Release agent continuous production, reaction and emulsification integrated device

By designing an automated barrel clamping and moving system, the problem of cumbersome barrel clamping was solved, enabling efficient production of release agents and improving emulsification effect and ease of operation.

CN224040795UActive Publication Date: 2026-03-27ZHAOQING LUODE CHEM TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-02
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

The clamping process of the material cylinder in the existing technology is cumbersome, resulting in low work efficiency and affecting the production efficiency of the release agent.

Method used

An integrated reaction emulsification device for continuous production of release agent was designed. It employs a moving component, a clamping component, and a resetting component to achieve automatic movement, clamping, and resetting of the material cylinder. Emulsification is carried out by a stirring blade driven by a motor.

Benefits of technology

It improves production efficiency, ensures the stability of the barrel during the emulsification process, enhances the emulsification effect, and improves the degree of automation and ease of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of mold release agent processing, particularly relates to a continuous production, reaction and emulsification integrated device for a mold release agent, and aims to solve the problems that the existing clamping step for a charging barrel is relatively tedious, the working efficiency is reduced and the device is inconvenient to use, and provides the following scheme: the continuous production, reaction and emulsification integrated device comprises a bottom plate, and a side plate is fixed at the top end of the bottom plate; a lifting plate is arranged at the side end of the side plate through a lifting mechanism, a stirring shaft rotates in the lifting plate, stirring blades are fixed to the surface of the stirring shaft, and a first motor is fixed to the top end of the lifting plate and fixedly connected with the stirring shaft through a coupler; by arranging the moving assembly, the clamping assembly and the resetting assembly, automatic moving, clamping and resetting of the charging barrel are achieved, manual operation is reduced, and the production efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a release agent processing technical field especially relates to a release agent continuous production reaction emulsification integrated device. BACKGROUND

[0002] In the production process of release agent, emulsification reaction is a vital link, and its effect directly influences the quality and performance of release agent.

[0003] The production raw material of release agent is poured into the barrel, and the barrel is moved to the lower side of the stirring rod, the two side screws are manually rotated to clamp the barrel, the lifting mechanism drives the stirring rod into the barrel to stir and emulsify, the clamping step of the barrel is relatively cumbersome, the working efficiency is reduced, and the use is not convenient. UTILITY MODEL CONTENT

[0004] The utility model aims at solving the shortcomings that the clamping step of the barrel is relatively cumbersome in the prior art, the working efficiency is reduced, and the use is not convenient, and provides a release agent continuous production reaction emulsification integrated device.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0006] A release agent continuous production reaction emulsification integrated device, including the bottom plate, the top of bottom plate is fixed with side plate, the side end of side plate is equipped with lifting plate through lifting mechanism, the stirring shaft rotates in lifting plate, the surface of stirring shaft is fixed with stirring vane, the top of lifting plate is fixed with first motor, first motor is fixedly connected through coupling and stirring shaft;

[0007] The top of bottom plate slides U type frame for placing barrel, two second recesses are formed in U type frame, two second recesses are slidably provided with clamping blocks for clamping and fixing the barrel, a group of clamping assemblies are arranged between the bottom plate and the U-shaped frame, and the clamping assemblies are used to drive the two clamping blocks to position the barrel.

[0008] And a moving assembly cooperating with the clamping assembly, the moving assembly is arranged between the bottom plate and the U-shaped frame and is used to drive the barrel to move inward or outward, and the clamping assembly is automatically started when the barrel moves inward.

[0009] In order to ensure that the barrel can be easily taken out after the clamping assembly is released, a group of reset assemblies are arranged on both sides of the U-shaped frame, and the two groups of reset assemblies are used to drive the two clamping blocks to return to the two second recesses respectively.

[0010] In a possible design, the moving assembly comprises a first groove formed in the bottom plate, two limiting rods are fixed in the first groove, a same adjusting block is slidably arranged on the surfaces of the two limiting rods, the U-shaped frame is fixed to the top end of the adjusting block, a reciprocating screw rod is rotatably arranged in the first groove, and the adjusting block is threadedly connected to the surface of the reciprocating screw rod; and a second motor is fixed to the side end of the bottom plate and fixedly connected with the reciprocating screw rod through a shaft coupling.

[0011] The second motor is started to drive the reciprocating screw rod to rotate, and the reciprocating screw rod drives the U-shaped frame to move away from the side plate through the adjusting block.

[0012] In a possible design, the clamping assembly comprises four connecting rods fixed to the distal ends of the two clamping blocks, the four connecting rods are respectively outwardly movable and penetrate through the two ends of the U-shaped frame, two trapezoidal extrusion blocks are fixed to the side ends of the four connecting rods, and two extrusion plates are fixed to the top end of the bottom plate and extrude the two trapezoidal extrusion blocks.

[0013] When the two trapezoidal extrusion blocks move towards the side plate, the two trapezoidal extrusion blocks are extruded by the two extrusion plates and move towards each other, so that the two clamping blocks clamp and fix the barrel, and the barrel is kept stable during emulsification.

[0014] In a possible design, each reset assembly comprises two springs fixed between the trapezoidal extrusion blocks and the U-shaped frame, and the two springs are respectively sleeved on the surfaces of the two connecting rods.

[0015] The two trapezoidal extrusion blocks are pushed back when moving away from the side plate due to the elasticity of the two springs, so that the barrel is conveniently taken out.

[0016] In a possible design, the two clamping blocks are respectively provided with anti-skid pads on the arc-shaped surfaces thereof.

[0017] In a possible design, the U-shaped frame is provided with a containing groove for placing the barrel.

[0018] In the application, the second motor is started to drive the reciprocating screw rod to rotate, the reciprocating screw rod drives the U-shaped frame to move away from the side plate through the adjusting block, the barrel is placed in the containing groove in the U-shaped frame, the second motor is started to drive the reciprocating screw rod to reverse, and the reciprocating screw rod drives the U-shaped frame to reset.

[0019] The two trapezoidal extrusion blocks are moved by the two extrusion plates towards the close direction, the two trapezoidal extrusion blocks drive the two clamping blocks to move towards the close direction through the connecting rod, the two clamping blocks clamp and fix the material cylinder, and the material cylinder is kept stable during emulsification, the stirring blade is driven into the material cylinder by starting the lifting mechanism, and the stirring shaft and the stirring blade are driven to rotate by starting the first motor to emulsify.

[0020] Beneficial effects: in the utility model, the continuous production reaction emulsification integrated device of release agent, through the setting of moving assembly, clamping assembly and reset component, realize the automatic movement, clamping and reset of material cylinder, reduce manual operation, improve production efficiency;

[0021] In the utility model, the continuous production reaction emulsification integrated device of release agent, through the clamping assembly, can stably clamp the material cylinder, ensure that the material cylinder keeps stable during emulsification reaction, so that the raw materials can be fully mixed, and the emulsification effect is improved;

[0022] In the utility model, the continuous production reaction emulsification integrated device of release agent has the beneficial effects of high automation degree, good emulsification effect, convenient operation and strong stability, and has wide application prospect. BRIEF DESCRIPTION OF DRAWINGS

[0023] Fig. 1 A front view of a continuous production reaction emulsification integrated device of release agent is provided in the utility model;

[0024] Fig. 2 A first partial sectional view of a continuous production reaction emulsification integrated device of release agent is provided in the utility model;

[0025] Fig. 3 A second partial sectional view of a continuous production reaction emulsification integrated device of release agent is provided in the utility model.

[0026] In the drawing: 1, bottom plate; 2, side plate; 3, lifting plate; 4, first motor; 5, stirring shaft; 6, stirring blade; 7, material cylinder; 8, accommodating groove; 9, U-shaped frame; 10, extrusion plate; 11, clamping block; 12, first groove; 13, reciprocating screw rod; 14, limiting rod; 15, adjusting block; 16, second motor; 17, trapezoidal extrusion block; 18, second groove; 19, connecting rod; 20, spring. DETAILED DESCRIPTION

[0027] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0028] Embodiment 1: Reference Figs. 1-3 The utility model provides a release agent continuous production reaction emulsification integrated device, it applies in release agent processing technical field, including bottom plate 1, the top of bottom plate 1 is fixed with side plate 2, the side end of side plate 2 is equipped with lifting plate 3 through lifting mechanism, rotating has stirring shaft 5 in lifting plate 3, the surface of stirring shaft 5 is fixed with stirring blade 6, the top of lifting plate 3 is fixed with first motor 4, and first motor 4 is fixedly connected through coupling and stirring shaft 5.

[0029] Lifting mechanism includes drive motor fixed on side plate 2, the sliding slot is seted up in side plate 2, rotating has lifting screw in sliding slot, drive motor and lifting screw are connected through coupling, lifting plate 3 is slid in sliding slot and is screw -threaded connection on the surface of lifting screw, drive lifting screw to rotate lifting plate 3 and carry out lifting through starting drive motor.

[0030] The top of bottom plate 1 slides the U type frame 9 for placing barrel 7, the U type frame 9 is equipped with the accommodation groove 8 for placing barrel 7 in, the U type frame 9 is equipped with two second recesses 18, two second recesses 18 are slid with the clamping block 11 for clamping fixedly to barrel 7 in.

[0031] The moving assembly is located between bottom plate 1 and U type frame 9, is used to drive barrel 7 to move inwards or outwards. Moving assembly includes the first recess 12 being set up in bottom plate 1, the first recess 12 is fixed with two limit rods 14 in, the surface of two limit rods 14 is slid with same adjusting block 15, the top of adjusting block 15 is fixed with U type frame 9. The first recess 12 rotates has reciprocating screw 13, adjusting block 15 is screw -threaded connection on the surface of reciprocating screw 13, the side end of bottom plate 1 is fixed with second motor 16, and second motor 16 is fixedly connected through coupling and reciprocating screw 13.

[0032] When needing to move barrel 7, start second motor 16, second motor 16 drives reciprocating screw 13 to rotate, and reciprocating screw 13 rotates and drives U type frame 9 to move in the direction away from side plate 2 or close to side plate 2 through adjusting block 15. When barrel 7 moves inwards to the appropriate position, automatically start clamping assembly to position barrel 7;

[0033] Clamping assembly is used to drive two clamping blocks 11 to position barrel 7. Clamping assembly includes four connecting rods 19 fixed on the far end of two clamping blocks 11, four connecting rods 19 are respectively outwardly movable and pass through the two ends of U type frame 9, two trapezoidal extrusion blocks 17 are fixed on the side end of four connecting rods 19, two extrusion plates 10 are fixed on the top of bottom plate 1, and two extrusion plates 10 are respectively extruded and contacted with two trapezoidal extrusion blocks 17.

[0034] When the U-shaped frame 9 drives the barrel 7 to move inward, the two trapezoidal extrusion blocks 17 are extruded by the two extrusion plates 10 when moving in the direction of approaching the side plate 2, and move in the direction of approaching each other, so that the two clamping blocks 11 clamp and fix the barrel 7, and ensure that the barrel 7 remains stable during emulsification.

[0035] The arc-shaped inner surfaces of the two clamping blocks 11 are each provided with an antiskid pad, which can increase the friction between the clamping block 11 and the barrel 7, and improve the stability of clamping.

[0036] Embodiment 2: Refer to Embodiment 1 Figs. 1-3 On the basis of Embodiment 1, improvements are made: in order to ensure that the barrel 7 can be easily taken out after the clamping assembly is released, a set of reset assemblies is arranged on each side of the U-shaped frame 9. Each reset assembly includes two springs 20, which are fixed between the trapezoidal extrusion block 17 and the U-shaped frame 9, and are sleeved on the surfaces of the two connecting rods 19.

[0037] When the barrel 7 needs to be taken out, the U-shaped frame 9 drives the barrel 7 to move outward, and the two trapezoidal extrusion blocks 17 will be pushed back to the original position under the elastic action of the two springs 20 when moving in the direction of moving away from the side plate 2, and in turn drive the two clamping blocks 11 to return to the two second grooves 18, thereby facilitating the taking out of the barrel 7.

[0038] However, as known by those skilled in the art, the working principles and wiring methods of the first motor 4 and the second motor 16 are common, and they all belong to conventional means or common general knowledge, which will not be described here again, and those skilled in the art can make any selection or arrangement according to their needs or convenience.

[0039] The drawings in the specification of the present application are only schematic in nature, and the sizes and shapes of the components shown are not actual limitations, but are only a kind of schematic representation. In the actual implementation process, the components can be reasonably configured and adjusted according to specific needs and actual conditions.

[0040] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. An integrated reaction and emulsification device for continuous production of release agent, used in the production of a release machine for emulsifying raw materials, characterized in that, include: A base plate (1) is provided with a side plate (2) fixed at the top of the base plate (1). A lifting plate (3) is provided at the side end of the side plate (2) through a lifting mechanism. A stirring shaft (5) rotates inside the lifting plate (3). A stirring blade (6) is fixed on the surface of the stirring shaft (5). A first motor (4) is fixed at the top of the lifting plate (3). The first motor (4) is fixedly connected to the stirring shaft (5) through a coupling. The top of the base plate (1) has a U-shaped frame (9) for placing the material cylinder (7). The U-shaped frame (9) has two second grooves (18). Each of the two second grooves (18) has a clamping block (11) for clamping and fixing the material cylinder (7). A set of clamping components is provided between the base plate (1) and the U-shaped frame (9). The clamping components are used to drive the two clamping blocks (11) to position the material cylinder (7). And a moving component used in conjunction with the clamping component, the moving component being disposed between the base plate (1) and the U-shaped frame (9) for driving the material cylinder (7) to move inward or outward, the material cylinder (7) automatically activating the clamping component when moving inward; In order to ensure that the material cylinder (7) can be easily removed after the clamping components are released, a set of reset components is set on both sides of the U-shaped frame (9). The two sets of reset components are used to drive the two clamping blocks (11) back into the two second grooves (18) respectively.

2. The integrated reaction emulsification device for continuous production of release agent according to claim 1, characterized in that, The moving component includes a first groove (12) formed in the base plate (1), two limiting rods (14) fixed in the first groove (12), the same adjusting block (15) sliding on the surface of the two limiting rods (14), the U-shaped frame (9) fixed to the top of the adjusting block (15), a reciprocating screw (13) rotating in the first groove (12), the adjusting block (15) threadedly connected to the surface of the reciprocating screw (13), and a second motor (16) fixed to the side end of the base plate (1), the second motor (16) being fixedly connected to the reciprocating screw (13) through a coupling; The second motor (16) is started to drive the reciprocating screw (13) to rotate. The rotation of the reciprocating screw (13) drives the U-shaped frame (9) to move away from or closer to the side plate (2) through the adjusting block (15).

3. The integrated reaction emulsification device for continuous production of release agent according to claim 2, characterized in that, The clamping assembly includes four connecting rods (19) fixed to the far ends of the two clamping blocks (11). The four connecting rods (19) extend outward through both ends of the U-shaped frame (9). Two trapezoidal extrusion blocks (17) are fixed to the side ends of the four connecting rods (19). Two extrusion plates (10) are fixed to the top of the base plate (1). The two extrusion plates (10) are in extrusion contact with the two trapezoidal extrusion blocks (17) respectively. Among them, the two trapezoidal extrusion blocks (17) are squeezed by the two extrusion plates (10) when they move toward the side plate (2) and move toward the same direction, so that the two clamping blocks (11) clamp and fix the material cylinder (7) so that the material cylinder (7) remains stable during emulsification.

4. The integrated reaction emulsification device for continuous production of release agent according to claim 3, characterized in that, Each set of the reset assembly includes two springs (20), which are fixed between the trapezoidal compression block (17) and the U-shaped frame (9), and are respectively sleeved on the surface of the two connecting rods (19); Among them, through the elasticity of the two springs (20), the two trapezoidal extrusion blocks (17) will be pushed back to their original position when they move away from the side plate (2) due to the loss of the extrusion of the extrusion plate (10), which makes it easier to remove the material cylinder (7).

5. The integrated reaction emulsification device for continuous production of release agent according to claim 3, characterized in that, Anti-slip pads are provided on the arc-shaped surfaces of the two clamping blocks (11) that are close to each other.

6. The integrated reaction emulsification device for continuous production of release agent according to claim 1, characterized in that, The U-shaped frame (9) has a receiving groove (8) for placing the material cylinder (7).