Filter device welding system
By designing an automatic assembly mechanism, which uses a power motor and hydraulic cylinder to drive the diaphragm and core plate to automatically assemble, the problem of low efficiency in manual assembly in the existing technology is solved, and a highly efficient welding process is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2026-03-27
AI Technical Summary
In existing technologies, the membrane and core plate of the filter device need to be assembled manually, resulting in low welding efficiency and high labor intensity.
Design a welding system for a filter device that includes an assembly mechanism. The system uses a motor and a hydraulic cylinder to drive a moving plate to automatically assemble the membrane and core plate, and a welding device to perform hot melt welding.
It enables automatic assembly of diaphragms and core boards, improving welding efficiency and reducing workload.
Smart Images

Figure CN224044607U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to filter device welding technical field, especially relate to a filter device welding system. BACKGROUND
[0002] The filter plate of general filter press adopts a combination of one diaphragm filter plate and one compartment filter plate, wherein the compartment filter plate is a solid structure, the diaphragm filter plate is composed of a diaphragm and a core plate to form an internal chamber structure, the diaphragm filter plate is composed of two diaphragms and core plates, external medium is introduced into the chamber between the core plate and the diaphragm, so that the diaphragm is inflated to compress the filter chamber composed of the diaphragm filter plate and the compartment filter plate, thereby better separation and improvement of solid content rate, wherein the diaphragm is the main moving part, and repeated movement can cause deformation of the diaphragm and damage.
[0003] The prior art with publication number CN220242435U discloses a novel plastic diaphragm filter plate hot melting welding equipment, which comprises a support frame, a feeding frame is fixedly connected to one side of the support frame, a contraction frame is fixedly connected to one end of the surface of the support frame, top pressing push rods are arranged at the four corners of the back surface of the contraction frame, the top pressing push rods are fixedly connected with top pressing frames at one end, and a limiting frame is fixedly connected to the center of the surface of the support frame.
[0004] When in use, the diaphragm and the core plate of the filter device need to be placed on the surface of the welding device manually, the diaphragm and the core plate cannot be automatically spliced, the welding efficiency is reduced, and there is certain limitation, therefore, it is necessary to design a filter device welding system to solve the above problems.
[0005] The information disclosed in this section of the background art is only intended to increase the understanding of the overall background of the utility model, and should not be regarded as acknowledging or implying in any form that the information constitutes prior art known to those skilled in the art. UTILITY MODEL CONTENT
[0006] The utility model aims at providing a filter device welding system to solve the above problems.
[0007] The above technical purpose of the utility model is realized by the following technical scheme: a filter device welding system, comprising:
[0008] A rack is provided with a splicing mechanism;
[0009] The splicing mechanism comprises a horizontal plate, a diaphragm placing box, a core plate placing box, a moving plate one, a moving plate two, a frame seat and a baffle;
[0010] The transverse plate is fixedly installed on the frame, the diaphragm placing box and the core plate placing box are both fixedly installed on the transverse plate, the moving plate one and the moving plate two are both slidably installed on the diaphragm placing box and the core plate placing box respectively, the moving plate one is provided with a diaphragm storage hole in the top, the moving plate two is provided with a core plate storage hole in the top, the baffle is fixedly installed on the side of the moving plate one, the top of the baffle is in contact with the moving plate two, the transverse plate is provided with a falling hole in the top, and the frame seat is in contact with the transverse plate in the top.
[0011] The further setting of the utility model is that: the split mechanism further includes a power motor, a rotating shaft, a hydraulic cylinder and a welding device main body, the power motor is fixedly installed on the transverse plate, the power motor output end is fixedly connected with the rotating shaft, the rotating shaft is provided with a bidirectional thread, the moving plate one and the moving plate two are both provided with a screw hole, the bidirectional thread is in threaded connection with the screw hole, the hydraulic cylinder and the welding device main body are both fixedly installed on the top of the frame, and the hydraulic cylinder hydraulic rod is fixedly connected with the frame seat.
[0012] The further setting of the utility model is that: the moving plate one bottom is in contact with the transverse plate.
[0013] By adopting the above technical scheme, the transverse plate can block the diaphragm in the diaphragm storage hole.
[0014] The further setting of the utility model is that: the moving plate two is of T type structure, and the moving plate two is provided with a baffle adapting hole.
[0015] The further setting of the utility model is that: the core plate placing box is provided with a moving plate one adapting hole.
[0016] By adopting the above technical scheme, the moving plate one can be moved into the moving plate one adapting hole.
[0017] The further setting of the utility model is that: the width of the moving plate two is greater than the width of the moving plate one.
[0018] By adopting the above technical scheme, the moving plate two is limited.
[0019] The further setting of the utility model is that: the frame seat bottom is in contact with the frame, and the frame seat both sides are both provided with a side hole.
[0020] The further setting of the utility model is that: the rotating shaft is located below the baffle.
[0021] The further setting of the utility model is that: the diaphragm placing box side is provided with a moving hole one, and the moving plate one is slidably installed in the moving hole one.
[0022] By adopting the above technical scheme, the moving plate one can be moved in the horizontal direction.
[0023] The core plate placing box is provided with a moving hole two on the side surface.
[0024] The utility model discloses the beneficial effect is:
[0025] The utility model discloses a split mechanism only needs to start power motor, can make one diaphragm and one core plate move to the middle simultaneously, and the core plate is in the upper diaphragm is below, after aligning with the falling hole, diaphragm and core plate fall into the frame seat in the falling hole place and carry out automatic split in proper order, do not need manual split, so can effectively improve the welding efficiency, reduce the working strength. BRIEF DESCRIPTION OF DRAWINGS
[0026] In order to more clearly illustrate the technical scheme in the embodiment of the utility model, the following will be needed to use the drawing in the embodiment description briefly introduced, obviously, the drawing in the following description only some embodiments of the utility model, for those skilled in the art, under the premise of not paying the creative labor, can also obtain other drawings according to these drawings.
[0027] Figure 1 It is a kind of filter device welding system structural diagram that the utility model proposes.
[0028] Figure 2 It is a kind of filter device welding system sectional structure schematic diagram that the utility model proposes.
[0029] Figure 3 It is Figure 1 A part structure schematic diagram in
[0030] Figure 4 It is Figure 2 B part structure schematic diagram in
[0031] In the drawing, 1, rack;2, horizontal plate;3, diaphragm placing box;4, core plate placing box;5, moving plate one;6, moving plate two;7, diaphragm storage hole;8, falling hole;9, power motor;10, pivot;11, moving plate one adaptation hole;12, hydraulic cylinder;13, frame seat;14, side hole;15, welding device main body;16, baffle. DETAILED DESCRIPTION
[0032] In the description of the utility model, it needs to explain, unless another explicit provision and limitation, term "installation", "link", "connection" should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected, can be mechanical connection, also can be electrical connection, can be direct connection, also can indirectly connect through intermediate medium, can be two element inside communication, for ordinary skilled person in the art, can understand the concrete meaning of above-mentioned term in the utility model through specific circumstances.
[0033] The technical solutions of the utility model will be described clearly and completely in combination with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary skilled person in the art without making creative labor belong to the protection scope of the utility model.
[0034] Referring to Figure 1 , Figure 2 , Figure 3 And Figure 4 , the utility model provides a kind of filter device welding system, comprising:
[0035] Rack 1 is provided with split mechanism on rack 1, it needs to explain, by the split mechanism of being set, can automatically split the diaphragm and core plate on filter device, need not artificial split, so it can effectively improve welding efficiency, reduce work intensity;
[0036] Split mechanism includes horizontal plate 2, diaphragm placing box 3, core plate placing box 4, moving plate one 5, moving plate two 6, frame seat 13 and baffle 16;
[0037] Horizontal plate 2 is fixedly installed on rack 1, diaphragm placing box 3 and core plate placing box 4 are all fixedly installed on horizontal plate 2, it needs to explain, diaphragm placing box 3 and core plate placing box 4 are respectively filled with diaphragm and core plate, diaphragm and placing box 3 four around inner wall contact, core plate and placing box 4 four around inner wall contact;
[0038] Moving plate one 5 and moving plate two 6 are slidably installed on diaphragm placing box 3 and core plate placing box 4 respectively, moving plate one 5 top is provided with diaphragm storage hole 7, and moving plate two 6 top is provided with core plate storage hole, it needs to explain, diaphragm storage hole 7 just stores a diaphragm, and core plate storage hole just stores a core plate;
[0039] Baffle 16 is fixedly installed on the side of moving plate one 5, and the top of baffle 16 contacts with moving plate two 6, it needs to explain, baffle 16 can block the core plate stored in core plate storage hole, to prevent falling;
[0040] The top of the horizontal plate 2 is provided with a falling hole 8, and the top of the frame seat 13 is in contact with the horizontal plate 2.
[0041] Through the above-mentioned splicing mechanism, in the process of moving plate one 5 and moving plate two 6 moving towards each other, the diaphragm storage hole 7 on the moving plate one 5 will drive a diaphragm to move to the falling hole 8, and the core plate storage hole on the moving plate two 6 will drive a core plate to move to the falling hole 8. First, the baffle 16 will block the core plate, then the moving plate one 5 will block the core plate, until the diaphragm storage hole 7 and the core plate storage hole are completely aligned, at this time, they are also completely aligned with the falling hole 8, then the diaphragm and the core plate fall into the frame seat 13 through the falling hole 8 for automatic splicing, without manual splicing.
[0042] Specifically, the splicing mechanism further comprises a power motor 9, a rotating shaft 10, a hydraulic cylinder 12 and a welding device body 15. The power motor 9 is fixedly installed on the horizontal plate 2, and the output end of the power motor 9 is fixedly connected with the rotating shaft 10. The rotating shaft 10 is provided with a bidirectional screw thread. The moving plate one 5 and the moving plate two 6 are both provided with screw holes, and the bidirectional screw thread is threadedly connected with the screw holes. The hydraulic cylinder 12 and the welding device body 15 are both fixedly installed on the top of the rack 1. It should be noted that the welding device body 15 drives the internal heating plate to move downward through the upper hydraulic device, and performs hot melting welding operation on the spliced diaphragm and core plate. The specific structure of the welding device body 15 is prior art, and will not be described here.
[0043] The hydraulic rod of the hydraulic cylinder 12 is fixedly connected with the frame seat 13.
[0044] Through the above-mentioned splicing mechanism, the power motor 9 is started, the power motor 9 drives the rotating shaft 10 to rotate, and through the cooperation of the bidirectional screw thread and the screw hole, the moving plate one 5 and the moving plate two 6 can move towards each other. The hydraulic cylinder 12 is started, the hydraulic cylinder 12 drives the frame seat 13 to move, the frame seat 13 drives the spliced diaphragm and core plate to move to the position of the welding device body 15, and the hot melting welding operation is performed through the welding device body 15.
[0045] Specifically, the bottom of the moving plate one 5 is in contact with the horizontal plate 2. It should be noted that the diaphragm stored in the moving plate one 5 can be limited.
[0046] Specifically, the moving plate two 6 is T-shaped structure, the moving plate two 6 is provided with a baffle fitting hole, the core plate placing box 4 is provided with a moving plate one fitting hole 11, the width of the moving plate two 6 is greater than the width of the moving plate one 5, it should be noted that the baffle 16 can pass through the baffle fitting hole on the moving plate two 6 when moving to the right, so it will not hinder the opposite movement of the moving plate one 5 and the moving plate two 6, the setting of the moving plate one fitting hole 11 can make the moving plate one 5 move into the moving plate one fitting hole 11, and the width of the moving plate two 6 is also greater than the moving plate one fitting hole 11, so it will not affect the transverse movement of the moving plate two 6.
[0047] Specifically, the frame seat 13 is in contact with the rack 1 at the bottom, and the frame seat 13 is provided with a side hole on both sides, it should be noted that the setting of the side hole facilitates the subsequent removal of the filter device after hot melting welding.
[0048] Specifically, the rotating shaft 10 is located below the baffle 16, it should be noted that it will not affect the opposite movement of the moving plate one 5 and the moving plate two 6.
[0049] Specifically, the diaphragm placing box 3 is provided with a moving hole one on the side, the moving plate one 5 is transversely slidably installed in the moving hole one, the core plate placing box 4 is provided with a moving hole two on the side, the moving plate two 6 is transversely slidably installed in the moving hole two, it should be noted that it is convenient for the moving plate one 5 and the moving plate two 6 to move transversely.
[0050] Working principle:
[0051] S1: start the motor 9, the motor 9 drives the rotating shaft 10 to rotate, through the cooperation of the double threads and the screw holes, the moving plate one 5 and the moving plate two 6 can move towards each other, the diaphragm storage hole 7 on the moving plate one 5 will drive a diaphragm to move down to the falling hole 8, the core plate storage hole on the moving plate two 6 will drive a core plate to move down to the falling hole 8, first the baffle 16 will block the core plate, then the moving plate one 5 will block the core plate, until the diaphragm storage hole 7 and the core plate storage hole are completely aligned, at this time, they are also completely aligned with the falling hole 8, then the diaphragm and the core plate fall into the frame seat 13 through the falling hole 8 to automatically splice, without manual splicing, so it can effectively improve the welding efficiency and reduce the working intensity;
[0052] S2: start the hydraulic cylinder 12, the hydraulic cylinder 12 drives the frame seat 13 to move, the frame seat 13 drives the spliced diaphragm and core plate to move to the position of the welding device main body 15, and the welding device main body 15 is used for hot melting welding operation;
[0053] S3: after the hot melt welding is completed, the welded filter device is taken out, the frame seat 13 is returned to the original position, then the moving plate one 5 and the moving plate two 6 are returned to the original position, at this time, an adjacent diaphragm is moved into the diaphragm storage hole 7, an adjacent core plate is moved into the core plate storage hole, and then the next hot melt welding work is carried out.
[0054] The filter device welding system provided by the utility model is described in detail. The principles and implementation manners of the utility model are described by applying specific examples. The above examples are only used to help understand the method and core idea of the utility model. It should be pointed out that, for ordinary skilled persons in the technical field, the utility model can be improved and modified in several ways without departing from the principles of the utility model, and these improvements and modifications also fall within the protection scope of the utility model claims.
Claims
1. A filter device welding system characterized by, Include: Rack (1), the rack (1) is provided with a split mechanism; The split mechanism includes a cross plate (2), a diaphragm placing box (3), a core plate placing box (4), a moving plate one (5), a moving plate two (6), a frame seat (13) and a baffle (16); The cross plate (2) is fixedly installed on the rack (1), the diaphragm placing box (3) and the core plate placing box (4) are both fixedly installed on the cross plate (2), the moving plate one (5) and the moving plate two (6) are respectively slidably installed on the diaphragm placing box (3) and the core plate placing box (4), the moving plate one (5) top is provided with diaphragm storage hole (7), the moving plate two (6) top is provided with core plate storage hole, the baffle (16) is fixedly installed on the side of the moving plate one (5), the baffle (16) top and the moving plate two (6) are in contact, the cross plate (2) top is provided with falling hole (8), the frame seat (13) top and the cross plate (2) are in contact.
2. The filter device welding system of claim 1, wherein, The split mechanism further includes a power motor (9), a rotating shaft (10), a hydraulic cylinder (12) and a welding device body (15), the power motor (9) is fixedly installed on the cross plate (2), the power motor (9) output end and the rotating shaft (10) are fixedly connected, the rotating shaft (10) is provided with a double thread, the moving plate one (5) and the moving plate two (6) are both provided with a screw hole, the double thread and the screw hole are screw connected, the hydraulic cylinder (12) and the welding device body (15) are both fixedly installed on the top of the rack (1), the hydraulic cylinder (12) hydraulic rod and the frame seat (13) are fixedly connected.
3. The filter device welding system of claim 1, wherein, The moving plate one (5) bottom and the cross plate (2) are in contact.
4. The filter device welding system of claim 1, wherein, The moving plate two (6) is a T-shaped structure, and the moving plate two (6) is provided with a baffle fitting hole.
5. The filter device welding system of claim 1, wherein, The core plate placing box (4) is provided with a moving plate one fitting hole (11).
6. The filter device welding system of claim 1, wherein, The width of the moving plate two (6) is greater than the width of the moving plate one (5).
7. The filter device welding system of claim 1, wherein, The frame seat (13) bottom and the rack (1) are in contact, and the frame seat (13) both sides are provided with a side hole.
8. The filter device welding system of claim 2, wherein, The rotating shaft (10) is located below the baffle (16).
9. The filter device welding system of claim 1, wherein, The diaphragm placing box (3) side is provided with a moving hole one, and the moving plate one (5) is slidably installed in the moving hole one.
10. The filter device welding system of claim 1, wherein, The core plate placing box (4) side is provided with a moving hole two, and the moving plate two (6) is slidably installed in the moving hole two.
Citation Information
Patent Citations
Novel plastic diaphragm filter plate sweat soldering equipment
CN220242435U