Binding equipment for annular wire harness
By designing an automatic binding device, which utilizes molds and binding modules to automatically bind ring-shaped wire harnesses, the problems of low efficiency and inconsistent quality of manual binding are solved, thereby improving production efficiency and process quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2026-03-27
AI Technical Summary
In the current production of ring wire harnesses, manual binding is inefficient, results in inconsistent process quality, and requires equipment downtime.
Design a binding device that includes a workbench, a wire pulling module, and a wire binding module. The device uses molds, wire pulling modules, and wire binding modules to automatically bind ring-shaped wire harnesses and employs ultrasonic welding technology to complete the binding process.
It enables automatic binding of ring-shaped wire harnesses, improves the stability of process quality and production efficiency, avoids equipment downtime, and enhances work efficiency.
Smart Images

Figure CN224045552U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to annular wire harness production field, concretely is a kind of annular wire harness's binding equipment. BACKGROUND
[0002] Existing annular wire harness is wound by machine, in order to facilitate wire harness demolding, wire harness is not loose after demolding and is convenient for wire harness to be transferred to next process, in production, current is by artificial binding 2 times to each wire harness after demolding.
[0003] But in production, artificial binding wire harness, there is certain requirement to employee technical level, and process quality is uneven, and when artificial binding, winding equipment must stop running, and efficiency is lower;Therefore, aiming at the above problems, a kind of annular wire harness's binding equipment is presented. UTILITY MODEL CONTENTS
[0004] In order to make up for the deficiency of prior art, solve at least one technical problem presented in background art, the utility model presents a kind of annular wire harness's binding equipment.
[0005] The utility model solves the technical scheme that the utility model discloses a kind of annular wire harness's binding equipment, including workbench, pull wire module, binding wire bundling module, the binding wire bundling module and pull wire module are installed at the top of workbench, the top of workbench is equipped with the die that can fix annular wire harness;The pull wire module can pull binding wire and move;The binding wire bundling module can clamp binding wire, and cooperate pull wire module to bundle binding wire.
[0006] Preferably, the binding wire bundling module includes a machine base, a binding wire nozzle and a binding wire rotating module are installed in the middle of the machine base, the binding wire nozzle is installed in the middle of the binding wire rotating module, a first binding wire clamping module is installed on the side of the binding wire rotating module;The binding wire rotating module can rotate the first binding wire clamping module, a lead screw linear module is installed on the side of the machine base, a second binding wire clamping module is installed on the lead screw linear module through a support, and the second binding wire clamping module is located between the die and the binding wire nozzle.
[0007] Preferably, the pull wire module includes a moving module, a line hooking up-down cylinder is installed on the moving module;The moving module can drive the line hooking up-down cylinder to move along x-axis and y-axis;A support is fixedly connected to the output end of the line hooking up-down cylinder;A rotating cylinder is fixedly connected to the support, an outer hook needle is fixedly connected to the output end of the rotating cylinder, an inner hook needle is slidably connected in the outer hook needle, a longitudinal cylinder is fixedly connected to the side of the support, a connecting seat is installed on the output end of the longitudinal cylinder, and the end of the inner hook needle is installed on the connecting seat.
[0008] Preferably, the first binding clamp module comprises a fixing seat installed on the side of the binding rotating module, a sliding hole is formed in the inside of the fixing seat, a fixing rod is slidably connected in the sliding hole, a spring is installed in the sliding hole, the spring is sleeved on the fixing rod, and the fixing rod is arranged in an L-shaped structure.
[0009] Preferably, the top and bottom of the machine base are respectively provided with a first linear module and a second linear module, the output end of the first linear module is fixedly connected with an ultrasonic upper module, and the output end of the second linear module is provided with an ultrasonic lower module.
[0010] The utility model discloses the beneficial effect lies in:
[0011] 1. The utility model discloses a mould, a line pulling module and a binding bundling module are set up, when using, rely on the module setting, by this, the automatic binding of annular wire harness can be realized, thereby the stability of process quality is improved, and the work load of staff is reduced.
[0012] 2. The utility model discloses a mould, a line pulling module and a binding bundling module are set up, rely on the module setting, by this, the automatic binding of annular wire harness can be realized, and the equipment does not need to stop during the binding process, thereby the working efficiency can be improved. DRAWINGS
[0013] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0014] Fig. 1 It is the structural schematic diagram of the utility model;
[0015] Fig. 2 It is the structure schematic diagram of the binding bundling module and the mould of the utility model;
[0016] Fig. 3 It is the structure schematic diagram of the binding bundling module of the utility model;
[0017] Fig. 4 It is the structure schematic diagram of the first binding clamp module of the utility model;
[0018] Fig. 5 It is the structure schematic diagram of the line pulling module of the utility model;
[0019] Fig. 6 It is the structure schematic diagram of the inner hook needle and the outer hook needle.
[0020] In the figure: 1, workbench; 2, pull line module; 3, binding line bundling module; 4, mold; 21, base; 22, binding line rotating module; 23, binding line nozzle; 24, lead screw linear module; 25, first binding line clamping module; 26, second binding line clamping module; 31, moving module; 32, up and down crochet air cylinder; 33, support; 34, rotating air cylinder; 35, longitudinal air cylinder; 36, connecting seat; 37, outer crochet; 38, inner crochet; 41, fixed seat; 42, sliding hole; 43, fixed rod; 44, spring; 51, first linear module; 52, ultrasonic upper module; 53, second linear module; 54, ultrasonic lower module. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0022] The specific embodiments are given below.
[0023] Please refer to Figs. 1-6 As shown in the figure, a kind of binding equipment of annular wire harness, including workbench 1, pull line module 2, binding line bundling module 3, the binding line bundling module 3 and pull line module 2 are installed on the top of workbench 1, the top of workbench 1 is equipped with the mold 4 capable of fixing annular wire harness;The pull line module 2 can pull binding line to move;The binding line bundling module 3 can clamp binding line, and cooperate with pull line module 2 to bundle binding line;The binding line bundling module 3 includes base 21, the middle part of base 21 is equipped with binding line nozzle 23 and binding line rotating module 22, the binding line nozzle 23 is installed in the middle part of binding line rotating module 22, first binding line clamping module 25 is installed in the side of binding line rotating module 22;The binding line rotating module 22 can make first binding line clamping module 25 rotate, the side of the rack is equipped with lead screw linear module 24, second binding line clamping module 26 is installed on lead screw linear module 24 through support, and second binding line clamping module 26 is located between mold 4 and binding line nozzle 23;
[0024] When using, binding line is delivered from binding line nozzle 23, first binding line clamping module 25 and second binding line clamping module 26 are used for clamping binding line, second binding line clamping module 26 is pneumatic clamp, and binding line rotating module 22 can make first binding line rotating module 22 rotate, so as to drive binding line to rotate specified turns.
[0025] Further, as Figs. 1-4As shown, the pulling module 2 comprises a moving module 31, on which a line hooking up and down cylinder 32 is installed; the moving module 31 can drive the line hooking up and down cylinder 32 to move along the x-axis and the y-axis; the output end of the line hooking up and down cylinder 32 is fixedly connected with a support 33; the support 33 is fixedly connected with a rotary cylinder 34, the output end of the rotary cylinder 34 is fixedly connected with an outer hook needle 37, the inner hook needle 38 is slidably connected in the outer hook needle 37, the side surface of the support 33 is fixedly connected with a longitudinal cylinder 35, the output end of the longitudinal cylinder 35 is provided with a connecting seat 36, and the end of the inner hook needle 38 is installed on the connecting seat 36;
[0026] In use, the moving module 31 is used to drive the support 33 and the outer hook needle 37 and the inner hook needle 38 on the support 33 to move along the x-axis and the y-axis, the line hooking up and down cylinder 32 drives the support 33 to move up and down, the inner hook needle 38 slides in the outer hook needle 37, the end thereof is connected through the connecting seat 36 and the output end of the longitudinal cylinder 35, and the longitudinal cylinder 35 can control the forward exploration and clamping of the inner hook needle 38 in the outer hook needle 37.
[0027] Further, as shown in the figure, Figs. 5-6 The first line clamping module 25 comprises a fixed seat 41, which is installed on the side surface of the line rotating module 22, a sliding hole 42 is formed in the inner portion of the fixed seat 41, a fixed rod 43 is slidably connected in the sliding hole 42, a spring 44 is installed in the sliding hole 42, the spring 44 is sleeved on the fixed rod 43, and the fixed rod 43 is in L-shaped structure. In use, the fixed rod 43 slides in the sliding hole 42 in the inner portion of the fixed seat 41, the line can be clamped between the fixed seat 41 and the fixed rod 43, and the spring 44 pulls the fixed rod 43 to clamp the line.
[0028] Further, as shown in the figure, Figs. 2-3 The top and bottom of the machine base 21 are respectively provided with a first linear module 51 and a second linear module 53, the output end of the first linear module 51 is fixedly connected with an ultrasonic upper module 52, and the output end of the second linear module 53 is provided with an ultrasonic lower module 54; after the binding is completed, the second linear module 53 drives the ultrasonic lower module 54 to rise, the first linear module 51 drives the ultrasonic upper module 52 to descend, then the binding line is clamped, the ultrasonic wave is started, and the two strands of the binding line are fused together and cut off.
[0029] The working principle is that, in the initial state, a workpiece is a ring-shaped wire bundle, and the workpiece is fixed in the mold 4; when the device performs the first binding operation, the worker manually passes the binding wire through the binding wire nozzle 23 and clamps it on the second binding wire clamping module 26, tightens the binding wire, the outer hook needle 37 moves from the non-fixed end of the workpiece to the specified position, then the binding wire nozzle 23 extends to make the binding wire close to the hook of the outer hook needle 37, the outer hook needle 37 is pulled back, moves above the second binding wire clamping module 26 after passing around the workpiece, the inner hook needle 38 extends out from the outer hook needle 37 after moving to the position, the screw moving assembly drives the second binding wire clamping module 26 to ascend until the binding wire is close to the inner hook needle 38, the inner hook needle 38 is retracted and clamps the wire end under the drive of the longitudinal cylinder 35, then the second binding wire clamping module 26 releases the wire end and returns to the original position, the outer hook needle 37 rotates by 180 degrees, the wire hooked by the outer hook needle 37 falls off from the outer hook needle 37 and passes through the wire end, a knot is completed, the outer hook needle 37 is retracted and moves longitudinally, and the binding wire is first pulled to above the opening of the binding wire clamping module, the outer hook needle moves downward to make the binding wire fall into the opening of the first binding wire clamping module 25, the spring 44 and the fixed rod 43 in the first binding wire clamping module 25 clamp the binding wire, the hook needle returns to the initial position, the binding wire rotating module 22 drives the binding wire to rotate by a specified number of turns,
[0030] The ultrasonic wave lower module 54 ascends, the ultrasonic wave upper module 52 descends, the binding wire is clamped, the ultrasonic wave is started, and the two strands of the binding wire are fused together and cut off. One automatic binding cycle is completed.
[0031] In the description of the specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in combination with the embodiment or example are contained in at least one embodiment or example of the utility model. In the specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0032] The basic principle, main features and advantages of the utility model are shown and described above. It should be understood by those skilled in the art that the utility model is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principle of the utility model, and various changes and improvements can be made to the utility model without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed.
Claims
1. A looping device for looping a bundle of wires, characterized in that: Including workbench (1), pull line module (2), the binding line bundling module (3), the binding line bundling module (3) and pull line module (2) are installed on the top of workbench (1), the top of workbench (1) is installed with the mould (4) capable of fixing annular wire bundle; The pull line module (2) can pull the binding line to move; The binding line bundling module (3) can clamp the binding line, and cooperate with the pull line module (2) to bundle the binding line.
2. A device for binding a ring of wires according to claim 1, characterized in that: The binding line bundling module (3) includes a machine base (21), a binding line nozzle (23) and a binding line rotating module (22) are installed in the middle of the machine base (21), the binding line nozzle (23) is installed in the middle of the binding line rotating module (22), a first binding line clamping module (25) is installed on the side of the binding line rotating module (22), the binding line rotating module (22) can rotate the first binding line clamping module (25), a lead screw linear module (24) is installed on the side of the rack, a second binding line clamping module (26) is installed on the lead screw linear module (24) through a support, and the second binding line clamping module (26) is located between the mold (4) and the binding line nozzle (23).
3. A device for binding a ring of wires according to claim 2, characterised in that: The pull line module (2) includes a moving module (31), a line hooking up and down cylinder (32) is installed on the moving module (31), and the moving module (31) can drive the line hooking up and down cylinder (32) to move along the x-axis and the y-axis. The output end of the line hooking up and down cylinder (32) is fixedly connected with a support (33), the support (33) is fixedly connected with a rotating cylinder (34), the output end of the rotating cylinder (34) is fixedly connected with an outer hook needle (37), the inner hook needle (38) is slidably connected in the outer hook needle (37), and the side surface of the support (33) is fixedly connected with a longitudinal cylinder (35). The output end of the longitudinal cylinder (35) is provided with a connecting seat (36), and the end of the inner hook needle (38) is installed on the connecting seat (36).
4. A device for binding a ring of wires according to claim 3, characterised in that: The first binding line clamping module (25) includes a fixed seat (41), the fixed seat (41) is installed on the side of the binding line rotating module (22), a sliding hole (42) is formed in the inner portion of the fixed seat (41), a fixed rod (43) is slidably connected in the sliding hole (42), a spring (44) is installed in the sliding hole (42), the spring (44) is sleeved on the fixed rod (43), and the fixed rod (43) is provided in an L-shaped structure.
5. A device for binding a ring of wires according to claim 4, characterised in that: The top and bottom of the machine base (21) are respectively provided with a first linear module (51) and a second linear module (53), the output end of the first linear module (51) is fixedly connected with an ultrasonic upper module (52), and the output end of the second linear module (53) is provided with an ultrasonic lower module (54).