Automatic batching device for HDPE (high-density polyethylene) modified material

By designing an automatic batching device that includes a mixing tank, a rotating rod, mixing blades, and a motor, the problem of uneven mixing of HDPE modified materials was solved, achieving uniform mixing of components and cleaning of the mixing tank, thereby improving product performance and production efficiency.

CN224044236UActive Publication Date: 2026-03-27KUNMING YUNZHICHUAN PIPE IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-09
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

The existing automatic batching devices for modified HDPE materials do not mix sufficiently, resulting in various additives not being mixed evenly with the HDPE matrix, which affects the performance of the final product.

Method used

An automatic batching device was designed, comprising a mixing tank, a rotating rod, a stirring blade, a motor, a drive gear, and a driven gear. The motor drives the drive gear to move the rotating rod and the stirring blade for thorough mixing. The device is also equipped with a liquid level sensor and a pump to achieve cleaning of the mixing tank and water level monitoring.

Benefits of technology

This process ensures uniform mixing of HDPE modified material components and cleanliness of the mixing tank, guaranteeing product performance stability and accuracy for subsequent batching.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic batching device for HDPE (high-density polyethylene) modified material, which comprises a bottom plate, the front end of the top of the bottom plate is fixedly connected with a stirring barrel through a support, the left end and the right end of the top of the stirring barrel are rotatably connected with rotating rods through bearings, and the rotating rods extend to the lower part of the inner cavity of the stirring barrel. And the outer surface of the rotating rod is fixedly connected with stirring blades. According to the utility model, an HDPE (High-Density Polyethylene) matrix and various additives can be added into the stirring barrel through the feeding hole, then the motor is started, the output shaft of the motor drives the driving gear to rotate, the driven gear rotates along with the driving gear and further drives the rotating rod to rotate, and the stirring blades on the rotating rod are used for fully stirring materials in the stirring barrel; according to the stirring device, all components in the HDPE modified material are uniformly mixed, and after stirring is completed, an operator opens the electromagnetic valve at the discharge port through the PLC, so that the mixed material is discharged from the discharge port.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a batching device technical field, concretely is a kind of automatic batching device for HDPE modified material. BACKGROUND

[0002] HDPE modified material is the high molecular material of high density polyethylene by physical or chemical method performance optimization, in the production process of HDPE modified material, batching is the core link of product performance, directly influence material's mechanical strength, weather resistance, processing fluidity and other key indexes, but the automatic batching device for HDPE modified material of present is not enough to stir, leading to various additives and HDPE matrix cannot be uniformly mixed, influence the performance of final product, for this, we propose a kind of automatic batching device for HDPE modified material. UTILITY MODEL CONTENT

[0003] The utility model discloses a kind of automatic batching device for HDPE modified material, with the advantage of stirring fully, solve the automatic batching device for HDPE modified material of present is not enough to stir, leading to various additives and HDPE matrix cannot be uniformly mixed, influence the performance of final product problem.

[0004] To achieve the above object, the utility model provides the following technical scheme: an automatic batching device for HDPE modified material, including bottom plate, the front end of the top of bottom plate is fixedly connected with stirring barrel by support, the left and right ends of the top of stirring barrel are rotatably connected with rotating rod by bearing, the rotating rod extends to the lower part of stirring barrel inner chamber, the outer surface of rotating rod is fixedly connected with stirring blade, the upper part of the outer surface of rotating rod is fixedly connected with driven gear, the middle end of the top of stirring barrel is fixedly connected with mounting bracket, the top of mounting bracket is fixedly connected with motor, the output shaft of motor is fixedly connected with driving gear, and the driving gear is meshed with driven gear.

[0005] Preferably, the middle end of the top of stirring barrel inner chamber is provided with recess, the top of the inner chamber of recess is fixedly connected with rotary nozzle, the rear end of the top of bottom plate is fixedly connected with water tank, the lower part of the front of water tank inner chamber is fixedly connected with pump, the water outlet of pump is connected with rotary nozzle by pipeline, the middle end of the bottom of stirring barrel is provided with discharge port, the inner chamber of discharge port is mounted with electromagnetic valve, and the top of water tank inner chamber is fixedly connected with liquid level sensor.

[0006] Preferably, the left end of the top of bottom plate is fixedly connected with display, and the input end of display is electrically connected with the output end of liquid level sensor.

[0007] Preferably, the left end of the top of the bottom plate is fixedly connected with a PLC controller, and an output end of the PLC controller is electrically connected with input ends of the motor and the electromagnetic valve.

[0008] Preferably, the top of the water tank is provided with a water inlet, and the right end of the top of the stirring barrel is provided with a feeding port.

[0009] Preferably, the left end of the top of the bottom plate is fixedly connected with a battery box, and an inner cavity of the battery box is fixedly connected with a storage battery.

[0010] Preferably, the right end of the top of the bottom plate is fixedly connected with a tool box, and an inner cavity of the tool box is fixedly connected with a partition plate.

[0011] Compared with the prior art, the utility model has the advantages that:

[0012] 1、 the utility model discloses a feeding port can add HDPE matrix and various additives to the stirring barrel, then starts the motor, and the output shaft of the motor drives the driving gear to rotate, because the driving gear is connected with the driven gear, the driven gear rotates, and the rotating rod rotates, and the stirring blade on the rotating rod fully stirs the material in the stirring barrel, so that the various components in the HDPE modified material are uniformly mixed, and after the stirring is completed, the operator opens the electromagnetic valve at the discharge port through the PLC controller, so that the mixed material is discharged from the discharge port.

[0013] 2、 the utility model discloses a pump, and water in the water tank can be transported to the rotating nozzle through the pipeline, the rotating nozzle rotates in the groove and sprays water, and the inner wall of the stirring barrel and the stirring blade are cleaned in all directions, residual materials are washed clean, the influence on the next batching is avoided, the liquid level sensor can be used to monitor the liquid level height in the water tank in real time, and the monitored data are transmitted to the display, and the operator can intuitively understand the water level in the water tank through the display, when the water level is lower than the set threshold, the operator can pour water into the water tank through the water inlet, and enough water is ensured in the water tank for cleaning work. BRIEF DESCRIPTION OF DRAWINGS

[0014] Fig. 1 It is a structural schematic view of the utility model;

[0015] Fig. 2 It is a structural schematic view of the stirring barrel;

[0016] Fig. 3 It is a right view of the water tank.

[0017] In the figure: 1, the base plate; 2, PLC controller; 3, display; 4, battery box; 5, water tank; 6, stirring barrel; 7, water inlet; 8, rotating rod; 9, driven gear; 10, driving gear; 11, motor; 12, mounting bracket; 13, tool box; 14, groove; 15, rotating spray head; 16, feed inlet; 17, stirring blade; 18, discharge port; 19, electromagnetic valve; 20, liquid level sensor; 21, pump. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.

[0019] Secondly, "one embodiment" or "embodiment" referred to herein means that a certain feature, structure or property can be included in at least one implementation of the present application. "In one embodiment" appearing in different places in the specification does not mean the same embodiment, nor does it mean an embodiment that is separate or alternative to other embodiments. Embodiment one:

[0020] Please refer to Figs. 1-3 As shown in the figure, the automatic batching device for HDPE modified material comprises a base plate 1, a stirring barrel 6 is fixedly connected to the front end of the top of the base plate 1 through a support, rotating rods 8 are rotatably connected to the left and right ends of the top of the stirring barrel 6 through bearings, the rotating rods 8 extend to the lower part of the inner cavity of the stirring barrel 6, stirring blades 17 are fixedly connected to the outer surface of the rotating rods 8, a driven gear 9 is fixedly connected to the upper part of the outer surface of the rotating rod 8, a mounting bracket 12 is fixedly connected to the middle end of the top of the stirring barrel 6, a motor 11 is fixedly connected to the top of the mounting bracket 12, a driving gear 10 is fixedly connected to the output shaft of the motor 11, the driving gear 10 is meshingly connected with the driven gear 9,

[0021] The technical scheme can add HDPE matrix and various additives into the stirring barrel 6 through the feed inlet 16, then start the motor 11, the output shaft of the motor 11 drives the driving gear 10 to rotate, the driving gear 10 is meshingly connected with the driven gear 9, the driven gear 9 rotates in turn, and the rotating rod 8 rotates in turn, the stirring blades 17 on the rotating rod 8 fully stir the materials in the stirring barrel 6, so that the various components in the HDPE modified material are uniformly mixed, and after the stirring is completed, the operator opens the electromagnetic valve 19 at the discharge port 18 through the PLC controller 2, so that the mixed materials are discharged from the discharge port 18. Embodiment two:

[0022] Based on Embodiment 1, this utility model is as follows: Figs. 1-3 As shown, a groove 14 is provided at the middle of the top of the inner cavity of the mixing tank 6. A rotating nozzle 15 is fixedly connected to the top of the inner cavity of the groove 14. A water tank 5 is fixedly connected to the rear end of the top of the bottom plate 1. A pump 21 is fixedly connected to the lower part of the front of the inner cavity of the water tank 5. The outlet of the pump 21 is connected to the rotating nozzle 15 through a pipe. A discharge port 18 is provided at the middle of the bottom of the mixing tank 6. A solenoid valve 19 is installed in the inner cavity of the discharge port 18. A liquid level sensor 20 is fixedly connected to the top of the inner cavity of the water tank 5. A display 3 is fixedly connected to the left end of the top of the bottom plate 1. The input terminal of the display 3 is electrically connected to the output terminal of the liquid level sensor 20. A PLC controller 2 is fixedly connected to the top left end of the base plate 1. The output terminal of the PLC controller 2 is electrically connected to the input terminals of the motor 11 and the solenoid valve 19. A water inlet 7 is opened on the top of the water tank 5. A feed inlet 16 is opened on the top right end of the mixing tank 6. A battery box 4 is fixedly connected to the top left end of the base plate 1. A storage battery is fixedly connected to the inner cavity of the battery box 4. A toolbox 13 is fixedly connected to the top right end of the base plate 1. A partition is fixedly connected to the inner cavity of the toolbox 13.

[0023] This technical solution uses a pump 21 to transport water from the water tank 5 to a rotating nozzle 15 via a pipeline. The rotating nozzle 15 rotates and sprays water within the groove 14, thoroughly cleaning the inner wall of the mixing tank 6 and the mixing blades 17, rinsing away any residual material to prevent it from affecting the next batch of ingredients. Using a liquid level sensor 20, the liquid level in the water tank 5 can be monitored in real time, and the monitored data is transmitted to a display 3. The operator can intuitively understand the water level in the water tank 5 through the display 3. When the water level is lower than the set threshold, the operator can add water to the water tank 5 through the water inlet 7 to ensure that there is enough water in the water tank 5 for cleaning.

[0024] The working principle of the utility model is: through the feed inlet 16, HDPE base body and various additives can be added into the stirring barrel 6, then the motor 11 is started, the output shaft of the motor 11 drives the driving gear 10 to rotate, the driving gear 10 is connected with the driven gear 9, the driven gear 9 rotates, then the rotating rod 8 rotates, the stirring blade 17 on the rotating rod 8 fully stirs the material in the stirring barrel 6, so that the various components in the HDPE modified material are uniformly mixed, after the stirring is completed, the operator opens the electromagnetic valve 19 at the discharge port 18 through the PLC controller 2, so that the mixed material is discharged from the discharge port 18, through the pump 21, the water in the water tank 5 can be conveyed to the rotating nozzle 15 through the pipeline, the rotating nozzle 15 rotates in the groove 14 to spray water, the inner wall of the stirring barrel 6 and the stirring blade 17 are cleaned in all directions, the residual material is washed clean, the influence on the next batching is avoided, the liquid level sensor 20 can be used to monitor the liquid level height in the water tank 5 in real time, and the monitored data is transmitted to the display 3, the operator can intuitively understand the water level in the water tank 5 through the display 3, when the water level is lower than the set threshold, the operator can add water to the water tank 5 through the water inlet 7, so that enough water is ensured in the water tank 5 for cleaning work.

[0025] Importantly, it should be noted that the constructions and arrangements of the present application shown in the various example embodiments are by way of illustration only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter described in this application. For example, elements shown as integrally formed can be constructed of multiple parts or elements, the position of elements can be reversed or otherwise varied, and the nature or number of elements or positions can be altered or varied. Accordingly, all such variations are intended to be included within the scope of the present application. The order or sequence of any process or method steps can be changed or re-sequenced without departing from the scope of the application. In the claims, any "means plus function" clause is intended to cover the structures described herein as performing the recited functionality, and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes, and omissions can be made in the design, operating conditions, and arrangement of the example embodiments without departing from the scope of the present application. Accordingly, the present application is not limited to the particular embodiments described but extends to the scope of the appended claims.

[0026] Furthermore, in order to provide a concise description of the exemplary embodiments, not all features of an actual implementation can be described (i.e., those not relevant to the presently considered best mode of carrying out the present application, or those not necessary to enable the present application).

[0027] Finally, it should be noted that the above embodiments are merely used to illustrate the technical solutions of the present application, rather than limit the scope of protection of the present application. Although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or equivalently replaced, without departing from the spirit and scope of the technical solutions of the present application.

Claims

1. An automatic dosing device for HDPE modifying materials, comprising a base plate (1), characterized in that: The front end of the top of the bottom plate (1) is fixedly connected with a stirring barrel (6) through a support, the left and right ends of the top of the stirring barrel (6) are rotatably connected with rotating rods (8) through bearings, the rotating rods (8) extend to the lower part of the inner cavity of the stirring barrel (6), the outer surface of the rotating rod (8) is fixedly connected with stirring blades (17), the upper part of the outer surface of the rotating rod (8) is fixedly connected with a driven gear (9), the middle end of the top of the stirring barrel (6) is fixedly connected with a mounting frame (12), the top of the mounting frame (12) is fixedly connected with a motor (11), the output shaft of the motor (11) is fixedly connected with a driving gear (10), and the driving gear (10) is in meshing connection with the driven gear (9).

2. The automatic batching device for HDPE modified material according to claim 1, characterized in that: The middle end of the top of the inner cavity of the stirring barrel (6) is provided with a groove (14), the top of the inner cavity of the groove (14) is fixedly connected with a rotating nozzle (15), the rear end of the top of the bottom plate (1) is fixedly connected with a water tank (5), the lower part of the front of the inner cavity of the water tank (5) is fixedly connected with a pump (21), the water outlet of the pump (21) is connected with the rotating nozzle (15) through a pipeline, the middle end of the bottom of the stirring barrel (6) is provided with a discharge port (18), the inner cavity of the discharge port (18) is provided with an electromagnetic valve (19), and the top of the inner cavity of the water tank (5) is fixedly connected with a liquid level sensor (20).

3. The automatic batching device for HDPE modified material according to claim 1, characterized in that: The left end of the top of the bottom plate (1) is fixedly connected with a display (3), and the input end of the display (3) is electrically connected with the output end of the liquid level sensor (20).

4. The automatic batching device for HDPE modified material according to claim 1, characterized in that: The left end of the top of the bottom plate (1) is fixedly connected with a PLC controller (2), and the output end of the PLC controller (2) is electrically connected with the input end of the motor (11) and the electromagnetic valve (19).

5. The automatic batching device for HDPE modified material according to claim 2, characterized in that: The top of the water tank (5) is provided with a water inlet (7), and the right end of the top of the stirring barrel (6) is provided with a feeding port (16).

6. The automatic batching device for HDPE modified material according to claim 1, characterized in that: The left end of the top of the bottom plate (1) is fixedly connected with a battery box (4), and the inner cavity of the battery box (4) is fixedly connected with a storage battery.

7. The automatic batching device for HDPE modified material according to claim 1, characterized in that: The right end of the top of the bottom plate (1) is fixedly connected with a tool box (13), and the inner cavity of the tool box (13) is fixedly connected with a partition plate.