Catalyst carrier forming device

Abstract

The utility model relates to the technical field of catalyst carrier production, and discloses a catalyst carrier forming device which comprises a machining table, and a supporting frame is fixedly arranged at the top of the machining table. A forming groove is formed in the machining table, and a forming hole plate is fixedly arranged at the top of the forming groove. An upper die is installed on the supporting frame, and a lower die is installed in the forming groove. A feeding frame is slidably mounted on the machining table. The top plane of the forming pore plate is flush with the horizontal table top of the top of the machining table. The feeding frame is in contact sliding fit with the top plane of the forming pore plate; the feeding frame is used for feeding and pushing materials; a collecting box is slidably mounted in the machining table, and a flow channel which is formed in the machining table and inclines downwards is formed between the forming hole plate and the collecting box. A top channel opening of the flow channel is flush with the top plane of the forming pore plate, and a bottom channel opening of the flow channel communicates with the collecting box. According to the utility model, the collision of the formed catalyst carrier can be reduced, the defect of the formed catalyst carrier is reduced, and the yield and the product quality are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the production technical field of catalyst carrier, especially relates to a catalyst carrier forming device. BACKGROUND

[0002] The catalyst carrier is a kind of porous material, is used to load active component, provides larger specific surface area and suitable pore structure for catalyst, to improve the activity, selectivity and stability of catalyst.Catalyst carrier forming method includes extrusion forming, impregnation forming, mould pressing, spray forming and sol-gel forming, and mould pressing specifically includes that the raw material powder of catalyst carrier is mixed uniformly with appropriate binder, then is placed in mould, is pressed under high pressure, makes powder particle tightly packed, forms carrier blank with certain strength and shape.After drying, calcination and other treatments, the final catalyst carrier is obtained.

[0003] The molding device of the alumina catalyst carrier disclosed in the patent No. CN222156786U includes a base, the upper end surface of the base is fixedly connected with a door-shaped frame, the upper end surface of the door-shaped frame is installed with an electric push rod, the output end of the electric push rod extends to the lower side of the door-shaped frame and is fixedly connected with a pressing plate, the lower end surface of the pressing plate is fixedly connected with a plurality of uniformly distributed upper molds, the upper end surface of the base is rotatably connected with a mold seat, a plurality of uniformly distributed through holes are arranged in the interior of the mold seat, a plurality of lower molds are slidably connected in the interiors of the plurality of through holes, the outer walls of the plurality of lower molds are all fixedly connected with limiting rings, and limiting grooves are arranged in the interiors of the plurality of through holes, by slidingly arranging the lower molds in the interior of the mold seat, the lower molds can be pushed down when the upper molds move downward, so that the materials blocked in the through holes are pushed out, and the materials blocked in the last time can be pushed out in the process of alternately operating on both sides of the mold seat.

[0004] Based on the above technical features, the problem is that: when the existing device carries out the mould pressing of the alumina catalyst carrier, the molded catalyst carrier is collected by falling from the through hole of the mold seat, which is easy to cause the molded catalyst carrier to be knocked, so that the molded catalyst carrier is defective, the yield is reduced, and the product quality is poor.

[0005] Therefore, it is necessary to solve the above problems by a catalyst carrier forming device. UTILITY MODEL CONTENTS

[0006] The utility model aims at providing a catalyst carrier forming device to solve the problems in the above background.

[0007] To achieve the above object, the utility model provides the following technical scheme: a catalyst carrier forming device, including the processing platform, the top of processing platform is fixedly arranged support frame, the inside of processing platform is opened the notched upward forming groove, the top notched of forming groove is fixedly arranged horizontal forming orifice plate,

[0008] The movable upper die is installed on the support frame, and the movable lower die is installed in the forming groove;

[0009] The water platform surface on the top of the processing platform is slidably installed with a feeding frame for containing catalyst carrier raw materials, the top plane of the forming orifice plate is flush with the water platform surface on the top of the processing platform, the feeding frame is in contact with the top plane of the forming orifice plate for sliding cooperation, a collecting box is slidably installed in the inside of the processing platform, a flow channel is arranged between the forming orifice plate and the collecting box, and the flow channel is inclined downward in the processing platform,

[0010] Preferably, an electric push rod is fixedly installed on the support frame, the telescopic shaft of the electric push rod is fixedly connected with the feeding frame, and the telescopic shaft of the electric push rod is horizontally directed to the top opening of the flow channel.

[0011] Preferably, a hydraulic cylinder is fixedly installed on the support frame, the telescopic shaft of the hydraulic cylinder is vertically directed downward to the forming orifice plate, a horizontal mounting plate is fixedly arranged at the bottom end of the telescopic shaft of the hydraulic cylinder, and the upper die is fixedly arranged at the bottom of the mounting plate.

[0012] Preferably, a vertical pull rod is fixedly arranged at the top of the lower die, the pull rod penetrates through the forming orifice plate and the mounting plate, the pull rod is in sealing sliding cooperation with the forming orifice plate and the mounting plate, a limiting cap is fixedly arranged at the top end of the pull rod, and the mounting plate is in contact with the limiting cap for abutting transmission cooperation.

[0013] Preferably, a vertical limiting rod is fixedly arranged at the bottom of the lower die, and the bottom end of the limiting rod is in contact with the groove bottom of the forming groove for abutting limiting cooperation.

[0014] Preferably, a vertical reset spring is fixedly arranged at the bottom of the lower die, the top end of the reset spring is fixedly connected with the bottom of the lower die, and the bottom end of the reset spring is fixedly connected with the groove bottom of the forming groove.

[0015] Preferably, a U-shaped material blocking frame is fixedly arranged on the water platform surface on the top of the processing platform, the top opening of the forming orifice plate and the flow channel is located in the material blocking frame, and the feeding frame is located between the two far ends of the material blocking frame and in sliding contact with the two far ends of the material blocking frame.

[0016] Preferably, the inside of the processing table is provided with a clearance slot, and the bottom opening of the flow channel is communicated with the clearance slot; the collecting box is slidingly installed in the clearance slot.

[0017] The technical effects and advantages of the utility model are as follows: the feeding frame can push the formed catalyst carrier into the inclined flow channel, the formed catalyst carrier flows into the collecting box through the flow channel, thereby reducing the collision of the formed catalyst carrier, reducing the defects of the formed catalyst carrier, and improving the yield rate and product quality. BRIEF DESCRIPTION OF DRAWINGS

[0018] Fig. 1 It is a three-dimensional structure schematic view of the utility model;

[0019] Fig. 2 It is an inside schematic view of the forming groove of the utility model;

[0020] Fig. 3 It is a half-sectioned schematic view of the utility model.

[0021] In the drawing: 1, support frame; 2, hydraulic cylinder; 3, electric push rod; 4, feeding frame; 5, forming orifice plate; 6, flow channel; 7, collecting box; 8, material blocking frame; 9, pull rod; 10, mounting plate; 11, return spring; 12, limiting rod; 13, forming groove; 14, upper die; 15, lower die; 16, limiting cap; 17, processing table. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0023] The utility model provides a kind of catalyst carrier forming device as Figs. 1 to 3 As shown in the drawing, it includes processing table 17, and the top of processing table 17 is fixedly provided with support frame 1. The processing table 17 is horizontally arranged, and the support frame 1 is in the shape of U and is inverted to the processing table 17.

[0024] A forming groove 13 with its groove opening upward is formed in the processing table 17, and a horizontal forming orifice plate 5 is fixedly arranged at the top groove opening of the forming groove 13. The forming orifice plate 5 covers the entire groove opening, and the top plane of the forming orifice plate 5 is flush with the water platform surface on the top of the processing table 17.

[0025] In this embodiment, the forming groove 13 is a rectangular groove, and the forming orifice plate 5 is a square plate matching the rectangular groove.

[0026] A horizontal lower mold 15 is slidingly installed in the forming groove 13, and a plurality of limiting rods 12 are fixedly arranged on the bottom of the lower mold 15. The plurality of limiting rods 12 are uniformly arranged on the bottom of the lower mold 15, each limiting rod 12 is arranged in the vertical direction, and the bottom end of each limiting rod 12 is in contact with the groove bottom of the forming groove 13.

[0027] A plurality of reset springs 11 are fixedly arranged on the bottom of the lower mold 15, and each reset spring 11 is arranged in the vertical direction. The top end of each reset spring 11 is fixedly connected with the bottom of the lower mold 15, and the bottom end of each reset spring 11 is fixedly connected with the groove bottom of the forming groove 13. Each reset spring 11 is in a pulled rope state.

[0028] A hydraulic cylinder 2 is fixedly installed on the support frame 1, and the telescopic shaft of the hydraulic cylinder 2 is vertically downward and faces the forming hole plate 5. A horizontal mounting plate 10 is fixedly arranged at the bottom end of the telescopic shaft of the hydraulic cylinder 2, and an upper mold 14 is fixedly arranged on the bottom of the mounting plate 10.

[0029] A plurality of through holes are vertically arranged on the forming hole plate 5, and the cross sections of the plurality of through holes match the cross sections of the formed catalyst carriers. The plurality of through holes are uniformly arranged in a matrix on the forming hole plate 5. A plurality of pressing rods are fixedly arranged on the bottom of the upper mold 14 and the top of the lower mold 15. The plurality of pressing rods on the bottom of the upper mold 14 correspond to the plurality of through holes on the forming hole plate 5 one by one, and each pressing rod matches and slidingly fits with the corresponding through hole. The plurality of pressing rods on the top of the lower mold 15 correspond to the plurality of through holes on the forming hole plate 5 one by one, and each pressing rod matches and slidingly fits with the corresponding through hole. The two pressing rods in each through hole extrude the catalyst carrier raw material.

[0030] Four vertical pull rods 9 are fixedly arranged on the top of the lower mold 15, and the four pull rods 9 correspond to the four corners of the top of the lower mold 15 one by one. Each pull rod 9 penetrates the forming hole plate 5 and the mounting plate 10 upward, and each pull rod 9 sealingly slidingly fits with the forming hole plate 5 and the mounting plate 10. A limiting cap 16 is fixedly arranged at the top end of each pull rod 9, and the mounting plate 10 is in contact with all the limiting caps 16.

[0031] A flow channel 6 and a displacement groove are arranged in the processing table 17. The displacement groove is located on the right side of the forming groove 13, and the groove opening of the displacement groove horizontally faces the right side. A collection box 7 is slidingly installed in the displacement groove. The flow channel 6 is located between the forming groove 13 and the displacement groove, and is an inclined channel with the left side being higher than the right side. The channel opening of the flow channel 6 close to the forming groove 13 is a horizontal opening and is flush with the top plane of the forming hole plate 5, and the channel opening of the flow channel 6 close to the displacement groove is obliquely downward and penetrates into the displacement groove and communicates with the collection box 7.

[0032] The feeding frame 4 is slidably installed on the water platform surface on the top of the processing table 17, the bottom of the feeding frame 4 is in sliding contact with the water platform surface on the top of the processing table 17, and the bottom of the feeding frame 4 is in planar sliding fit with the top of the forming hole plate 5. The feeding frame 4 contains the catalyst carrier raw material.

[0033] The horizontal electric push rod 3 is fixedly installed on the support frame 1 and is located on the left side of the forming groove 13. The telescopic shaft of the electric push rod 3 horizontally approaches the top of the forming groove 13 from the right. The feeding frame 4 is fixedly connected with the telescopic shaft of the electric push rod 3, and the feeding frame 4 is a rectangular frame matched with the forming hole plate 5. The feeding frame 4 is used for pushing the catalyst carrier raw material into the perforations of the forming hole plate 5 and for pushing the formed catalyst carrier into the flow channel 6.

[0034] The U-shaped material blocking frame 8 is fixedly arranged on the water platform surface on the top of the processing table 17, and the top of the forming hole plate 5 and the flow channel 6 are located in the material blocking frame 8. The feeding frame 4 is located between the two far ends of the material blocking frame 8 and is in sliding contact with the two far ends of the material blocking frame 8.

[0035] Working principle: when the device is used for catalyst carrier forming, the raw material for catalyst carrier forming is first loaded into the feeding frame 4. Then the electric push rod 3 is started, the telescopic shaft of the electric push rod 3 is extended and pushes the feeding frame 4 to slide to the right. When the feeding frame 4 slides to the top of the forming hole plate 5, all the perforations on the forming hole plate 5 are filled with raw material. In this process, the inner wall of the perforation and the top end surface of the pressure rod on the lower mold 15 together form a slot upwardly, and the slot is filled with raw material.

[0036] Then the telescopic shaft of the electric push rod 3 is retracted and drives the feeding frame 4 to slide back. In this process, the feeding frame 4 pushes away the excess raw material on the top plane of the forming hole plate 5.

[0037] Then the hydraulic cylinder 2 is started, the telescopic shaft of the hydraulic cylinder 2 is extended downwardly and drives the mounting plate 10 to move downwardly, the mounting plate 10 drives the upper mold 14 to move downwardly, and the upper mold 14 drives the pressure rod at the bottom to be inserted into the perforation of the forming hole plate 5. In this process, the mounting plate 10 slides downwardly along the pull rod 9, and the pressure rod at the bottom of the upper mold 14 and the pressure rod on the top of the lower mold 15 extrude the raw material in the slot to form the catalyst carrier into a block.

[0038] After the extrusion is completed, the telescopic shaft of the hydraulic cylinder 2 is retracted upwards and drives the mounting plate 10 to move upwards, the mounting plate 10 drives the upper die 14 to move upwards, the upper die 14 drives the bottom pressing rod to move out of the perforation of the forming hole plate 5. With the continuous upward movement of the mounting plate 10, the mounting plate 10 gradually contacts and abuts against all the limiting caps 16. Then, the mounting plate 10 drives all the limiting caps 16 to move upwards synchronously, and each limiting cap 16 drives the corresponding pull rod 9 to move upwards. At this time, all the pull rods 9 simultaneously drive the lower die 15 to move upwards, and the lower die 15 stretches all the return springs 11. At the same time, the lower die 15 drives all the pressing rods at the top to push the formed catalyst carrier in the corresponding storage groove upwards. When the top end surface of the pressing rod at the top of the lower die 15 is flush with the top plane of the forming hole plate 5, the hydraulic cylinder 2 is stopped.

[0039] After that, the electric push rod 3 is started again, and the telescopic shaft of the electric push rod 3 drives the feeding frame 4 to slide close to the top opening of the flow channel 6. In this process, the right side frame of the feeding frame 4 gradually contacts and pushes the formed catalyst carrier to move to the top opening of the flow channel 6. The formed catalyst carrier moves to the top opening of the flow channel 6 and flows into the collection box 7 through the flow channel 6.

[0040] Then the telescopic shaft of the electric push rod 3 drives the feeding frame 4 to slide back. After the feeding frame 4 slides back, the hydraulic cylinder 2 is extended downwards again and drives the mounting plate 10 to move downwards. At this time, all the limiting caps 16 are relatively stationary with the mounting plate 10 under the elastic force of the return springs 11. At the same time, the lower die 15 moves downwards and drives the bottom limiting rod 12 to move downwards. When all the limiting rods 12 contact and abut against the groove bottom of the forming groove 13, the lower die 15, all the pull rods 9 and all the limiting caps 16 stop moving. At this time, the hydraulic cylinder 2 is stopped, and the electric push rod 3 is started again.

[0041] After that, the feeding frame 4 pushes the raw material into the perforation of the forming hole plate 5 again.

[0042] Finally, the above operation is repeated for uninterrupted production.

[0043] Finally, it should be noted that the above only describes preferred embodiments of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacements to some technical features, as long as they are within the spirit and principles of the present application. Any modification, equivalent replacement, improvement, etc. made within the scope of the present application shall be included in the protection scope of the present application.

Claims

1. A catalyst carrier forming device, comprising a processing table (17), a support frame (1) is fixedly arranged on the top of the processing table (17); characterized in that: The inside of the processing table (17) is provided with an upwardly open forming groove (13), and the top of the forming groove (13) is fixedly provided with a horizontal forming hole plate (5); A movable upper die (14) is mounted on the support frame (1), and a movable lower die (15) is mounted in the forming groove (13); the forming hole plate (5) is located between the upper die (14) and the lower die (15); A feeding frame (4) for containing catalyst carrier raw materials is slidably mounted on the water platform surface at the top of the processing table (17); the top surface of the forming hole plate (5) is flush with the water platform surface at the top of the processing table (17); the feeding frame (4) is in contact sliding fit with the top surface of the forming hole plate (5). A collecting box (7) is slidably mounted in the inside of the processing table (17), and a flow channel (6) inclined downwardly is arranged between the forming hole plate (5) and the collecting box (7); the top opening of the flow channel (6) is flush with the top surface of the forming hole plate (5), and the bottom opening of the flow channel (6) is communicated with the collecting box (7).

2. A catalyst carrier forming apparatus according to claim 1, wherein: An electric push rod (3) is fixedly mounted on the support frame (1), and the telescopic shaft of the electric push rod (3) is fixedly connected with the feeding frame (4); the telescopic shaft of the electric push rod (3) extends horizontally towards the top opening of the flow channel (6).

3. A catalyst carrier forming apparatus according to claim 1, wherein: A hydraulic cylinder (2) is fixedly mounted on the support frame (1), and the telescopic shaft of the hydraulic cylinder (2) extends vertically downwardly towards the forming hole plate (5); a horizontal mounting plate (10) is fixedly arranged at the bottom end of the telescopic shaft of the hydraulic cylinder (2), and the upper die (14) is fixedly arranged at the bottom of the mounting plate (10).

4. A catalyst carrier forming apparatus according to claim 3, wherein: A vertical pull rod (9) is fixedly arranged at the top of the lower die (15), the pull rod (9) penetrates through the forming hole plate (5) and the mounting plate (10), and the pull rod (9) is in sealing sliding fit with the forming hole plate (5) and the mounting plate (10); a limiting cap (16) is fixedly arranged at the top end of the pull rod (9), and the mounting plate (10) is in contact abutting transmission fit with the limiting cap (16).

5. A catalyst carrier forming apparatus according to claim 4, wherein: A vertical limiting rod (12) is fixedly arranged at the bottom of the lower die (15), and the bottom end of the limiting rod (12) is in contact abutting limiting fit with the groove bottom of the forming groove (13).

6. A catalyst carrier forming apparatus according to claim 4, wherein: A vertical reset spring (11) is fixedly arranged at the bottom of the lower die (15); the top end of the reset spring (11) is fixedly connected with the bottom of the lower die (15), and the bottom end of the reset spring (11) is fixedly connected with the groove bottom of the forming groove (13).

7. The catalyst carrier forming apparatus according to claim 1, wherein: A U-shaped material blocking frame (8) is fixedly arranged on the water platform surface at the top of the processing table (17), and the top openings of the forming hole plate (5) and the flow channel (6) are located in the material blocking frame (8); the feeding frame (4) is located between the two distal ends of the material blocking frame (8) and is in sliding contact with the two distal ends of the material blocking frame (8).

8. The catalyst carrier forming apparatus according to claim 1, wherein: A clearance groove is arranged in the inside of the processing table (17), and the bottom opening of the flow channel (6) is communicated with the clearance groove; the collecting box (7) is slidably mounted in the clearance groove.

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