton.

[0022] The condenser water inlet 10 is connected to an external cooling water inlet pipe, and the condenser water outlet 9 is connected to a cooling water return pipe.

[0023] The filter 5 is internally provided with filter cotton for secondary dust removal and water removal.

[0024] The outlet pipeline enters the water pool 13 below the water level by 8-12 mm.

[0025] The outlet pipe enters the water level of the pool by 10mm, and the depth will affect the exhaust port pressure.

[0026] The pool 13 is a closed pool, and the pool 13 is provided with an air outlet pipe 6, and the air outlet pipe port is a filtered tail gas discharge port.

[0027] The condenser discharge port 7 is provided with a timing switch.

[0028] The condenser of the embodiment is divided into three parts:

[0029] The first part is the bower ring area, and the condenser feeding port is provided with a bower ring. The bower ring has the advantages of high pass rate, high barrier and high contact area. When the water vapor carrying dust passes through the bower ring area, it will first pass through a coarse sieve type filter, leaving dust and part of the water vapor in this area. The condenser discharge port is provided with a timing switch, and the generated water vapor and dust are continuously discharged from this port. The water vapor is the main component of the tail gas, and the superfine dust is the secondary component. During use, the self-generated water vapor will form self-cleaning on the dust adhered to the bower ring. After a long time, a high-pressure spraying device can be added at the condenser feeding port valve to periodically clean the internal bower ring without disassembly and cleaning. The high-pressure spraying device can be selected as a high-pressure water vapor spray gun.

[0030] The second part is a tube type condenser, which can use a conventional metal condenser on the market. The heat exchange area is between 1-3 square meters per 50 liters of evaporation capacity.

[0031] The third part is filter cotton, which is installed at the outlet of the condenser. There is a condenser drain port in the middle for regular drainage. The water produced in this part comes from the water vapor cooled by the condenser and the water vapor filtered by the filter cotton.

[0032] The tail gas carrying superfine dust and binder discharged from the spray tower is treated by the condenser and then passes through the pool, and no longer contains superfine dust, binder, etc. The water vapor is also condensed, and the discharged air is clean.

Claims

1. A spray tower off-gas treatment system characterized by: The condenser is connected with the spray tower at its inlet, connected with the dust removal bag at its outlet, provided with a condenser feeding port and a condenser discharging port at its front end, provided with a condenser water outlet and a condenser water inlet at its middle part, provided with a condenser outlet and a condenser drain at its rear end, provided with a baffle ring and a valve at the condenser feeding port, provided with filter cotton at the condenser outlet, connected with an induced draft fan at the rear end of the dust removal bag, provided with a filter at the outlet pipeline of the induced draft fan, and connected with a water tank at the tail of the outlet pipeline.

2. The spray tower tail gas treatment system of claim 1, wherein: The filter cotton is water-resistant filter cotton.

3. The spray tower exhaust treatment system of claim 1, wherein: The condenser water inlet is connected with an external cooling water inlet pipe, and the condenser water outlet is connected with a cooling water return pipe.

4. The spray tower exhaust treatment system of claim 1, wherein: The filter is internally provided with filter cotton.

5. The spray tower exhaust treatment system of claim 1, wherein: The outlet pipeline enters the water tank below the water level by 8-12 mm.

6. The spray tower exhaust treatment system of claim 5, wherein: The outlet pipeline enters the water tank below the water level by 10 mm.

7. The spray tower exhaust treatment system of claim 1, wherein: The water tank is a closed water tank, and an air outlet pipe is arranged on the water tank.

8. The spray tower exhaust treatment system of claim 1, wherein: The condenser discharging port is provided with a timing switch.