Emulsifying device based on water phase density monitoring and regulation
By using an emulsification device based on aqueous phase density monitoring and control, and by utilizing the design of a rotating mechanism and stirring blades, the problem of uneven mixing of liquids was solved, achieving uniformity and stability of the emulsion, and reducing equipment costs and maintenance complexity.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2026-03-27
AI Technical Summary
Existing technologies struggle to ensure uniform mixing when rapidly adding liquids, resulting in uneven density distribution within the emulsion, which affects product quality. Furthermore, the need for complex control systems and sensors increases equipment costs and maintenance complexity.
An emulsification device based on aqueous phase density monitoring and control is adopted, including a stabilizing plate, a tank, a rotating mechanism, a stirring blade, and an electronic density meter. The rotating plate and connecting pipe are driven by gears to rotate the stirring blade. Combined with equidistant liquid outlets and a visual panel, the uniform distribution and mixing of the liquid are achieved.
It achieves uniform mixing of liquids, improves the uniformity and stability of emulsions, reduces equipment costs and maintenance complexity, and ensures product quality and production safety.
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Figure CN224040787U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to emulsification processing technical field, concretely relates to emulsification device based on water phase density monitoring and regulation. BACKGROUND
[0002] The emulsification device based on water phase density monitoring and regulation can optimize the phase interface stability in the emulsification process by precisely controlling the density of the water phase, thereby improving the uniformity and stability of the emulsified liquid and ensuring the quality of the emulsified product. In the production process of dangerous goods such as emulsified explosives, the density of the water phase directly affects the safety of the product. By monitoring and regulating the density of the water phase, the risk of explosion caused by improper density can be prevented. Precise control of the density of the water phase helps to reduce waste in the production process, improve production efficiency, and reduce production cost. The density of the water phase is one of the important quality indicators of emulsified products. In the production of emulsified explosives, the density of the water phase directly affects the explosion performance and safety of the explosives.
[0003] Chinese patent authorization announcement No. CN218444981U, name is a kind of emulsion explosive water phase density detection device, including water phase feed inlet and water phase discharge port, the water phase feed inlet is connected with water phase melting tank, discharge valve, filter screen, drain valve, densimeter are sequentially provided on the pipeline between water phase feed inlet and water phase discharge port, a plurality of heat preservation pipes are arranged on the pipeline between water phase feed inlet and water phase discharge port, the densimeter is connected with PLC controller. The utility model replaces the original detection method of sampling detection crystallization point of conical flask, reduces the risk of being scalded by high-temperature liquid, and the detection device is low in cost, can accurately calculate the water addition of water phase solution, and ensures that water phase crystallization point remains within the process standard range.
[0004] The above-mentioned scheme has the following disadvantages: although the above-mentioned scheme can ensure that the water phase crystallization point remains within the process standard range, it cannot add mixed liquid during use, and it may be difficult to ensure uniform mixing when adding mixed liquid quickly, which may lead to uneven density distribution in the emulsified liquid and affect product quality. In order to accurately control the density of the water phase, the system may need a complex control system and sensors, which increases the cost and maintenance complexity of the equipment. UTILITY MODEL CONTENTS
[0005] The utility model aims to provide an emulsification device based on water phase density monitoring and regulation to solve the technical problem that in the prior art, when mixed liquid is added quickly, it may be difficult to ensure uniform mixing, which may lead to uneven density distribution in the emulsified liquid and affect product quality. In order to accurately control the density of the water phase, the system may need a complex control system and sensors, which increases the cost and maintenance complexity of the equipment.
[0006] The technical problem solved by the utility model can be solved by the following technical solutions:
[0007] The emulsifying device based on water phase density monitoring and regulation comprises a stable plate;
[0008] The stable plate is connected with a tank body, the tank body is connected with a top cover at the end far from the stable plate, a storage tank is connected inside the tank body, a sensor is arranged in the storage tank, a rotating mechanism is connected between the storage tank and the top cover, the rotating mechanism comprises a gear and a rotating plate, a bearing is connected in the top cover, the rotating plate is rotationally connected on the bearing, a driving motor is connected on the top cover, the gear is connected on the driving end of the driving motor, a toothed gear is connected on the rotating plate, the gear is meshingly connected with the toothed gear, a communication pipe is connected on the rotating plate, a communication liquid adding mechanism is connected between the communication pipe and the rotating plate, the liquid adding mechanism comprises an adding port, a plurality of liquid outlets are equidistantly connected on the communication pipe, a plurality of rotating rods are connected on the communication pipe, and stirring blades are connected on each rotating rod.
[0009] As a further scheme of the utility model: the stable plate is a composite material plate.
[0010] As a further scheme of the utility model: the sensor is an electronic densitometer.
[0011] As a further scheme of the utility model: a sealing cover is rotationally connected on the adding port, and the adding port is connected on the end of the communication pipe far from the sealing cover.
[0012] As a further scheme of the utility model: the stirring blades are of arc-shaped structure.
[0013] As a further scheme of the utility model: a bottom plate is connected on the bottom of the storage tank, and the end of the communication pipe far from the bearing is connected on the bottom plate.
[0014] As a further scheme of the utility model: a visual panel is arranged on the tank body.
[0015] As a further scheme of the utility model: a moving plate is slidably connected on the tank body.
[0016] As a further scheme of the utility model: two handles are connected on the moving plate.
[0017] As a further scheme of the utility model: anti-skid lines are arranged on the handles.
[0018] The utility model has the advantages of the following:
[0019] 1. The utility model discloses a gear is connected in the drive end of drive motor, through motor drive gear rotation, gear and the tooth of rotation board are engaged, make rotation board with gear rotation, rotation board drives the rotation of intercommunication pipe, when intercommunication pipe rotates, can drive rotary lever rotation, rotary lever rotates and drives the rotation of stirring vane, and the arc structure of stirring vane is helpful to uniform mixing liquid, and the arc structure of stirring vane is helpful to form the rotation flow in liquid, so that each part in liquid can be uniformly stirred, avoids partial concentration uneven or deposition, owing to the rotation of stirring vane, the particle or molecule in liquid can be dispersed and mixed faster, thereby improves the stirring efficiency.
[0020] 2. The utility model discloses intercommunication pipe is connected on rotation board, and is connected with the addition mouth through intercommunication liquid adding mechanism, and there is a sealing cover on the addition mouth, is used for controlling the addition of liquid, and a plurality of liquid outlets are equidistantly connected on intercommunication pipe, are used for controlling the outflow of liquid, and because the equidistant arrangement of liquid outlet, when adding liquid, can make liquid even distribution, and the visual panel is established on the jar body, is used for observing the inside operation, because the equidistant arrangement of liquid outlet, liquid can even distribution to each part of jar body when adding, avoids partial concentration too high or too low, through the design of intercommunication pipe and addition mouth, the operator can conveniently add liquid from the outside to the inside of jar body. DRAWINGS
[0021] The utility model will be further explained in connection with the drawings.
[0022] Fig. 1 It is the whole structure schematic diagram of the utility model;
[0023] Fig. 2 It is the structure schematic diagram of storage jar in the utility model;
[0024] Fig. 3 It is the structure schematic diagram of rotation mechanism and liquid adding mechanism in the utility model.
[0025] In the drawing: 1, firm board;2, jar body;3, top cover;4, rotation board;5, tooth;6, sealing cover;7, gear;8, visual panel;9, addition mouth;10, bearing;11, intercommunication pipe;12, rotary lever;13, stirring vane;14, liquid outlet;15, storage jar;16, bottom plate;17, handle;18, moving plate. DETAILED DESCRIPTION
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0027] like Figs. 1-3 As shown, the emulsification device based on aqueous phase density monitoring and control includes a stabilizing plate 1, which is a composite material plate. A tank 2 is connected to the stabilizing plate 1, and a top cover 3 is connected to the end of the tank 2 away from the stabilizing plate 1. A storage tank 15 is connected inside the tank 2, and a sensor, which is an electronic density meter, is installed inside the storage tank 15. A rotating mechanism is connected between the storage tank 15 and the top cover 3. The rotating mechanism includes a gear 7 and a rotating plate 4. A bearing 10 is connected inside the top cover 3, and the rotating plate 4 is rotatably connected to the bearing 10. A drive motor is connected to the top cover 3, and the gear 7 is connected to the drive end of the drive motor. A rotating plate 4 is connected to a... The gear 7 meshes with the tooth 5. A connecting pipe 11 is connected to the rotating plate 4. A liquid adding mechanism is connected between the connecting pipe 11 and the rotating plate 4. The liquid adding mechanism includes an adding port 9. A sealing cover 6 is rotatably connected to the adding port 9. The end of the adding port 9 away from the sealing cover 6 is connected to the end of the connecting pipe 11. Multiple liquid outlets 14 are equidistantly connected to the connecting pipe 11. Multiple rotating rods 12 are connected to the connecting pipe 11. Each rotating rod 12 is connected to a stirring blade 13. The stirring blade 13 has an arc-shaped structure. A bottom plate 16 is connected to the bottom of the storage tank 15. The end of the connecting pipe 11 away from the bearing 10 is connected to the bottom plate 16.
[0028] The tank body 2 is provided with a visible panel 8, and a movable plate 18 is slidably connected to the tank body 2. Two handles 17 are connected to the movable plate 18, and anti-slip textures are distributed on both handles 17.
[0029] The working principle of this utility model is as follows: The storage tank 15 is used to store the aqueous phase and other liquid components. The top cover 3 is connected to the storage tank 15 through a rotating mechanism. The gear 7 is connected to the drive end of the drive motor. The motor drives the gear 7 to rotate. The gear 7 meshes with the teeth 5 on the rotating plate 4, so that the rotating plate 4 rotates with the gear 7. The rotating plate 4 drives the connecting pipe 11 to rotate. When the connecting pipe 11 rotates, it can drive the rotating rod 12 to rotate. When the rotating rod 12 rotates, it drives the stirring blade 13 to rotate. The stirring blade 13 has an arc-shaped structure, which helps to mix the liquid evenly. The stirring blade 13 stirs the liquid through the rotation of the rotating rod 12.
[0030] The connecting pipe 11 is connected to the rotating plate 4 and connected to the adding port 9 through the connecting liquid adding mechanism, the adding port 9 is provided with a sealing cover 6 for controlling the adding of liquid, a plurality of liquid outlets 14 are equidistantly connected to the connecting pipe 11 for controlling the outflow of liquid, and the equidistant arrangement of the liquid outlets 14 can make the liquid evenly distributed when the liquid is added, the tank body 2 is provided with a visible panel 8 for observing the internal operation, the tank body 2 is slidably connected with a moving plate 18, the moving plate 18 is connected with two handles 17, which are convenient for the operator to push the handles 17 to drive the moving plate 18 to move on the tank body 2 and operate the internal storage tank 15;
[0031] The monitoring of the water phase density is realized through the sensor in the storage tank 15, according to the monitored water phase density, the system can automatically adjust the added liquid quantity or the stirring speed to maintain the required water phase density, the device can accurately control the density of the water phase and the mixing process of the liquid, thereby realizing the high-quality emulsification effect.
[0032] The above describes one embodiment of the utility model in detail, but the content is only the preferred embodiment of the utility model, and cannot be considered as limiting the implementation range of the utility model. Any equivalent change and improvement within the application range of the utility model should still belong to the patent coverage range of the utility model.
Claims
1. Emulsifying device based on water phase density monitoring and regulation, comprising a stable plate (1); characterized in that: The stable plate (1) is connected with a tank body (2), the tank body (2) is connected with a top cover (3) away from the stable plate (1), the tank body (2) is connected with a storage tank (15) inside, the storage tank (15) is provided with a sensor, the storage tank (15) and the top cover (3) are connected with a rotating mechanism, the rotating mechanism comprises a gear (7) and a rotating plate (4), the top cover (3) is connected with a bearing (10) inside, the rotating plate (4) is rotatably connected on the bearing (10), the top cover (3) is connected with a driving motor, the gear (7) is connected with the driving end of the driving motor, the rotating plate (4) is connected with a toothed gear (5), the gear (7) is connected with the toothed gear (5), the rotating plate (4) is connected with a communication pipe (11), the communication pipe (11) and the rotating plate (4) are connected with a communication liquid adding mechanism, the liquid adding mechanism comprises an adding port (9), the communication pipe (11) is connected with a plurality of liquid outlets (14) at equal intervals, the communication pipe (11) is connected with a plurality of rotating rods (12), each rotating rod (12) is connected with a stirring blade (13).
2. The emulsification device based on water phase density monitoring and regulation according to claim 1, characterized in that, The stable plate (1) is a composite material plate.
3. The emulsification device based on water phase density monitoring and regulation according to claim 1, characterized in that, The sensor is an electronic densitometer.
4. The emulsification device based on water phase density monitoring and regulation according to claim 1, characterized in that, The adding port (9) is rotatably connected with a sealing cover (6), and the adding port (9) is connected with the end of the communication pipe (11) away from the sealing cover (6).
5. The emulsification device based on water phase density monitoring and regulation according to claim 1, characterized in that, The stirring blade (13) is of arc structure.
6. The emulsification device based on water phase density monitoring and regulation according to claim 1, characterized in that, The bottom of the storage tank (15) is connected with a bottom plate (16), and the end of the communication pipe (11) away from the bearing (10) is connected with the bottom plate (16).
7. The emulsification device based on water phase density monitoring and regulation according to claim 1, characterized in that, The tank body (2) is provided with a visible panel (8).
8. The emulsification device based on water phase density monitoring and regulation according to claim 1, characterized in that, The tank body (2) is connected with a moving plate (18).
9. The emulsification device based on water phase density monitoring and regulation according to claim 8, characterized in that, The moving plate (18) is connected with two handles (17).
10. The emulsification device based on water phase density monitoring and regulation according to claim 9, characterized in that, The two handles (17) are provided with anti-skid lines.
Citation Information
Patent Citations
Emulsion explosive water phase density detection device
CN218444981U