Dry-mixed mortar stirring and transporting device

Abstract

The utility model provides a dry-mixed mortar mixing and transporting device which is composed of a dry-mixed mortar tank, a mortar mixer and an automatic transporting trolley. An automatic material receiving pile is arranged below a discharge port of the mortar mixer, and an infrared signal transmitter and an automatic contact elastic piece are arranged on the front face of the automatic material receiving pile. An automatic material receiving device is installed at the front end of the automatic conveying trolley and comprises an infrared receiver and an automatic contact connector. According to the device, the efficient, environment-friendly and intelligent dry-mixed mortar automatic stirring and transporting process can be achieved. Manual operation is effectively reduced, and working efficiency and safety are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of dry-mixed mortar mixing and transporting devices. BACKGROUND

[0002] However, in recent years, the dry-mixed mortar cartridges and transportation methods used on construction sites have the following shortcomings:

[0003] 1. It is not possible to comprehensively monitor the production process of dry-mixed mortar.

[0004] 2. Labor vehicles are used to transport mortar on construction sites:

[0005] (1) Limited loading capacity: Labor vehicles usually have a small capacity, and the amount of mortar that can be loaded at a time is limited. This results in the need for frequent loading and transportation, increasing the number of transportation and time costs.

[0006] (2) Slow speed: Relies on human power, the driving speed is relatively slow. Especially in long-distance transportation or situations where mortar needs to be supplied quickly, it cannot meet the requirements of construction progress.

[0007] (3) Labor-intensive: The operator needs to exert a lot of effort to push the labor vehicle, especially when fully loaded with mortar. Prolonged physical labor can easily lead to operator fatigue, reducing work efficiency.

[0008] (4) Complicated handling process: When loading and unloading mortar, manual handling is usually required, further increasing labor intensity. Moreover, frequent bending, lifting, and other actions can cause damage to the operator's physical health. INVENTION CONTENTS

[0009] The utility model aims to provide a kind of dry-mixed mortar mixing and transporting device.

[0010] To solve the above problems, the utility model provides a kind of dry-mixed mortar mixing and transporting device, comprising:

[0011] a dry-mixed mortar tank;

[0012] a mortar mixer in communication with the dry-mixed mortar tank, with an automatic material receiving post below the discharge port of the mortar mixer, and an infrared signal transmitter and an automatic contact spring on the front of the automatic material receiving post;

[0013] an automatic transport trolley, with an automatic material receiving device at the front end of the automatic transport trolley, including an infrared receiver cooperating with the infrared signal transmitter and an automatic contact connector cooperating with the automatic contact spring; the automatic transport trolley is in communication connection with the dry-mixed mortar tank.

[0014] Further, in the dry-mixed mortar mixing device, a pressure sensor, a first temperature sensor and a first humidity sensor are arranged in the dry-mixed mortar barrel; a dust raising sensor, an in-out material monitor, a second temperature sensor, a second humidity sensor and a meter are arranged outside the dry-mixed mortar barrel.

[0015] Further, in the dry-mixed mortar mixing device, a display is further arranged, which is in communication connection with the pressure sensor, the first and second temperature sensors, the first and second humidity sensors, the dust raising sensor, the in-out material monitor and the meter.

[0016] Further, in the dry-mixed mortar mixing device, a control system is further arranged, which is in communication connection with the dry-mixed mortar barrel, the mortar mixer, the automatic transport trolley, the pressure sensor, the first and second temperature sensors, the first and second humidity sensors, the dust raising sensor, the in-out material monitor, the meter and the display.

[0017] Further, in the dry-mixed mortar mixing device, the pressure sensor, the first and second temperature sensors, the first and second humidity sensors, the dust raising sensor, the in-out material monitor, the meter are connected with the control system through a wireless communication module.

[0018] Further, in the dry-mixed mortar mixing device, the automatic transport trolley is provided with a navigation system.

[0019] Further, in the dry-mixed mortar mixing device, a ladder is further arranged outside the dry-mixed mortar barrel.

[0020] Further, in the dry-mixed mortar mixing device, the mortar mixer is arranged on a mortar mixer base, a signal interface connected with the control system is arranged on the mortar mixer, and a power supply interface is arranged on the mortar mixer.

[0021] Further, in the dry-mixed mortar mixing device, the automatic transport trolley is provided with wheels, a control motor, an emergency brake device and a jacking hydraulic rod.

[0022] Compared with the prior art, the dry-mixed mortar tank, the mortar mixer and the automatic transport trolley are composed. The automatic receiving pile is arranged below the discharging port of the mortar mixer, and the front face of the automatic receiving pile is equipped with an infrared signal transmitter and an automatic contact spring. Correspondingly, the front end of the automatic transport trolley is provided with an automatic receiving device, and the device comprises an infrared receiver and an automatic contact connector. The automatic transport trolley can automatically move to the preset position through infrared induction, and when the automatic contact spring is successfully connected with the automatic contact connector, it indicates that the trolley has accurately arrived at the designated place, and at this time, the discharging signal is automatically sent to the dry-mixed mortar tank. After the receiving is completed, the automatic transport trolley will automatically drive to the target area for transporting mortar. The device can realize the efficient, environmentally friendly and intelligent automatic mixing and transporting process of dry-mixed mortar. The manual operation is effectively reduced, and the work efficiency and safety are improved. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 is a schematic diagram of a dry-mixed mortar mixing and transporting device according to an embodiment of the present application;

[0024] Figure 2 is a first schematic diagram of a mortar mixer according to an embodiment of the present application;

[0025] Figure 3 is a second schematic diagram of a mortar mixer according to an embodiment of the present application;

[0026] Figure 4 is a first schematic diagram of an automatic transport trolley according to an embodiment of the present application;

[0027] Figure 5 is a second schematic diagram of an automatic transport trolley according to an embodiment of the present application. DETAILED DESCRIPTION

[0028] In order to make the above-mentioned purposes, features and advantages of the present application more apparent and easy to understand, the present application will be further described in detail below with reference to the drawings and specific embodiments.

[0029] As shown in Figures 1 to 5 , the present application provides a dry-mixed mortar mixing and transporting device, which comprises:

[0030] a dry-mixed mortar tank 1;

[0031] a mortar mixer 2 in communication with the dry-mixed mortar tank, wherein the mortar mixer is provided with an automatic receiving pile 6 below the discharging port, and the front face of the automatic receiving pile is equipped with an infrared signal transmitter 61 and an automatic contact spring 62;

[0032] The automatic transport trolley 3 is equipped with an automatic receiving device at its front end. The automatic receiving device includes an infrared receiver 71 that cooperates with the infrared signal transmitter and an automatic contact connector 72 that cooperates with the automatic contact spring. The automatic transport trolley is communicatively connected to the dry-mixed mortar tank.

[0033] This invention comprises a dry-mixed mortar tank, a mortar mixer, and an automatic transport trolley. An automatic receiving post is located below the discharge port of the mortar mixer, and the front of the automatic receiving post is equipped with an infrared signal transmitter and an automatic contact spring. Correspondingly, the front end of the automatic transport trolley is equipped with an automatic receiving device, which includes an infrared receiver and an automatic contact connector. The automatic transport trolley can automatically move to a preset position via infrared sensing. When the automatic contact spring successfully connects with the automatic contact connector, it indicates that the trolley has accurately reached the designated location, at which point it automatically sends a discharge signal to the dry-mixed mortar tank. After receiving the material, the automatic transport trolley will autonomously travel to the predetermined target area for transporting mortar. This device enables a highly efficient, environmentally friendly, and intelligent automatic mixing and transportation process for dry-mixed mortar. It effectively reduces manual operation and improves work efficiency and safety.

[0034] Infrared signal transmitters and receivers ensure that the automated transport trolley accurately stops below the mixer outlet, achieving precise docking. Utilizing infrared sensing technology, the automated transport trolley achieves precise positioning, ensuring accurate mortar transport and receiving.

[0035] Once the automated transport trolley is ready, the dry mortar tank feeds the mortar to the mixer, and after the mixer completes the mixing, it transports the mortar to the automated transport trolley.

[0036] In one embodiment of the dry-mixed mortar mixing and transportation device of this utility model, various sensors 5 are installed inside the dry-mixed mortar cylinder, including: a pressure sensor, a first temperature sensor and a first humidity sensor; a dust sensor, a material inlet and outlet monitor, a second temperature sensor, a second humidity sensor and a meter are installed outside the dry-mixed mortar cylinder.

[0037] In one embodiment of the dry-mixed mortar mixing and transporting device of this utility model, the dry-mixed mortar mixing and transporting device further includes a display, which is communicatively connected to a pressure sensor, first and second temperature sensors, first and second humidity sensors, a dust sensor, a material inlet and outlet monitor, and a metering device.

[0038] In this invention, pressure, temperature, and humidity sensors are installed inside the dry-mixed mortar cylinder; dust sensors, material inlet / outlet monitors, and metering devices are installed outside the dry-mixed mortar cylinder. The main function of these sensors is to integrate the information from all the aforementioned sensors and devices and display this information centrally on a display screen, a remote mobile app, and computer software, thereby achieving comprehensive monitoring of the dry-mixed mortar production process.

[0039] The utility model uses various high-precision sensors, real-time collection and transmission of mortar tank data to remote terminal, construction personnel can grasp the condition at any time.

[0040] Specifically, the man-machine interface of the display can be set with parameters such as dry-mixed mortar parameters, sensor data transmission frequency, alarm value, data floating allowable range, etc.

[0041] Pressure sensor: installed inside the dry-mixed mortar tank, used for monitoring internal pressure, measurement range: 0-10MPa.

[0042] Temperature sensor: installed inside and outside the dry-mixed mortar tank, respectively monitoring internal and external temperature, measurement range: -20℃ to 150℃.

[0043] Humidity sensor: also installed inside and outside the tank, monitoring humidity, measurement range: 0-100% RH.

[0044] Dust sensor: installed outside the dry-mixed mortar tank, monitoring environmental dust conditions, measurement range: 0-500mg / m 3 .

[0045] Inlet and outlet monitoring and metering device: monitoring the quantity and weight of inlet and outlet materials, ensuring accurate control of mortar proportioning.

[0046] Preferably, the data of all sensors are transmitted to the control system through wireless communication modules (such as LoRa technology, Wi-Fi, Bluetooth or Zigbee technology).

[0047] Remote monitoring: data is displayed on the monitor of the monitoring center, and uploaded to the mobile phone APP and computer software through the cloud server, realizing remote real-time monitoring.

[0048] Alarm and prompt function: when the data of a sensor exceeds the set range, the system can automatically send an alarm prompt for the operator to manually or automatically adjust the parameters.

[0049] In an embodiment of the dry-mixed mortar mixing and conveying device, a control system is further included, which is in communication connection with the dry-mixed mortar tank, mortar mixer, automatic conveying trolley, pressure sensor, first and second temperature sensors, first and second humidity sensors, dust sensor, inlet and outlet monitoring device, metering device and display.

[0050] The control system is used for coordinating and controlling the operation of all devices. The mortar tank is used for storing dry-mixed mortar. The mortar mixer is used for mixing mortar, and the mixing speed is adjustable, and is provided with an automatic receiving post, the front surface of the post is provided with an infrared signal transmitter and an automatic contact spring. The automatic transport trolley is provided with an infrared receiver and an automatic contact joint, and moves to a preset position through infrared induction. The control system can also be used for sensor fault detection, storage and management of sensor data, so as to facilitate subsequent analysis and optimization. The construction personnel can remotely operate the mortar tank through the control system, such as adjusting the temperature and starting the mixing device.

[0051] In an embodiment of the dry-mixed mortar mixing and transporting device, the automatic transport trolley is internally provided with a navigation system.

[0052] In this embodiment, the automatic transport trolley is internally provided with a navigation system, and accurate positioning and path planning are realized through infrared and GPS technologies. The automatic transport trolley accurately transports mortar to a predetermined area through the internally provided navigation system and path planning, thereby improving the transportation efficiency and accuracy.

[0053] As shown in Figure 1 In an embodiment of the dry-mixed mortar mixing and transporting device, a ladder 4 is further arranged outside the dry-mixed mortar tank, so as to facilitate maintenance and repair of the dry-mixed mortar tank.

[0054] As shown in Figure 3 In an embodiment of the dry-mixed mortar mixing and transporting device, the mixer is arranged on a mixer base 8, a signal interface 9 connected with the control system is arranged on the mixer, and a power supply interface 10 is arranged on the mixer.

[0055] As shown in Figure 4 and 5 In an embodiment of the dry-mixed mortar mixing and transporting device, the automatic transport trolley is provided with wheels 11, a control motor 12, an emergency braking device 13, a jacking hydraulic rod 14, a shock absorption device 15, a power supply and signal interface 16, a manual control button 17, and a power supply indicator 18.

[0056] In the specification, each embodiment is described in a progressive manner, and each embodiment focuses on the difference from other embodiments. The same or similar parts of each embodiment can be referred to each other.

[0057] Obviously, those skilled in the art can make various modifications and variations to the utility model without departing from the spirit and scope of the utility model. Thus, if these modifications and variations of the utility model fall within the scope of the claims of the utility model and the equivalent technology thereof, the utility model also intends to include these modifications and variations.

Claims

1. A dry-mix mortar mixing device, characterized by, The application relates to a dry-mixed mortar production system. The system comprises a dry-mixed mortar tank, a mortar mixer in communication with the dry-mixed mortar tank, an automatic receiving post arranged below a discharging port of the mortar mixer, and an infrared signal transmitter and an automatic contact spring arranged on the front surface of the automatic receiving post. The system further comprises an automatic transport trolley, wherein the front end of the automatic transport trolley is provided with an automatic receiving device, and the automatic receiving device comprises an infrared receiver matched with the infrared signal transmitter and an automatic contact connector matched with the automatic contact spring. The automatic transport trolley is in communication connection with the dry-mixed mortar tank. The dry-mixed mortar tank is provided with a pressure sensor, a first temperature sensor and a first humidity sensor inside, and is provided with a dust raising sensor, an in-out material monitor, a second temperature sensor, a second humidity sensor and a meter outside.

2. A dry mortar mixing apparatus as claimed in claim 1, wherein The system further comprises a display in communication connection with the pressure sensor, the first and second temperature sensors, the first and second humidity sensors, the dust raising sensor, the in-out material monitor and the meter.

3. A dry mortar mixing apparatus as claimed in claim 2, wherein The system further comprises a control system in communication connection with the dry-mixed mortar tank, the mortar mixer, the automatic transport trolley, the pressure sensor, the first and second temperature sensors, the first and second humidity sensors, the dust raising sensor, the in-out material monitor, the meter and the display.

4. A dry mortar mixing apparatus as claimed in claim 1, wherein The pressure sensor, the first and second temperature sensors, the first and second humidity sensors, the dust raising sensor, the in-out material monitor, the meter and the display are connected with the control system through a wireless communication module.

5. A dry mortar mixing apparatus as claimed in claim 4, wherein The automatic transport trolley is provided with a navigation system.

6. A dry mortar mixing apparatus as claimed in claim 1, wherein The dry-mixed mortar tank is further provided with a crawling ladder.

7. A dry mortar mixing apparatus as claimed in claim 1, wherein The mortar mixer is arranged on a mortar mixer base, and the mortar mixer is provided with a signal interface connected with the control system and a power supply interface.

8. A dry mortar mixing apparatus as claimed in claim 4, wherein The automatic transport trolley is provided with wheels, a control motor, an emergency brake device and a jacking hydraulic rod.

9. A dry mortar mixing apparatus as claimed in claim 1, wherein ​

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