Material distributor and fermentation system
By designing a temporary storage box, a second conveying mechanism, and a weighing system for the feeder, the problems of environmental pollution and high labor intensity during the manure supply process were solved, achieving automated and precise quantitative feeding, reducing environmental pollution and the burden on operators.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-03-27
AI Technical Summary
In existing technologies, the quantitative supply of feces leads to environmental pollution and high labor intensity for operators, making it difficult to achieve automation and precise control.
A material sorting machine was designed, including a temporary storage box, a second conveying mechanism, a weighing device, and a controller. The weighing device detects changes in the weight of the material, and the controller drives the gate to close the discharge port, thereby achieving automatic quantitative output of materials, reducing environmental pollution and the labor intensity of operators.
It enables automatic quantitative supply of materials, reduces environmental pollution and the labor intensity of operators, and improves the accuracy and automation of material supply.
Smart Images

Figure CN224047268U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to biological reaction equipment especially relates to a distributing machine and fermentation system. BACKGROUND
[0002] At present, with the popularization of industrialized farms, farms will produce a large amount of organic waste such as manure and food residues. How to harmlessly recycle organic waste is a problem to be solved. Chinese patent publication No. CN111842438A discloses a new type of air supply fermentation equipment. After the manure is collected and put into the container, the stirring equipment in the container stirs the manure, the bottom supplies air to meet the requirements of fermentation, and finally forms fermented organic fertilizer at the bottom of the container. The organic fertilizer is outputted outward from the discharge port at the bottom of the container.
[0003] However, in actual use, the manure needs to be quantitatively supplied into the container. The conventional supply mode is to shovel the manure into a liftable transfer box by a forklift, then lift the manure to the top of the container by the transfer box, and then put the manure in the transfer box into the container. On the one hand, the manure accumulated on one side of the fermentation equipment causes the surrounding environment to be easily contaminated, and on the other hand, the manure needs to be added by workers in a timely and quantitative manner, which causes the workers to have a large labor intensity.
[0004] Therefore, how to design a technology that reduces the pollution of the surrounding environment and reduces the labor intensity of the operator is a technical problem to be solved by the utility model. UTILITY MODEL CONTENT
[0005] The technical problem to be solved by the utility model is to provide a distributing machine and fermentation system, which can temporarily store materials and automatically output materials in a quantitative manner, so as to reduce the pollution of the surrounding environment and reduce the labor intensity of the operator.
[0006] The technical scheme provided by the utility model is a distributing machine, which comprises:
[0007] A temporary storage box is formed at the top of the temporary storage box, and an output port is arranged at the bottom of the temporary storage box;
[0008] A second conveying mechanism comprises a second motor, a second conveying pipe, a second spiral body, a door body and a driving part. One end of the second conveying pipe is provided with a second inlet, and the other end of the second conveying pipe is provided with a second discharge port. The door body is arranged at the second discharge port, and the driving part is configured to drive the door body to open and close the second discharge port. The second motor is configured to drive the second spiral body to rotate in the second conveying pipe. The second inlet is connected with the output port;
[0009] A weighing device is configured to weigh the temporary storage box;
[0010] a controller connected with the weighing device and the driving component respectively, the controller being configured to drive the driving component to drive the door body to close the second discharge port according to the weight change value detected by the weighing device reaching a threshold value.
[0011] In an embodiment, the material distribution machine further comprises:
[0012] a support frame, the temporary storage box being arranged on the support frame, and the weighing device being arranged at the bottom of the support frame.
[0013] In an embodiment, one side of the support frame is further provided with an inspection platform.
[0014] In an embodiment, the bottom of the temporary storage box is provided with two oppositely arranged inclined portions, the two inclined portions extending inwardly and downwardly from top to bottom, and the bottom edges of the two inclined portions forming the output port.
[0015] In an embodiment, the second discharge port of the second conveying pipe is provided with a second discharge tube, the second discharge tube being arranged vertically, and one end of the door body being rotatably arranged at the lower tube port of the second discharge tube through a hinge.
[0016] In an embodiment, the driving component is a telescopic mechanism, and the moving part of the telescopic mechanism is hinged at the end of the door body away from the hinge.
[0017] In an embodiment, the lower tube port of the second discharge tube forms an inclined tube port end surface.
[0018] In an embodiment, a sealing ring is arranged on the edge of the lower tube port of the second discharge tube or the circumference of the door body.
[0019] When the door body is in a closed state, the sealing ring is clamped between the door body and the lower tube port of the second discharge tube.
[0020] The application further provides a fermentation system comprising a fermentation device and the above-mentioned material distribution machine, the material distribution machine being configured to supply material to the container of the fermentation device.
[0021] Further, the fermentation system further comprises a second conveying belt.
[0022] The second conveying belt is arranged between the material distribution machine and the fermentation device, one end of the second conveying belt being located below the second discharge port, and the other end of the second conveying belt being located above the container of the fermentation device.
[0023] Compared with the prior art, the advantages and positive effects of the utility model are: through increase the temporary storage box to store the manure and other materials needing fermentation treatment, make the surrounding environment more clean and tidy to reduce the environmental pollution caused by the manure piled in the site, simultaneously, the materials in the temporary storage box are outputted outward through the second conveying mechanism, in the process of the second conveying mechanism outputting the materials outward, the controller calculates the output quantity of the materials according to the weight of the temporary storage box and the materials in the box weighed by the weighing machine, and after outputting the materials of the set weight, the controller controls the driving part to close the second motor and controls the door body to close the second discharge port, on the one hand, it can realize more accurate quantitative feeding without manual operation, on the other hand, after closing the second discharge port through the door body, it can avoid the manure in the temporary storage box from seeping out from the second discharge port due to the too high water content to cause the pollution of the external environment, realize reducing the surrounding environmental pollution and reducing the labor intensity of the operator. BRIEF DESCRIPTION OF DRAWINGS
[0024] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, below will be to the embodiment or the prior art description needed to use the drawing a simple introduction, obviously, the following description in the drawing is some embodiments of the utility model, for those skilled in the art, under the premise of not paying the creative labor intensity, can also obtain other drawings according to these drawings.
[0025] Figure 1 It is the structural schematic diagram of an embodiment of the fermentation system of the utility model;
[0026] Figure 2 It is the structural schematic diagram of another embodiment of the fermentation system of the utility model;
[0027] Figure 3 It is the structural schematic diagram of the fermentation equipment of the utility model;
[0028] Figure 4 It is the assembly drawing of the container and the first conveying mechanism in the fermentation equipment of the utility model;
[0029] Figure 5 It is the structural schematic diagram of the material distributor of the utility model;
[0030] Figure 6 It is the sectional view of the material distributor of the utility model.
[0031] Reference signs:
[0032] 1, fermentation equipment; 11, container; 12, first conveying mechanism; 13, first conveying belt; 14, first baffle; 15, first discharge pipe;
[0033] 111, discharge port; 121, first motor; 122, first conveying pipe; 123, first spiral body;
[0034] 2、storage warehouse;
[0035] 3、distributing machine; 31、temporary storage box; 32、second conveying mechanism; 33、weigher; 34、support frame; 35、inspection platform; 36、second conveying belt; 37、second fence;
[0036] 311、inclined part; 321、second motor; 322、second conveying pipe; 323、second spiral body; 324、door body; 325、driving component; 326、second discharging pipe. DETAILED DESCRIPTION
[0037] To make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of protection of the present application.
[0038] The present application provides a fermentation system, which is configured with a fermentation device to perform organic matter aerobic fermentation on excrement. During the fermentation process, on one hand, excrement needs to be put into the fermentation device to maintain the continuous performance of the fermentation process, and on the other hand, the organic fertilizer prepared by the fermentation at the bottom of the fermentation device will be output from the fermentation device for storage and use.
[0039] In an embodiment of the present application, in order to meet the influence of dust generated by the fermentation device configured in the fermentation system during the output of the organic fertilizer, the fermentation device is improved and designed as follows. Specifically, as shown in Figure 1 、 Figure 2 and Figure 4 , the fermentation device 1 comprises:
[0040] a container 11, which forms a fermentation space inside for material fermentation, and the bottom of the container 11 is provided with a discharge port 111;
[0041] a stirring module, which comprises a main shaft, a plurality of stirring blades and a driving mechanism, the stirring blades are arranged on the main shaft, and the driving mechanism is used to drive the main shaft to rotate; the main shaft is rotatably arranged on the container 11, and the stirring blades are located in the container 11;
[0042] The first conveying mechanism 12 comprises a first motor 121, a first conveying pipe 122 and a first spiral body 123, one end of the first conveying pipe 122 is provided with a first feeding port (not labeled), the other end of the first conveying pipe 122 is provided with a first discharging port (not labeled), the first motor 121 is configured to drive the first spiral body 123 to rotate in the first conveying pipe 122, and the first feeding port is connected with the discharging port 111.
[0043] Specifically, the container 11 of the fermentation equipment 1 is configured to hold the feces to be disposed, the main shaft in the stirring module extends into the container 11, and the stirring blade is driven by the main shaft to stir the feces in the container 11 to perform the aerobic fermentation process. During the fermentation process, after the feces at the bottom of the container 11 are fermented to form the organic fertilizer, the first motor 121 can be started, and under the driving action of the first motor 121, the first spiral body 123 rotates in the first conveying pipe 122 to push the material in the first conveying pipe 122 to move in the direction of the first discharging port, thereby realizing the output of the organic fertilizer prepared at the bottom of the container 11 to the outside of the container 11.
[0044] During the output of the organic fertilizer to the outside of the container 11, since the organic fertilizer is pushed outwards by the first spiral body 123, the output speed of the organic fertilizer is controllable, and a large amount of dust generated by the falling of the organic fertilizer can be avoided, and the amount of dust generated during the output of the organic fertilizer can be effectively inhibited.
[0045] Further, in order to realize the automatic conveying of the output organic fertilizer to the storage area, the fermentation equipment 1 further comprises a first conveying belt 13, one end of the first conveying belt 13 is arranged below the first discharging port.
[0046] Specifically, for the organic fertilizer output from the first conveying mechanism 12, the organic fertilizer will fall on the first conveying belt 13, so as to convey the organic fertilizer to the designated storage area through the first conveying belt 13, realizing the automatic operation.
[0047] For example, the fermentation system further comprises a storage bin 2, and the other end of the first conveying belt 13 extends into the storage bin 2. Specifically, the organic fertilizer output from the fermentation equipment 1 through the first conveying mechanism 12 is automatically conveyed into the storage bin 2 through the first conveying belt 13. Wherein, the first conveying belt 13 is arranged obliquely between the top of the storage bin 2 and the bottom of the first conveying pipe 122.
[0048] Further, in order to reduce the organic fertilizer falling on the first conveying belt 13 from splashing outside, one end of the first conveying belt 13 is further provided with a first baffle 14, the cross section of the first baffle 14 is a U-shaped structure; the first baffle 14 is arranged between the first conveying belt 13 and the first conveying pipe 122; the first baffle 14 is located below the first discharge port, and the opening of the first baffle 14 faces the other end of the first conveying belt 13.
[0049] Specifically, by adding the first baffle 14 at the end of the first conveying belt 13 close to the first discharge port, for the organic fertilizer output by the first conveying mechanism 12 through the first discharge port after falling to the first conveying belt 13, on the one hand, the first baffle 14 can prevent the organic fertilizer falling on the first conveying belt 13 from splashing, ensuring that the organic fertilizer can be reliably conveyed by the first conveying belt 13; on the other hand, the first baffle 14 can make too much organic fertilizer accumulate on the first conveying belt 13, to ensure reliable conveying of the organic fertilizer, and under the action of the first baffle 14, it can further play a role in inhibiting dust overflow.
[0050] Further, the first discharge port of the first conveying pipe 122 is further provided with a first discharge pipe 15, the first discharge pipe 15 is vertically arranged, and the baffle is semi-enclosed outside the first discharge pipe 15.
[0051] Specifically, in order to more effectively reduce dust, the first discharge pipe 15 can be arranged on the first discharge port of the first conveying pipe 122, the first discharge pipe 15 extends downward, and the outlet of the first discharge pipe 15 is close to the first conveying belt 13, so as to more effectively reduce the generation of dust.
[0052] By adding the first conveying mechanism 12 at the bottom of the container 11, the first conveying pipe 122 in the first conveying mechanism 12 is connected with the discharge port 111 at the bottom of the container 11, and the first spiral body 123 arranged in the first conveying pipe 122 can output the organic fertilizer output by the discharge port 111 outward under the driving action of the first motor 121, so that in the process of outputting the organic fertilizer, the prepared organic fertilizer in the container 11 will not directly fall down but be output from the first discharge port of the first conveying pipe 122 by the first spiral body 123, so that the dust generated by the direct falling of the organic fertilizer from the discharge port 111 can be effectively reduced, to reduce the pollution to the surrounding environment.
[0053] In another embodiment of the present application, in order to realize quantitative feeding of feces to the fermentation equipment 1 without manual operation, as shown in Figure 1 、 Figure 5 and Figure 6 , the fermentation system is further provided with a distributor 3.
[0054] The distributing machine 3 comprises:
[0055] a temporary storage box 31, a top of the temporary storage box 31 forms a feeding port (not labeled), a bottom of the temporary storage box 31 is provided with an output port (not labeled);
[0056] a second conveying mechanism 32, the second conveying mechanism 32 comprises a second motor 321, a second conveying pipe 322, a second spiral body 323, a door body 324 and a driving component 325, one end of the second conveying pipe 322 is provided with a second feeding port, the other end of the second conveying pipe 322 is provided with a second discharging port, the door body 324 is arranged at the second discharging port, the driving component 325 is configured to drive the door body 324 to open and close the second discharging port, the second motor 321 is configured to drive the second spiral body 323 to rotate in the second conveying pipe 322; the second feeding port is connected with the output port;
[0057] a weighing device 33, the weighing device 33 is configured to weigh the temporary storage box 31;
[0058] a controller (not shown), the controller is connected with the weighing device 33 and the driving component 325 respectively, the controller is configured to control the driving component 325 to drive the door body 324 to close the second discharging port when a weight change value detected by the weighing device 33 reaches a threshold value.
[0059] Specifically, in use, an operator first feeds the transported excrement into the temporary storage box 31 for storage, and then the excrement in the temporary storage box 31 is output for use according to the use amount of the fermentation equipment 1. The weighing device 33 can weigh the weight of the temporary storage box 31 and the excrement stored in the temporary storage box 31, and then during the process of outputting the excrement in the temporary storage box 31 by the second conveying mechanism 32, the weighing device 33 can simultaneously detect the reduction amount of the excrement in the temporary storage box 31, so as to control the second motor 321 of the second conveying mechanism 32 to stop rotating and control the driving component 325 to drive the door body 324 to close the second discharging port according to the weighing information fed back by the weighing device 33 when a certain amount of excrement in the temporary storage box 31 is output.
[0060] Wherein, the performance entity of the controller can be a conventional controller such as PLC or single-chip microcomputer, and the specific control program of the controller can adopt a conventional control method, which is not limited and described here. Meanwhile, the performance entity of the weighing device 33 can adopt a weighing sensor to meet the requirement of accurate weighing.
[0061] Further, the distributing machine 3 further comprises a support frame 34, the temporary storage box 31 is arranged on the support frame 34, and the weighing device 33 is arranged at the bottom of the support frame 34.
[0062] Specifically, the temporary storage box 31 can be handled by the support frame 34 in the air to meet the requirement of installing the second conveying mechanism 32 at the bottom. Meanwhile, the weigher 33 is arranged at the bottom of the support frame 34 to meet the requirement of the weighing of the weigher 33.
[0063] Further, one side of the support frame 34 is further provided with an inspection platform 35.
[0064] Specifically, the inspection platform 35 is located at one side of the support frame 34, and the operator can stand on the inspection platform 35 to inspect the situation in the temporary storage box 31.
[0065] Further, the bottom of the temporary storage box 31 is provided with two oppositely arranged inclined portions 311, the two inclined portions 311 extend inwardly and downwardly from top to bottom, and the bottom edges of the two inclined portions 311 form the output port.
[0066] Specifically, the bottom of the temporary storage box 31 is funnel-shaped, so that the excrement in the temporary storage box 31 can flow toward the output port at the bottom under the action of gravity, reducing the accumulation of materials in the temporary storage box 31.
[0067] Further, the second discharge port of the second conveying pipe 322 is provided with a second discharge pipe 326, the second discharge pipe 326 is vertically arranged, and one end of the door body 324 is rotatably arranged at the lower pipe port of the second discharge pipe 326 through a hinge.
[0068] Specifically, the second discharge port of the second conveying pipe 322 is provided with the downwardly extending second discharge pipe 326, the door body 324 can be satisfied through the second discharge pipe 326, and the excrement is output through the second discharge pipe 326.
[0069] The driving component 325 is a telescopic mechanism, and the moving part of the telescopic mechanism is hinged to the end of the door body 324 away from the hinge. The telescopic mechanism can be a linear motor or a cylinder.
[0070] In addition, the lower pipe port of the second discharge pipe 326 forms an inclined pipe port end surface. In this way, the contact area between the door body 324 and the lower pipe port of the second discharge pipe 326 can be effectively increased to improve the sealing performance of the door body 324 after closing the second discharge pipe 326. Preferably, a sealing ring (not shown) is arranged on the edge of the lower pipe port of the second discharge pipe 326 or the circumference of the door body 324; when the door body 324 is in the closed state, the sealing ring is clamped between the door body 324 and the lower pipe port of the second discharge pipe 326.
[0071] Further, in order to realize automatic operation, the fermentation system further comprises a second conveying belt 36; the second conveying belt 36 is arranged between the distributing machine 3 and the fermentation equipment 1, one end of the second conveying belt 36 is located below the second discharging port, and the other end of the second conveying belt 36 is located above the container 11 of the fermentation equipment 1.
[0072] Specifically, the excrement output from the second conveying mechanism 32 of the distributing machine 3 will fall onto the second conveying belt 36, and the excrement will be automatically conveyed into the container 11 of the fermentation equipment 1 by the second conveying belt 36. In this way, the distributing machine 3 can realize quantitative output of excrement, and further, the excrement can be automatically put into the container 11 by the second conveying belt 36, so as to realize automatic production.
[0073] Further, in order to reduce the flow of excrement accumulated on the second conveying belt 36 downward, one end of the second conveying belt 36 is further provided with a second baffle 37, the cross section of the second baffle 37 is in a U-shaped structure; the second baffle 37 is arranged between the second conveying belt 36 and the second conveying pipe 322; the second baffle 37 is located below the second discharging port, and the opening of the second baffle 37 faces the other end of the second conveying belt 36.
[0074] Specifically, by adding the second baffle 37 to the end of the second conveying belt 36 close to the second discharging port, after the excrement output by the second conveying mechanism 32 through the second discharging port falls onto the second conveying belt 36, on one hand, the second baffle 37 can prevent the excrement from splashing when falling onto the second conveying belt 36, so as to ensure that the excrement can be reliably conveyed by the second conveying belt 36; on the other hand, the second baffle 37 can make excessive excrement accumulate on the second conveying belt 36, so as to ensure that the excrement can be reliably conveyed.
[0075] In addition, during the feeding process of the distributing machine 3, as shown in Figure 1 , the distributing machine 3 can be placed in a pit, so that the excrement transported by the transport vehicle can be directly poured into the temporary storage box 31 in the distributing machine 3; or, as shown in Figure 2 , for the case that the distributing machine 3 is placed beside the breeding farm, the excrement in the breeding farm can be directly transported and lifted by the forklift and put into the temporary storage box 31. The specific use mode of the distributing machine 3 is not limited here.
[0076] By increasing the temporary storage box 31 to store materials such as manure that need to be fermented, the surrounding environment is cleaner and more tidy to reduce environmental pollution caused by manure piled up in the yard. At the same time, the materials in the temporary storage box 31 are outputted outward by the second conveying mechanism 32. In the process of outputting the materials by the second conveying mechanism 32, the controller calculates the output amount of the materials according to the weight of the temporary storage box 31 and the materials in the box weighed by the weigher 33. After the output of the materials with the set weight, the controller controls the driving part 325 to close the second motor 321 and controls the door body 324 to close the second discharge port. On the one hand, it can realize more accurate quantitative feeding without manual operation. On the other hand, after the second discharge port is closed by the door body 324, the manure in the temporary storage box 31 can be prevented from seeping out of the second discharge port due to high water content, thereby reducing the pollution of the surrounding environment and reducing the labor intensity of the operator.
[0077] In an embodiment, the fermentation system can be configured with the fermentation device 1 of embodiment one and the material distributor 3 of embodiment two to cooperate with the fermentation device 1, which comprises:
[0078] The container 11 forms a fermentation space inside for materials to ferment, and the bottom of the container 11 is provided with a discharge port 111.
[0079] The stirring module comprises a main shaft, a plurality of stirring blades and a driving mechanism. The stirring blades are arranged on the main shaft, and the driving mechanism is used to drive the main shaft to rotate. The main shaft is rotatably arranged on the container 11, and the stirring blades are located in the container 11.
[0080] The first conveying mechanism 12 comprises a first motor 121, a first conveying pipe 122 and a first spiral body 123. One end of the first conveying pipe 122 is provided with a first inlet (not labeled), and the other end of the first conveying pipe 122 is provided with a first discharge port (not labeled). The first motor 121 is configured to drive the first spiral body 123 to rotate in the first conveying pipe 122. The first inlet is connected with the discharge port 111.
[0081] Specifically, the container 11 of the fermentation device 1 is configured to hold the feces to be fermented, the main shaft in the stirring module extends into the container 11, and the stirring blades driven by the main shaft are arranged to stir the feces in the container 11 to perform aerobic fermentation treatment. During the fermentation process, after the feces at the bottom of the container 11 are fermented to form organic fertilizer, the first motor 121 can be started, and under the driving action of the first motor 121, the first screw body 123 rotates in the first conveying pipe 122 to push the material in the first conveying pipe 122 to move in the direction of the first discharge port, thereby realizing the output of the organic fertilizer prepared at the bottom of the container 11 to the outside of the container 11.
[0082] During the process of outputting the organic fertilizer to the outside of the container 11, since the organic fertilizer is pushed outwards by the first screw body 123, the output speed of the organic fertilizer is controllable, and a large amount of dust generated by the falling of a large amount of organic fertilizer can be avoided, and the amount of dust generated during the output of the organic fertilizer can be effectively inhibited.
[0083] Further, in order to realize the automatic conveying of the output organic fertilizer to the storage area, the fermentation device 1 further comprises a first conveying belt 13, one end of the first conveying belt 13 is arranged below the first discharge port.
[0084] Specifically, the organic fertilizer output from the first conveying mechanism 12 will fall on the first conveying belt 13, so as to convey the organic fertilizer to the designated storage area through the first conveying belt 13, realizing automatic operation.
[0085] For example, the fermentation system further comprises a storage bin 2; the other end of the first conveying belt 13 extends into the storage bin 2. Specifically, the organic fertilizer output from the fermentation device 1 through the first conveying mechanism 12 is automatically conveyed into the storage bin 2 through the first conveying belt 13. Wherein, the first conveying belt 13 is arranged between the top of the storage bin 2 and the bottom of the first conveying pipe 122.
[0086] Further, in order to reduce the splashing of the organic fertilizer falling on the first conveying belt 13 to the outside, one end of the first conveying belt 13 is further provided with a first enclosing plate 14, the cross section of the first enclosing plate 14 is a U-shaped structure; the first enclosing plate 14 is arranged between the first conveying belt 13 and the first conveying pipe 122; the first enclosing plate 14 is located below the first discharge port, and the opening of the first enclosing plate 14 faces the other end of the first conveying belt 13.
[0087] Specifically, by adding the first baffle 14 at the end of the first conveying belt 13 close to the first discharge port, after the organic fertilizer output by the first conveying mechanism 12 via the first discharge port falls onto the first conveying belt 13 at the bottom, on one hand, the first baffle 14 can prevent the organic fertilizer falling onto the first conveying belt 13 from splashing, ensuring that the organic fertilizer can be reliably conveyed by the first conveying belt 13; on the other hand, the first baffle 14 can make excessive organic fertilizer accumulate on the first conveying belt 13, ensuring reliable conveying of the organic fertilizer, and under the action of the first baffle 14, the first baffle 14 can further play a role in inhibiting dust overflow.
[0088] Further, the first discharge port of the first conveying pipe 122 is further provided with a first discharge pipe 15, the first discharge pipe 15 is vertically arranged, and the baffle is semi-enclosed outside the first discharge pipe 15.
[0089] Specifically, in order to more effectively reduce dust, the first discharge pipe 15 can be arranged on the first discharge port of the first conveying pipe 122, the first discharge pipe 15 extends downward, and the outlet of the first discharge pipe 15 is close to the first conveying belt 13, so as to more effectively reduce the generation of dust.
[0090] By adding the first conveying mechanism 12 at the bottom of the container 11, the first conveying pipe 122 in the first conveying mechanism 12 is connected with the discharge port 111 at the bottom of the container 11, and the first spiral body 123 arranged in the first conveying pipe 122 can output the organic fertilizer output by the discharge port 111 outward under the driving action of the first motor 121, so that in the process of outputting the organic fertilizer, the prepared organic fertilizer in the container 11 will not directly fall down but be output from the first discharge port of the first conveying pipe 122 by the first spiral body 123, so as to effectively reduce the generation of more dust due to the direct falling of the organic fertilizer from the discharge port 111, thereby reducing the pollution to the surrounding environment.
[0091] In another embodiment of the present application, in order to realize quantitative feeding of feces to the fermentation equipment 1 without manual operation, as shown in Figure 1 、 Figure 5 and Figure 6 , the fermentation system is further provided with a distributing machine 3.
[0092] The distributing machine 3 comprises:
[0093] a temporary storage box 31, a feeding port (not labeled) is formed at the top of the temporary storage box 31, and an output port (not labeled) is arranged at the bottom of the temporary storage box 31;
[0094] A second conveying mechanism 32 comprises a second motor 321, a second conveying pipe 322, a second spiral body 323, a door body 324 and a driving component 325. One end of the second conveying pipe 322 is provided with a second feeding port, and the other end of the second conveying pipe 322 is provided with a second discharging port. The door body 324 is arranged at the second discharging port, and the driving component 325 is configured to drive the door body 324 to open and close the second discharging port. The second motor 321 is configured to drive the second spiral body 323 to rotate in the second conveying pipe 322. The second feeding port is connected with the output port.
[0095] A weighing device 33 is configured to weigh the temporary storage box 31.
[0096] A controller (not shown) is connected with the weighing device 33 and the driving component 325 respectively. The controller is configured to control the driving component 325 to drive the door body 324 to close the second discharging port when the weight change value detected by the weighing device 33 reaches a threshold value.
[0097] Specifically, during use, the operator first puts the transported excrement into the temporary storage box 31 for storage, and the excrement in the temporary storage box 31 is output for use according to the material quantity of the fermentation equipment 1. The weighing device 33 can weigh the temporary storage box 31 and the excrement stored in the temporary storage box 31, and then detect the reduction of the excrement in the temporary storage box 31 during the output of the excrement in the temporary storage box 31 by the second conveying mechanism 32. When a certain amount of excrement in the temporary storage box 31 is output, the controller controls the second motor 321 of the second conveying mechanism 32 to stop rotating according to the weighing information fed back by the weighing device 33, and controls the driving component 325 to drive the door body 324 to close the second discharging port.
[0098] The performance entity of the controller can be a conventional controller such as a PLC or a single-chip microcomputer, and the specific control program of the controller can adopt a conventional control method, which is not limited and described in detail here. Meanwhile, the performance entity of the weighing device 33 can be a weighing sensor to meet the requirement of accurate weighing.
[0099] Further, the distributing machine 3 further comprises a support frame 34, and the temporary storage box 31 is arranged on the support frame 34, and the weighing device 33 is arranged at the bottom of the support frame 34.
[0100] Specifically, the temporary storage box 31 can be handled by the support frame 34 to meet the requirement of installing the second conveying mechanism 32 at the bottom. Meanwhile, the weighing device 33 is arranged at the bottom of the support frame 34 to meet the requirement of weighing by the weighing device 33.
[0101] Further, one side of the support frame 34 is further provided with an inspection platform 35.
[0102] Specifically, the inspection platform 35 is located on one side of the support frame 34, and the operator can stand on the inspection platform 35 to inspect the situation in the temporary storage box 31.
[0103] Further, the bottom of the temporary storage box 31 is provided with two oppositely arranged inclined portions 311, which extend inwardly and downwardly from top to bottom, and the bottom edges of the two inclined portions 311 form the output port.
[0104] Specifically, the bottom of the temporary storage box 31 is funnel-shaped, so that the feces in the temporary storage box 31 can flow towards the output port at the bottom under the action of gravity, reducing the accumulation of materials in the temporary storage box 31.
[0105] Further, the second discharge port of the second conveying pipe 322 is provided with a second discharge pipe 326, the second discharge pipe 326 is vertically arranged, and one end of the door body 324 is rotatably arranged at the lower pipe opening of the second discharge pipe 326 through a hinge.
[0106] Specifically, the second discharge port of the second conveying pipe 322 is provided with a downwardly extending second discharge pipe 326, which can satisfy the door body 324 and discharge feces through the second discharge pipe 326.
[0107] The driving component 325 is a telescopic mechanism, and the moving part of the telescopic mechanism is hinged to the end of the door body 324 away from the hinge. The telescopic mechanism can be a linear motor or a cylinder.
[0108] In addition, the lower pipe opening of the second discharge pipe 326 forms an inclined pipe opening end surface. In this way, the contact area between the door body 324 and the lower pipe opening of the second discharge pipe 326 can be effectively increased to improve the sealing performance of the door body 324 after closing the second discharge pipe 326. Preferably, the lower pipe opening edge of the second discharge pipe 326 or the circumference of the door body 324 is provided with a sealing ring (not shown); when the door body 324 is in a closed state, the sealing ring is clamped between the door body 324 and the lower pipe opening of the second discharge pipe 326.
[0109] Further, in order to realize automatic operation, the fermentation system further comprises a second conveying belt 36; the second conveying belt 36 is arranged between the material distributor 3 and the fermentation equipment 1, one end of the second conveying belt 36 is located below the second discharge port, and the other end of the second conveying belt 36 is located above the container 11 of the fermentation equipment 1.
[0110] Specifically, the excrement output from the second conveying mechanism 32 of the distributing machine 3 will fall onto the second conveying belt 36, and the excrement will be automatically conveyed into the container 11 of the fermentation device 1 by the second conveying belt 36. In this way, the distributing machine 3 can quantitatively output the excrement, and the excrement can be further automatically put into the container 11 by the second conveying belt 36, so as to realize automatic production.
[0111] Further, in order to reduce the flow of excrement accumulated on the second conveying belt 36, one end of the second conveying belt 36 is further provided with a second baffle 37, the cross section of the second baffle 37 is a U-shaped structure; the second baffle 37 is arranged between the second conveying belt 36 and the second conveying pipe 322; the second baffle 37 is located below the second discharge port, and the opening of the second baffle 37 faces the other end of the second conveying belt 36.
[0112] Specifically, by adding the second baffle 37 at the end of the second conveying belt 36 close to the second discharge port, after the excrement output by the second conveying mechanism 32 through the second discharge port falls onto the second conveying belt 36, on the one hand, the second baffle 37 can prevent the excrement from splashing onto the second conveying belt 36, so as to ensure that the excrement can be reliably conveyed by the second conveying belt 36; on the other hand, the second baffle 37 can make too much excrement accumulate on the second conveying belt 36, so as to ensure that the excrement can be reliably conveyed.
[0113] In addition, during the feeding process of the distributing machine 3, as shown in Figure 1 , the distributing machine 3 can be placed in a pit, so that the excrement transported by the transport vehicle can be directly poured into the temporary storage box 31 in the distributing machine 3; or, as shown in Figure 2 , for the case that the distributing machine 3 is placed beside the breeding farm, the excrement in the breeding farm can be directly transported and lifted by the forklift and put into the temporary storage box 31. The specific use mode of the distributing machine 3 is not limited here.
[0114] By increasing the temporary storage box 31 to store the manure and other materials that need to be fermented, the surrounding environment is kept clean and tidy to reduce environmental pollution caused by manure piled up in the yard. At the same time, the materials in the temporary storage box 31 are outputted by the second conveying mechanism 32. During the process of outputting the materials by the second conveying mechanism 32, the controller calculates the output amount of the materials according to the weight of the temporary storage box 31 and the materials in the box weighed by the weigher 33. After the output of the materials with the set weight, the controller controls the driving part 325 to close the second motor 321 and controls the door body 324 to close the second discharge port. On the one hand, it can realize more accurate quantitative feeding without manual operation. On the other hand, after the second discharge port is closed by the door body 324, the manure in the temporary storage box 31 can be prevented from seeping out of the second discharge port due to high water content, so as to reduce the pollution of the surrounding environment and reduce the labor intensity of the operator.
[0115] In the third embodiment, based on the first and second embodiments, the fermentation system in an embodiment provided by the present application can be simultaneously configured with the fermentation equipment 1 in the first embodiment and the material distributor 3 in the second embodiment for cooperation.
[0116] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A distributor characterized by, It comprises: a temporary storage box, the top of which forms a feeding port, and the bottom of which is provided with an output port; a second conveying mechanism, which comprises a second motor, a second conveying pipe, a second spiral body, a door body and a driving component, one end of the second conveying pipe is provided with a second feeding port, the other end of the second conveying pipe is provided with a second discharging port, the door body is arranged at the second discharging port, the driving component is configured to drive the door body to open and close the second discharging port, and the second motor is configured to drive the second spiral body to rotate in the second conveying pipe; the second feeding port is connected with the output port; a weighing device configured to weigh the temporary storage box; a controller connected with the weighing device and the driving component respectively, and configured to control the driving component to drive the door body to close the second discharging port when the weight change value detected by the weighing device reaches a threshold value.
2. The distributing machine according to claim 1, characterized in that, It further comprises: a support frame, the temporary storage box is arranged on the support frame, and the weighing device is arranged at the bottom of the support frame.
3. The distributing machine according to claim 2, characterized in that, One side of the support frame is further provided with an inspection platform.
4. The distributing machine of claim 1, wherein The bottom of the temporary storage box is provided with two oppositely arranged inclined portions, which extend inwardly and downwardly from top to bottom, and the output port is formed between the bottom edges of the two inclined portions.
5. A distributing machine according to any one of claims 1-4, characterized in that A second discharging pipe is arranged on the second discharging port of the second conveying pipe, the second discharging pipe is arranged vertically, and one end of the door body is rotatably arranged at the lower pipe port of the second discharging pipe through a hinge.
6. The distributing machine of claim 5, wherein, The driving component is a telescopic mechanism, and the moving part of the telescopic mechanism is hinged to the end of the door body away from the hinge.
7. The distributing machine of claim 5, wherein, The lower pipe port of the second discharging pipe forms an inclined pipe port end surface.
8. The distributing machine of claim 5, wherein, A sealing ring is arranged on the edge of the lower pipe port of the second discharging pipe or the circumference of the door body. When the door body is in a closed state, the sealing ring is clamped between the door body and the lower pipe port of the second discharging pipe.
9. A fermentation system comprising a fermentation apparatus, characterized in that It further comprises: the material distribution machine according to any one of claims 1-8; the material distribution machine is configured to supply material to the container of the fermentation equipment.
10. The fermentation system of claim 9, wherein, It further comprises a second conveying belt; the second conveying belt is arranged between the material distribution machine and the fermentation equipment, one end of the second conveying belt is located below the second discharging port, and the other end of the second conveying belt is located above the container of the fermentation equipment.
Citation Information
Patent Citations
Novel air-supply fermentation equipment
CN111842438A