Vibrating coiled pipe type reactor

Abstract

The utility model discloses a vibrating coiled pipe type reactor which comprises a coiled pipe, connecting rods on the two sides of the coiled pipe are welded to a supporting plate respectively, a vibrator is installed at the bottom of each supporting plate, a spring column is connected to the bottom of each vibrator, the bottoms of the two spring columns are fixed to the same base, and the two spring columns are fixed to the same base. Two feeding ports are formed in the side wall of the head end of the coiled pipe, the tail end of the coiled pipe is sleeved with a hose, one end of the hose is communicated with a collecting box, two first temperature sensors are arranged on the outer wall of the coiled pipe, a cooling pipe is wound on the outer wall of the coiled pipe, and in the reaction process, the two vibrators are controlled to vibrate to drive the connected coiled pipe to vibrate, so that the reaction is completed. The temperature before and after the reaction in the coiled pipe is detected in real time through the two temperature sensors, and when the coiled pipe needs to be cooled, cold water can be introduced into the cooling pipe wound on the outer wall of the coiled pipe to cool the coiled pipe, so that the coiled pipe is cooled, and the cooling effect of the coiled pipe is improved. And the cooling efficiency is further improved.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of tubular reactors, in particular to a vibrating serpentine tubular reactor. BACKGROUND

[0002] The serpentine tubular reactor has a wide application in chemical industry, light industry, medicine and other various industrial production due to its unique design. In general reaction process, the materials in the serpentine tubular reactor are not uniformly mixed in the flowing process, which causes insufficient reaction, and the temperature change of the serpentine tubular reactor cannot be detected in real time, and the heat dissipation condition of the serpentine tubular reactor cannot be grasped. Therefore, the application provides a vibrating serpentine tubular reactor. CONTENT OF THE UTILITY MODEL

[0003] The application provides a vibrating serpentine tubular reactor, which is provided with a vibrator. In the reaction process, the two vibrators are controlled to vibrate, the connected serpentine tube is driven to vibrate, and then the materials in the serpentine tube are fully mixed in the flowing process, so that the reaction is sufficient. Two temperature sensors are arranged on the outer wall of the serpentine tube. The temperatures before and after the reaction in the serpentine tube are detected in real time by the two temperature sensors. When cooling and temperature reduction are needed, cold water can be fed into the cooling pipe wound on the outer wall of the serpentine tube to cool and reduce the temperature, so that the cooling efficiency is improved.

[0004] The application provides a vibrating serpentine tubular reactor, which comprises a serpentine tube, a plurality of inflection points are arranged on the two sides of the serpentine tube, a connecting rod is welded to each inflection point, the connecting rods on the two sides of the serpentine tube are welded to a support plate, a vibrator is installed at the bottom of each support plate, a spring column is connected to the bottom of each vibrator, the bottoms of the two spring columns are fixed to the same base, two feed inlets are arranged on the side wall of the front end of the serpentine tube, the feed inlets comprise a feed inlet one and a feed inlet two, a feed electromagnetic valve one is arranged on the feed inlet one, a feed electromagnetic valve two is arranged on the feed inlet two, a hose is sleeved to the tail end of the serpentine tube, one end of the hose is communicated with a collecting box, and the collecting box is placed on the base; a temperature sensor one is arranged on the side wall of the front end of the serpentine tube, a temperature sensor two is arranged on the side wall of the rear end of the serpentine tube, a cooling pipe is wound on the outer wall of the serpentine tube, the cooling pipe is connected with a water pump, one end of the cooling pipe is communicated with a cold water tank, and the other end of the cooling pipe is communicated with a return water tank.

[0005] The feed electromagnetic valve, the vibrator, the temperature sensor and the water pump are connected with one PLC controller.

[0006] Further, the cooling pipe does not cover the two temperature sensors.

[0007] Further, the total valve is connected with the PLC controller.

[0008] Further, the collecting box top is provided with a collecting box feeding port, and a hose is connected to the collecting box feeding port and has a proper length.

[0009] Further, the collecting box top is provided with a top cover.

[0010] Further, the PLC controller is provided with a display screen and a plurality of operation buttons.

[0011] The application provides a vibrating serpentine tube type reactor, which comprises a serpentine tube, a plurality of inflection points on the two sides of the serpentine tube, a connecting rod welded to each inflection point, the connecting rods on the two sides of the serpentine tube each welded to a support plate, a vibrator mounted at the bottom of each support plate, a spring column connected to the bottom of each vibrator, the bottoms of the two spring columns fixed to the same base, the PLC controller controls the two vibrators to start vibrating simultaneously when the serpentine tube is used to introduce materials into a reaction process, the vibrating of the connected support plates is driven, and then the vibrating of the serpentine tube is driven, the materials in the serpentine tube are moved for full mixing under the action of the vibration and gravity, and the materials fully react, the spring column plays a role in shock absorption during the vibrating of the serpentine tube, the spring column can absorb and buffer the vibration energy through the elastic deformation, the stability of the equipment is ensured, the reaction smoothly proceeds, two feed inlets are arranged on the side wall of the first end of the serpentine tube, the feed inlets comprise a first feed inlet and a second feed inlet, a first feed electromagnetic valve is arranged on the first feed inlet, a second feed electromagnetic valve is arranged on the second feed inlet, the materials to be reacted are respectively added to the first feed inlet and the second feed inlet, the first feed electromagnetic valve is controlled to be opened by the PLC controller, and then the second feed electromagnetic valve is opened, so that the two materials enter the serpentine tube at the same speed and can be fully mixed, a hose is sleeved at the end of the serpentine tube, one end of the hose is communicated with a collection box, the collection box is placed on the base, the materials after the vibrating reaction of the serpentine tube are output from the hose and fall into the connected collection box, after the reaction is completed, the collection box can be moved, the materials after the reaction in the collection box are conveniently taken out, a first temperature sensor is arranged on the side wall of the front end of the serpentine tube, a second temperature sensor is arranged on the side wall of the rear end of the serpentine tube, the first temperature sensor and the second temperature sensor detect the temperatures of the serpentine tube in the early stage and the late stage of the reaction in real time, the temperature data is fed back to the PLC controller, whether the heat dissipation effect of the serpentine tube in the reaction process reaches the expected value is judged by the PLC controller, a cooling pipe is wound on the outer wall of the serpentine tube, the cooling pipe is connected with a water pump, one end of the cooling pipe is communicated with a cold water tank, and the other end of the cooling pipe is communicated with a backwater tank, when the heat dissipation effect of the serpentine tube in the reaction process does not reach the expected value and the temperature needs to be cooled, the water pump is controlled to be opened by the PLC controller, the cold water in the cold water tank is pumped into the cooling pipe on the outer wall of the serpentine tube, the cold water in the cooling pipe takes away the heat through the contact with the outer wall of the serpentine tube, the temperature of the serpentine tube is reduced, and then the cooling efficiency is improved, the water absorbing heat flows into the backwater tank for cooling treatment, the water resource is saved, and the cooling treatment is convenient for later circulation.

[0012] In summary, the application produces the following beneficial effects:

[0013] 1. The tubular reactor is provided with a vibrator, and in the reaction process, the two vibrators are controlled to drive the connected serpentine pipe to vibrate, and then the material in the serpentine pipe is fully mixed in the process of flowing, so that the reaction is sufficient.

[0014] 2. Two temperature sensors are arranged on the outer wall of the serpentine pipe, which can detect the temperature before and after the reaction in the serpentine pipe in real time. When cooling is needed, cold water can be supplied to the cooling pipe wrapped around the outer wall of the serpentine pipe to cool it down, thereby improving the cooling efficiency.

[0015] 3. The tubular reactor is provided with two spring columns, which can play a role in shock absorption during the vibration of the serpentine pipe. Through elastic deformation, the spring column can absorb and buffer vibration energy to ensure the stability of the equipment and make the reaction proceed smoothly. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the present application, the following will briefly introduce the drawings needed in the real-time case. Obviously, for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.

[0017] Fig. 1 The structure of the present application is shown in the figure.

[0018] Fig. 2 The structure of the PLC controller is shown in the figure.

[0019] DESCRIPTION OF DRAWINGS

[0020] Among them, 1- serpentine pipe, 2- connecting rod, 3- support plate, 4- vibrator, 5- spring column, 6- inlet one, 7- inlet two, 8- cooling pipe, 9- temperature sensor one, 10- temperature sensor two, 11- hose, 13- collection box inlet, 13- collection box, 14- top cover, 15- PLC controller. DETAILED DESCRIPTION

[0021] In order to make those skilled in the art better understand the technical solutions in the present application, the technical solutions in the real-time example of the present application will be described clearly and completely below with reference to the drawings.

[0022] The above technical solutions can be known from Figs. 1-2 .

[0023] Real-time example 1:

[0024] The utility model provides a kind of vibrating serpentine tube reactor, including: serpentine tube 1, serpentine tube 1 both sides have several inflection points, each inflection point is welded with a connecting rod 2, several connecting rods 2 of serpentine tube 1 both sides are each welded on a support plate 3, each support plate 3 bottom is equipped with a vibrator 4, the bottom of each vibrator 4 is connected with a spring column 5, the bottom of two spring columns 5 is fixed on the same base, when serpentine tube 1 is in the process of entering material into reaction, PLC controller 15 controls two vibrators 4 to start vibrating simultaneously, drives the vibration of connected support plate 3, in turn drives the vibration of serpentine tube 1, material in serpentine tube 1 moves under the action of vibration and gravity and carries out sufficient mixing, so that material is fully reacted, during the vibration of serpentine tube 1, spring column 5 is used to play the role of shock absorption, by its elastic deformation, spring column 5 can absorb and buffer vibration energy, ensure the stability of equipment, so that reaction proceeds smoothly, the first end side wall of serpentine tube 1 is provided with two feed openings, feed opening includes feed opening one 6 and feed opening two 7, feed opening one 6 is provided with feed electromagnetic valve one, feed opening two 7 is provided with feed electromagnetic valve two, and the material to be reacted is added to feed opening one 6 and feed opening two 7 respectively, and the feed electromagnetic valve one is opened, and then the feed electromagnetic valve two is opened under the control of PLC controller 15, so that the two materials enter the process of serpentine tube 1 is the same, so that it can be fully mixed, serpentine tube 1 is sleeved with a hose 11 at the end, one end of the hose 11 is communicated with a collection tank 13, and the collection tank 13 is placed on the base; the material after the vibration reaction of serpentine tube 1 is output by the hose 11 and falls into the connected collection tank 13; after reaction, the collection tank 13 can be moved to facilitate the removal of the material after reaction in the collection tank 13; temperature sensor one 9 is arranged on the front end side wall of serpentine tube 1, and temperature sensor two 10 is arranged on the rear end side wall of serpentine tube 1; temperature sensor one 9 and temperature sensor two 10 detect the temperature of serpentine tube 1 in the early and late stages of reaction in real time, and feed the temperature data to PLC controller 15; whether the heat dissipation effect of serpentine tube 1 in the reaction process reaches the expected value is judged by PLC controller 15; cooling pipe 8 is wound on the outer wall of serpentine tube 1, the cooling pipe 8 is connected with a water pump, one end of the cooling pipe 8 is communicated with a cold water tank, and the other end of the cooling pipe 8 is communicated with a backwater tank; when the heat dissipation effect of serpentine tube 1 in the reaction process does not reach the expected value, and the temperature needs to be cooled due to being too high, the water pump can be opened by PLC controller 15 to pump the cold water in the cold water tank into the cooling pipe 8 on the outer wall of serpentine tube 1; the cold water in the cooling pipe 8 takes away heat by contacting the outer wall of serpentine tube 1, reduces the temperature of serpentine tube 1, and improves the cooling efficiency; the water absorbing heat flows into the backwater tank along the cooling pipe 8 for cooling treatment, which is convenient for later cycle cooling and utilization, and saves water resources;

[0025] The feeding electromagnetic valve, the vibrator 4, the temperature sensor and the water pump are connected with a PLC controller 15. Two temperature sensors are used to detect the reaction temperature of the serpentine pipe 1 in real time, and the temperature data is fed back to the PLC controller 15. The PLC controller 15 judges whether the heat dissipation effect of the serpentine pipe 1 in the reaction process reaches the expected value, and controls the equipment to cool in time. The PLC controller 15 controls the working state of each feeding electromagnetic valve, each vibrator 4 and the water pump.

[0026] As a preferred real-time mode, the cooling pipe 8 does not cover the two temperature sensors, which facilitates the two temperature sensors to accurately detect the temperature of the serpentine pipe 1 in the reaction process.

[0027] As a preferred real-time mode, the collection box 13 is movable, which facilitates the collection box 13 to be moved to take out the reacted material after the reaction is completed.

[0028] As a preferred real-time mode, the collection box 13 is provided with a collection box feeding port 12 at the top, and a hose 11 is connected to the collection box feeding port 12. The hose 11 is left with an appropriate length, and the reacted material enters the collection box 13 through the feeding port of the hose 11. The hose 11 is left with an appropriate length to avoid the influence of the vibration of the serpentine pipe 1 on the collection box 13 in the reaction process.

[0029] As a preferred real-time mode, the collection box 13 is provided with a top cover 14 at the top, which can be opened to take out the material inside.

[0030] As a preferred real-time mode, the PLC controller 15 is provided with a display screen and a plurality of operation buttons. The display screen displays the temperature of the serpentine pipe 1 detected by the two temperature sensors in the reaction process. The square buttons are used to set the expected heat dissipation temperature of the serpentine pipe 1 in the reaction process, and the round buttons are used to control the working state of each device.

[0031] Other real-time modes of the present application will be readily apparent to those skilled in the art in view of the description and practice of the application disclosed herein. The present application is intended to cover any variations, uses or adaptive changes of the present application following, in general, the principles of the present application and including such

[0032] It should be understood that the present application is not limited to the precise construction which has been described above and which has been shown in the drawings, and that various modifications and changes can be made by those skilled in the art without departing from the scope of the present application. The real-time mode of the present application described above does not constitute a limitation on the scope of protection of the present application.

Claims

1. A vibrating serpentine tube reactor, characterized in that, include: A serpentine tube (1) has several bends on both sides, and a connecting rod (2) is welded to each bend. Several connecting rods (2) on both sides of the serpentine tube (1) are welded to a support plate (3). A vibrator (4) is installed at the bottom of each support plate (3). A spring column (5) is connected to the bottom of each vibrator (4). The bottoms of two spring columns (5) are fixed on the same base. Two feed ports are provided on the side wall of the first end of the serpentine tube (1). The feed ports include feed port one (6) and feed port two (7). A feed solenoid valve is provided on feed port one (6). The feed inlet (7) is equipped with a feed solenoid valve, a flexible tube (11) is sleeved at the end of the serpentine tube (1), one end of the flexible tube (11) is connected to a collection box (13), the collection box (13) is placed on the base, a temperature sensor (9) is provided on the front side wall of the serpentine tube (1), a temperature sensor (10) is provided on the rear side wall of the serpentine tube (1), a cooling tube (8) is wound around the outer wall of the serpentine tube (1), a water pump is connected to the cooling tube (8), one end of the cooling tube (8) is connected to a cold water tank, and the other end of the cooling tube (8) is connected to a return water tank; The feed solenoid valve, the vibrator (4), the temperature sensor, and the water pump are connected to a PLC controller (15).

2. The vibrating serpentine tube reactor according to claim 1, characterized in that, The cooling pipe (8) does not cover the two temperature sensors.

3. The vibrating serpentine tube reactor according to claim 1, characterized in that, The collection box (13) is movable.

4. The vibrating serpentine tube reactor according to claim 1, characterized in that, The top of the collection box (13) is provided with a collection box inlet (12), and the hose (11) is connected to the collection box inlet (12), with the hose (11) having an appropriate length.

5. A vibrating serpentine tubular reactor according to claim 1, characterized in that, The collection box (13) is provided with a top cover (14).

6. A vibrating serpentine tube reactor according to claim 1, characterized in that, The PLC controller (15) is equipped with a display screen and several operation buttons.

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