Automatic alkali soaking device for gelatin processing
By designing the limiting and stirring components of the automatic caustic soda fumigation device, the problems of gelatin feeding and impurity screening were solved, improving caustic soda fumigation efficiency and debris management, and achieving stable feeding and efficient caustic soda fumigation treatment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2026-03-27
AI Technical Summary
Existing caustic soda ash equipment cannot effectively limit the discharge of gelatin after caustic soda ash ash and screen for impurities, thus affecting the efficiency of caustic soda ash ...
An automatic alkali fumigation device was designed. The first drive motor drives the threaded rod to rotate, raising and lowering the threaded sleeve, adjusting plate, connecting frame and filter frame. The limiting component and filter frame are used to limit the gelatin and screen impurities. The stirring component increases the contact area between the alkali solution and the gelatin. One-way valve and valve are used to control the discharge of debris.
It achieves stable gelatin feeding and impurity screening, improves caustic soda precipitation efficiency, prevents debris from floating in the device, and enables separate discharge of debris.
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Figure CN224040648U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to gelatin processing technical field more specifically, it relates to a kind of automatic alkali device for gelatin processing. BACKGROUND
[0002] Gelatin is the product after partial hydrolysis of collagen, and it is a kind of macromolecular hydrophilic colloid. Gelatin can be divided into photographic gelatin, edible gelatin and industrial gelatin according to its performance and use. The quality requirements for gelatin are different according to different uses. Gelatin needs to be treated with alkali during processing, so an alkali device is needed.
[0003] However, the existing alkali device mostly cannot limit the gelatin for alkali, is inconvenient for discharging the gelatin, and is inconvenient for screening the impurities in the gelatin, which affects the alkali efficiency. UTILITY MODEL CONTENT
[0004] (I) Technical problem to be solved
[0005] In view of the deficiencies in the prior art, the purpose of the utility model is to provide an automatic alkali device for gelatin processing, which has the characteristics of facilitating the discharge of gelatin after alkali treatment and facilitating the screening of impurities in the gelatin.
[0006] (II) Technical solution
[0007] To achieve the above purpose, the utility model provides an automatic alkali device for gelatin processing, which comprises a treatment cylinder, a fixed block is welded on the surface of the treatment cylinder, a support frame is arranged on the top of the fixed block, a top frame is arranged on the inner side of the support frame, a first motor frame is arranged on the top of the top frame, a first drive motor is arranged in the first motor frame, a threaded rod is arranged at the bottom end of the output shaft of the first drive motor, a limit plate is arranged at the bottom end of the threaded rod, a threaded sleeve is connected with the surface of the threaded rod in screw thread, an adjusting plate is arranged on the surface of the threaded sleeve, a limit assembly is arranged between the adjusting plate and the top frame, a connecting frame is arranged at the bottom of the adjusting plate, a protective disc is arranged at the bottom of the connecting frame, a filter frame is connected with the bottom of the protective disc in screw thread, a stirring assembly is arranged in the inner side of the treatment cylinder, a discharge port is arranged at the bottom of the treatment cylinder, a one-way valve, a first valve and a second valve are arranged in the discharge port from top to bottom.
[0008] When the automatic alkali soaking device for gelatin processing is used, the first driving motor is operated to drive the threaded rod to rotate, thereby driving the threaded sleeve, the adjusting plate, the connecting frame, the protective disc and the filter frame to lift, so that the filter frame is conveniently disassembled and assembled, the limiting assembly is arranged to limit and support the adjusting plate, so that the stability of the adjusting plate during lifting is ensured, the filter frame is arranged to limit and support the gelatin, so that the gelatin is conveniently discharged, and the impurities are conveniently screened, the stirring assembly is operated to drive the alkali solution to flow, so that the contact area of the alkali solution and the gelatin is increased, and the alkali soaking efficiency is improved, the one-way valve is arranged to limit the debris falling into the discharge port, so that the debris is prevented from floating in the processing cylinder, and the first valve and the second valve are cooperated to discharge the debris separately.
[0009] Further, the first support sleeve is arranged in the inner side of the top frame, and the output shaft sleeve of the first driving motor is arranged in the first support sleeve.
[0010] Further, the supporting leg is arranged at the bottom of the processing cylinder, and the supporting seat is arranged at the bottom of the supporting leg.
[0011] Further, the groove is arranged at the top of the processing cylinder, and the sealing ring is arranged at the bottom of the protective disc.
[0012] Further, the limiting assembly comprises the limiting sleeve, the limiting sleeve is arranged on the surface of the adjusting plate, the limiting rod is sleeved in the limiting sleeve, and the limiting rod is arranged at the bottom of the top frame.
[0013] Further, the stirring assembly comprises the supporting plate, the supporting plate is arranged in the inner side of the processing cylinder, the second motor frame is welded at the bottom of the supporting plate, the second driving motor is arranged in the second motor frame, the fan blade is arranged on the output shaft surface of the second driving motor, the second supporting sleeve is sleeved on the surface of the second driving motor, and the second supporting sleeve is arranged in the inner side of the supporting plate.
[0014] (Three) beneficial effects
[0015] In summary, the utility model has the following beneficial effects:
[0016] 1, through the first driving motor works, can drive threaded rod rotation, thereby drive threaded sleeve, adjusting plate, connecting frame, protective disc and filter frame lift, convenient for filter frame disassembly and assembly processing, through setting limiting assembly, can limit and support the adjusting plate, ensure the stability of the adjusting plate during lifting;
[0017] 2. By setting the filter frame, the gelatin can be positioned and treated, facilitating the discharge treatment of gelatin, and assisting in screening impurities. Through the work of the stirring assembly, the alkali solution can be driven to flow, the contact surface of the alkali solution and the gelatin can be improved, the alkali bubbling efficiency can be improved, and the debris falling into the discharge port can be limited by setting the check valve. Prevent debris from floating inside the processing cylinder, and the cooperation between the first valve and the second valve can discharge the debris separately. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only one embodiment of the present application. For those skilled in the art, other drawings can also be obtained from these drawings without creative labor.
[0019] Figure 1 It is a front view structural schematic diagram of the present application;
[0020] Figure 2 It is a front view structural schematic diagram of the present application;
[0021] Figure 3 It is a structural schematic diagram of the limiting assembly in the present application;
[0022] Figure 4 It is a structural schematic diagram of the stirring assembly in the present application.
[0023] The marks in the drawings are:
[0024] 1, support seat; 2, support leg; 3, processing cylinder; 4, fixed block; 5, support frame; 6, limiting assembly; 601, limiting sleeve; 602, limiting rod; 7, top frame; 8, first motor frame; 9, first drive motor; 10, threaded rod; 11, adjusting plate; 12, limiting plate; 13, connecting frame; 14, protection disc; 15, filter frame; 16, groove; 17, sealing ring; 18, stirring assembly; 181, support plate; 182, second motor frame; 183, second drive motor; 184, second support sleeve; 185, fan blade; 19, discharge port; 20, check valve; 21, first valve; 22, second valve; 23, first support sleeve; 24, threaded sleeve. DETAILED DESCRIPTION
[0025] In order to make the technical means, creation features, purposes and effects of the utility model easy to understand, the technical solutions in the specific embodiments of the utility model are described clearly and completely below to further illustrate the utility model. Obviously, the described specific embodiments are only a part of the embodiments of the utility model, rather than all.
[0026] Embodiment
[0027] The following will be described in detail with reference to the accompanying drawings Figures 1-4 The utility model is further described in detail.
[0028] Please refer to Figures 1-4 The utility model provides a kind of technical scheme: a kind of automatic alkali device for gelatin processing, including processing cylinder 3, fixed block 4 is welded on the surface of processing cylinder 3, support frame 5 is arranged on the top of fixed block 4, top frame 7 is arranged in the inboard of support frame 5, first motor frame 8 is arranged in the inside of first motor frame 8, can drive screw rod 10 rotation by the work of first driving motor 9, to drive screw sleeve 24, adjusting plate 11, connecting frame 13, protection disc 14 and filter frame 15 lifting, it is convenient to disassemble and handle to filter frame 15, first driving motor 9 output shaft bottom end is provided with screw rod 10, limit plate 12 is arranged at the bottom end of screw rod 10, screw sleeve 24 is connected in screw thread on the surface of screw rod 10, adjusting plate 11 is arranged on the surface of screw sleeve 24, limit component 6 is arranged between adjusting plate 11 and top frame 7, by setting limit component 6, adjusting plate 11 can be supported and limited, guarantee the stability of adjusting plate 11 when lifting and moving, adjusting plate 11 bottom is provided with connecting frame 13, connecting frame 13 bottom is provided with protection disc 14, protection disc 14 bottom is provided with filter frame 15, by setting filter frame 15, gelatin can be limited and handled, it is convenient to unload and handle gelatin, can assist screening and handle impurities simultaneously, the inboard of processing cylinder 3 is provided with stirring component 18, can drive lye flow by the work of stirring component 18, can improve the contact surface of lye and gelatin, improve alkali efficiency, processing cylinder 3 bottom is provided with discharge port 19, discharge port 19 is sequentially provided with check valve 20, first valve 21 and second valve 22 from top to bottom, by setting check valve 20, the debris falling into the inside of discharge port 19 can be limited, prevent debris to drift in the inside of processing cylinder 3, and the cooperation between first valve 21 and second valve 22 can discharge debris separately.
[0029] Specifically, first support sleeve 23 is arranged in the inboard of top frame 7, first driving motor 9 output shaft sleeve is connected in the inside of first support sleeve 23, support leg 2 is arranged at the bottom of processing cylinder 3, support leg 2 bottom is provided with support seat 1.
[0030] By adopting the technical scheme, the first driving motor 9 output shaft can be sleeved and supported through the first support sleeve 23.
[0031] Specifically, the top of the processing cylinder 3 is provided with a groove 16, the bottom of the protection disc 14 is provided with a sealing ring 17, and the limiting assembly 6 comprises a limiting sleeve 601 arranged on the surface of the adjusting plate 11, and a limiting rod 602 sleeved in the limiting sleeve 601 and arranged at the bottom of the top frame 7.
[0032] By adopting the technical scheme, the adjusting plate 11 can be limited and supported through the limiting sleeve 601 and the limiting rod 602.
[0033] Specifically, the stirring assembly 18 comprises a supporting plate 181 arranged in the inside of the processing cylinder 3, a second motor bracket 182 welded at the bottom of the supporting plate 181, a second driving motor 183 arranged in the second motor bracket 182, a fan blade 185 arranged on the output shaft of the second driving motor 183, and a second support sleeve 184 sleeved on the surface of the second driving motor 183 and arranged in the inside of the supporting plate 181.
[0034] By adopting the technical scheme, the fan blade 185 can be driven to rotate through the work of the second driving motor 183, the fan blade 185 can be conveniently adjusted and controlled, and the output shaft of the second driving motor 183 can be sleeved and supported through the second support sleeve 184.
[0035] The working principle of the utility model is as follows:
[0036] When it is needed to soak gelatin in alkali, the gelatin can be poured into the inside of the filter frame 15, then the filter frame 15 is threadedly connected at the bottom of the protection disc 14, the gelatin and the filter frame 15 are placed, then the alkali is poured into the inside of the processing cylinder 3, then the first driving motor 9 can be controlled to work through the controller, the threaded rod 10 is driven to rotate, thereby the threaded sleeve 24, the adjusting frame, the connecting frame 13, the protection disc 14 and the filter frame 15 are lifted and lowered, the filter frame 15 and the gelatin are controlled to move back into the inside of the alkali solution, meanwhile, the stirring assembly 18 is controlled to work through the controller, the alkali solution is driven to flow, the gelatin is treated by soaking in alkali, and part of impurities is screened and treated from the filter frame 15 and then falls into the discharge port 19, during the soaking process, the first valve 21 can be opened and the second valve 22 is closed, at this time, the debris falls between the first valve 21 and the second valve 22, when it is needed to discharge the debris impurities, the first valve 21 can be closed and the second valve 22 is opened, and the debris can be discharged from the discharge port 19.
[0037] The specific embodiment is only an explanation of the utility model, and is not a limitation of the utility model. A person skilled in the art can make modifications to the embodiment without creative contribution according to needs after reading the specification, but as long as the modifications are within the scope of the claims of the utility model, the modifications are protected by the Patent Law.
Claims
1. An automatic lye soaking device for gelatin processing comprising a treatment cylinder (3), characterized in that: The processing cylinder (3) is surface welded with a fixing block (4), the top of the fixing block (4) is provided with a support frame (5), the inner side of the support frame (5) is provided with a top frame (7), the top of the top frame (7) is provided with a first motor frame (8), the inside of the first motor frame (8) is provided with a first drive motor (9), the bottom end of the output shaft of the first drive motor (9) is provided with a threaded rod (10), and the bottom end of the threaded rod (10) is provided with a limiting plate (12). The surface of the threaded rod (10) is threadedly connected with a threaded sleeve (24), the surface of the threaded sleeve (24) is provided with an adjusting plate (11), the limiting assembly (6) is arranged between the adjusting plate (11) and the top frame (7), the bottom of the adjusting plate (11) is provided with a connecting frame (13), the bottom of the connecting frame (13) is provided with a protective disc (14), the bottom of the protective disc (14) is threadedly connected with a filter frame (15), the inside of the processing cylinder (3) is provided with a stirring assembly (18), and the bottom of the processing cylinder (3) is provided with a discharge port (19). The discharge port (19) is sequentially provided with a one-way valve (20), a first valve (21) and a second valve (22) from top to bottom.
2. The automatic alkali soaking device for gelatin processing according to claim 1, characterized in that: The inside of the top frame (7) is provided with a first support sleeve (23), and the output shaft sleeve of the first drive motor (9) is connected in the first support sleeve (23).
3. The automatic alkali soaking device for gelatin processing according to claim 1, characterized in that: The bottom of the processing cylinder (3) is provided with a supporting leg (2), and the bottom of the supporting leg (2) is provided with a supporting seat (1).
4. The automatic alkali soaking device for gelatin processing according to claim 1, characterized in that: The top of the processing cylinder (3) is provided with a groove (16), and the bottom of the protective disc (14) is provided with a sealing ring (17).
5. The automatic alkali soaking device for gelatin processing according to claim 1, characterized in that: The limiting assembly (6) comprises a limiting sleeve (601) arranged on the surface of the adjusting plate (11), a limiting rod (602) sleeved in the limiting sleeve (601), and the limiting rod (602) is arranged at the bottom of the top frame (7).
6. The automatic alkali soaking device for gelatin processing according to claim 1, characterized in that: The stirring assembly (18) comprises a supporting plate (181) arranged in the inside of the processing cylinder (3), a second motor frame (182) welded at the bottom of the supporting plate (181), a second drive motor (183) arranged in the second motor frame (182), a fan blade (185) arranged on the output shaft of the second drive motor (183), and a second supporting sleeve (184) sleeved on the surface of the second drive motor (183).