Fine sorting device for plush-free production

Abstract

The utility model relates to the related technical field of textile machinery, in particular to a fine sorting device for non-plush production, which comprises a support frame, a screening base, a dust removal mechanism, an airflow sorting system, a static electricity removal system, a feeding mechanism and a control console, an airflow sorting system is arranged on one side of the surface of the supporting frame, a static electricity removing system is arranged on one side of the surface of the supporting frame, a feeding mechanism is arranged on one side of the surface of the supporting frame, and a control table is installed on one side of the surface of the supporting frame. According to the fine sorting device for plush-free production, through the combination of vibration screening and airflow sorting, accurate distinguishing of key indexes such as fineness, length and strength of plush-free fibers is achieved, and stable conveying and efficient treatment of plush-free raw materials are ensured through the design of an automatic control system and a wear-resistant and anti-static conveying belt.

Description

TECHNICAL FIELD

[0001] The utility model relates to the related technical field of textile machinery especially uses fine sorting device for no plush production. BACKGROUND

[0002] In the field of no plush production, with the continuous improvement of the quality requirements of raw materials in the textile industry, the importance of fine sorting device is increasingly prominent. The traditional no plush sorting method often has many limitations. From the sorting accuracy, early simple manual selection or simple mechanical screening is often used. Manual selection is extremely low in efficiency, and workers are prone to fatigue after long-time repetitive work, leading to inconsistent sorting standards, and high-quality fibers and low-quality fibers are easily confused, which cannot meet the production demand of large scale and high standard. Simple mechanical screening equipment is relatively rough in structure design, and can only remove large particle impurities and perform simple length grading, and it is difficult to accurately distinguish the key indicators such as fineness, strength and length uniformity of fibers, so there is an urgent need for a fine sorting device for no plush production.

[0003] However, the existing fine sorting device for no plush production has significant deficiencies in precision during use, and it is difficult to accurately distinguish the key indicators such as fineness, length and strength of fibers, resulting in uneven quality of sorted fibers. In terms of efficiency, the processing capacity of traditional devices is limited, and it cannot meet the demand of large-scale production. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a fine sorting device for no plush production to solve the problem that the existing fine sorting device for no plush production has significant deficiencies in precision during use, and it is difficult to accurately distinguish the key indicators such as fineness, length and strength of fibers, resulting in uneven quality of sorted fibers. In terms of efficiency, the processing capacity of traditional devices is limited, and it cannot meet the demand of large-scale production.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: a fine sorting device for no plush production, comprising a support frame, a screening base, a dust removal mechanism, an airflow sorting system, an electrostatic removal system, a feeding mechanism and a control console, the surface of the support frame is provided with a screening base, the inside of the screening base is provided with a vibration motor, one end of the vibration motor is connected with a screening frame, the inside of the screening frame is provided with a screening net, the surface of the screening frame is provided with a discharge nozzle, the top of the screening frame is provided with a feeding hopper, the surface of the support frame is provided with a dust removal mechanism, the surface of the support frame is provided with an airflow sorting system, the surface of the support frame is provided with an electrostatic removal system, the surface of the support frame is provided with a feeding mechanism, and the surface of the support frame is provided with a control console.

[0006] Preferably, the dust removal mechanism comprises a dust collector, a dust collection box, a filter screen, a dust suction pipeline and a dust suction cover, the dust collector is installed on one side of the surface of the support frame, the dust collection box is installed on one side of the surface of the support frame, the filter screen is installed in the dust collection box, one end of the dust collection box is connected with the dust suction pipeline, and the other end of the dust suction pipeline is connected with the dust suction cover.

[0007] Preferably, the filter screen is a multi-layer filter screen, the dust suction pipeline is provided with smooth inner walls, and the dust suction cover is arranged near the feeding hopper.

[0008] Preferably, the air flow sorting system comprises an air flow generator, a first collection box, an air flow pipeline, a flow distribution cavity, a collection hopper and a second collection box, the air flow generator is installed on one side of the surface of the support frame, the first collection box is installed on one side of the surface of the support frame, one end of the air flow generator is connected with the air flow pipeline, the other end of the air flow pipeline is connected with the flow distribution cavity, the collection hopper is installed at the bottom of the flow distribution cavity, the second collection box is installed on the side of the flow distribution cavity, the first collection box is arranged below the collection hopper, and one end of the flow distribution cavity is connected with the discharge nozzle in alignment.

[0009] Preferably, the static electricity removal system comprises an ion generator and a transmission pipeline, the ion generator is installed on one side of the surface of the support frame, and one end of the ion generator is connected with the transmission pipeline.

[0010] Preferably, the feeding mechanism comprises a feeding frame, a driving motor and a conveying belt, the feeding frame is fixedly connected on one side of the surface of the support frame, the driving motor is installed on one side of the surface of the feeding frame, and the conveying belt is installed in the feeding frame.

[0011] Preferably, the control console is electrically connected with the vibration motor, the dust collector, the air flow generator, the ion generator and the driving motor.

[0012] Compared with the prior art, the fine sorting device for producing no-plush has the advantages that: the vibration screening and air flow sorting are combined to realize accurate differentiation of key indexes such as the fineness, length and strength of no-plush fibers, the automatic control system and the wear-resistant and anti-static conveying belt are designed to ensure stable conveying and efficient processing of no-plush raw materials, the vibration screen and air flow sorting parameters are adjusted to adapt to no-plush raw materials of different varieties, origins or characteristics, the soft fiber processing mechanism and the static electricity elimination system avoid damaging the fibers and improve the quality of no-plush products. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a side view of the appearance structure of the utility model;

[0014] Figure 2 It is dust removal mechanism structure schematic view of the utility model;

[0015] Figure 3 It is airflow sorting system structure schematic view of the utility model;

[0016] Figure 4 It is screen frame and screen mesh mutual cooperation structure schematic view of the utility model

[0017] Figure 5 It is feeding mechanism structure schematic view of the utility model.

[0018] In the drawing: 1, support frame;2, screen base;3, vibration motor;4, screen frame;5, screen mesh;6, discharge nozzle;7, feed hopper;8, dust removal mechanism;801, dust collector;802, dust collection box;803, filter screen;804, dust suction pipeline;805, dust suction cover;9, airflow sorting system;901, airflow generator;902, first collection box;903, airflow pipeline;904, shunt cavity;905, collection hopper;906, second collection box;10, static electricity removal system;1001, ion generator;1002, transmission pipeline;11, feeding mechanism;1101, feeding frame;1102, drive motor;1103, conveying belt;12, control console. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0020] Please refer to Figures 1-5 The utility model provides a technical scheme: for no plush production with fine sorting device, including support frame 1, screen base 2, dust removal mechanism 8, airflow sorting system 9, static electricity removal system 10, feeding mechanism 11 and control console 12, the surface one side of support frame 1 is provided with screen base 2, the inside mounting of screen base 2 has vibration motor 3, and one end of vibration motor 3 is connected with screen frame 4, and the inside installation of screen frame 4 has screen mesh 5, and the surface one side of screen frame 4 is installed with discharge nozzle 6, and the top of screen frame 4 is installed with feed hopper 7, and the surface one side of support frame 1 is provided with dust removal mechanism 8, and the surface one side of support frame 1 is provided with airflow sorting system 9, and the surface one side of support frame 1 is provided with static electricity removal system 10, and the surface one side of support frame 1 is provided with feeding mechanism 11, and the surface one side of support frame 1 is installed with control console 12.

[0021] Further, the dust removal mechanism 8 comprises a dust collector 801, a dust collection box 802, a filter screen 803, a dust suction pipeline 804 and a dust suction cover 805, the dust collector 801 is installed on one side of the surface of the support frame 1, the dust collection box 802 is installed on one side of the surface of the support frame 1, the filter screen 803 is installed in the dust collection box 802, one end of the dust collection box 802 is connected with the dust suction pipeline 804, and the other end of the dust suction pipeline 804 is connected with the dust suction cover 805. Through the arrangement of the dust collector 801, the dust collection box 802, the filter screen 803, the dust suction pipeline 804 and the dust suction cover 805, in use, the dust collector 801 is opened, at this time, the dust collector 801 performs dust suction treatment on the dust and impurities at the feeding hopper 7 through the dust suction pipeline 804 and the dust suction cover 805. Since the dust is transported into the inside of the dust collection box 802 through the dust suction pipeline 804, and the filter screen 803 is installed in the inside of the dust collection box 802 and is a multi-layer filter screen design, the air entering the inside of the dust collection box 802 can be filtered.

[0022] Further, the filter screen 803 is a multi-layer filter screen design, the dust suction pipeline 804 adopts a smooth inner wall design, and the dust suction cover 805 is located near the feeding hopper 7. Through the arrangement of the filter screen 803, the dust suction pipeline 804 and the dust suction cover 805, the dust suction cover 805 is located near the feeding port, effectively covers the feeding area, timely captures the dust and impurities generated in the feeding process, the dust suction pipeline 804 adopts a smooth inner wall design, reduces the wind resistance, ensures the smooth transmission of the dust, and the multi-layer filter screen design can perform graded filtration on dust of different particle sizes, effectively improving the dust removal effect.

[0023] Further, the airflow separation system 9 comprises an airflow generator 901, a first collection box 902, an airflow pipeline 903, a flow separation cavity 904, a collection hopper 905 and a second collection box 906, the airflow generator 901 is installed on one side of the surface of the support frame 1, the first collection box 902 is installed on one side of the surface of the support frame 1, one end of the airflow generator 901 is connected with the airflow pipeline 903, the other end of the airflow pipeline 903 is connected with the flow separation cavity 904, the collection hopper 905 is installed at the bottom of the flow separation cavity 904, and the second collection box 906 is installed on the side of the flow separation cavity 904. The first collection box 902 is arranged below the collection hopper 905, and one end of the flow separation cavity 904 is connected with the discharge nozzle 6 in alignment. Through the arrangement of the airflow generator 901, the first collection box 902, the airflow pipeline 903, the flow separation cavity 904, the collection hopper 905 and the second collection box 906, in use, the airflow generator 901 generates a high-speed and stable airflow, so that the non-plush fibers are in a suspended state in the flow separation cavity 904. According to the lightness and floating characteristics of the fibers, the light and thin fibers enter the second collection box 906 under the action of the airflow, and the heavy and long fibers remain in the collection hopper 905 and enter the inside of the first collection box 902, so as to realize fine separation according to the weight and fiber characteristics.

[0024] Further, in addition to the static system 10 comprising an ion generator 1001 and a transmission pipe 1002, the surface side of the support frame 1 is provided with the ion generator 1001, one end of the ion generator 1001 is connected with the transmission pipe 1002, one end of the transmission pipe 1002 is arranged in the interior of the discharge nozzle 6, through the arrangement of the ion generator 1001 and the transmission pipe 1002, in use, the ion generator 1001 emits a large number of positive and negative ions through the transmission pipe 1002 to neutralize the static charge generated by the no-pill fiber in the sorting process, effectively reducing the fiber adsorption and agglomeration phenomenon caused by static electricity.

[0025] Further, the feeding mechanism 11 comprises a feeding frame 1101, a driving motor 1102 and a conveying belt 1103, the surface side of the support frame 1 is fixedly connected with the feeding frame 1101, the surface side of the feeding frame 1101 is provided with the driving motor 1102, the interior of the feeding frame 1101 is provided with the conveying belt 1103, the conveying belt 1103 is made of wear-resistant and anti-static rubber material, through the arrangement of the feeding frame 1101, the driving motor 1102 and the conveying belt 1103, in use, the driving motor 1102 drives the conveying belt 1103 to move, and since the conveying belt 1103 is made of wear-resistant and anti-static rubber material, the stability and integrity of the no-pill fiber during the conveying process can be ensured.

[0026] Further, the control console 12 is electrically connected with the vibration motor 3, the dust collector 801, the airflow generator 901, the ion generator 1001 and the driving motor 1102, through the arrangement of the control console 12, in use, the control console 12 can control the vibration motor 3, the dust collector 801, the airflow generator 901, the ion generator 1001 and the driving motor 1102.

[0027] Working principle: first, set the initial parameters such as feeding speed, vibration screen frequency, airflow intensity, etc. through the control console 12, start the dust removal mechanism 8 and the static electricity removal system 10, observe whether the running state is normal, place the no-pill fiber raw material slowly on the conveying belt 1103 so that the conveying belt 1103 transports the no-pill fiber raw material to the feeding hopper 7, then screen the no-pill fiber raw material through the screening net 5 in the interior of the screening frame 4, then pass through the discharge nozzle 6 into the interior of the flow distribution cavity 904, the airflow generator 901 generates a high-speed stable airflow, so that the no-pill fiber is in a suspended state in the flow distribution cavity 904, according to the lightness and floating characteristics of the fiber, the light and fine fiber enters the second collecting box 906 under the action of the airflow, and the heavy and long fiber remains in the collecting hopper 905 and enters the interior of the first collecting box 902, thereby realizing fine sorting according to the weight and fiber characteristics, the dust removal mechanism 8 continuously works to suck away the generated dust and impurities, and the static electricity removal system 10 also works to prevent the fiber from being adsorbed and agglomerated due to static electricity.

[0028] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fine sorting device for down production, comprising a support frame (1), a screening base (2), a dust removal mechanism (8), an air flow sorting system (9), an electrostatic removal system (10), a feeding mechanism (11) and a control console (12), characterized in that: The surface side of the support frame (1) is provided with a screening base (2), the inside of the screening base (2) is provided with a vibration motor (3), one end of the vibration motor (3) is connected with a screening frame (4), the inside of the screening frame (4) is provided with a screening net (5), the surface side of the screening frame (4) is provided with a discharge nozzle (6), the top of the screening frame (4) is provided with a feeding hopper (7), the surface side of the support frame (1) is provided with a dust removal mechanism (8), the surface side of the support frame (1) is provided with an airflow sorting system (9), the surface side of the support frame (1) is provided with an electrostatic removal system (10), the surface side of the support frame (1) is provided with a feeding mechanism (11), and the surface side of the support frame (1) is provided with a control console (12).

2. The fine sorting device for non-fleece production according to claim 1, characterized in that: The dust removal mechanism (8) comprises a dust remover (801), a dust collection box (802), a filter screen (803), a dust suction pipeline (804) and a dust suction cover (805), the surface side of the support frame (1) is provided with the dust remover (801), the surface side of the support frame (1) is provided with the dust collection box (802), the inside of the dust collection box (802) is provided with the filter screen (803), one end of the dust collection box (802) is connected with the dust suction pipeline (804), and the other end of the dust suction pipeline (804) is connected with the dust suction cover (805).

3. The fine sorting device for use in non-plush production according to claim 2, characterized in that: The filter screen (803) is a multi-layer filter screen, the dust suction pipeline (804) has a smooth inner wall, and the dust suction cover (805) is located near the feeding hopper (7).

4. The fine sorting device for non-fleece production according to claim 1, characterized in that: The airflow sorting system (9) comprises an airflow generator (901), a first collection box (902), an airflow pipeline (903), a shunt cavity (904), a collection hopper (905) and a second collection box (906), the surface side of the support frame (1) is provided with the airflow generator (901), the surface side of the support frame (1) is provided with the first collection box (902), one end of the airflow generator (901) is connected with the airflow pipeline (903), the other end of the airflow pipeline (903) is connected with the shunt cavity (904), the bottom of the shunt cavity (904) is provided with the collection hopper (905), the side of the shunt cavity (904) is provided with the second collection box (906), the first collection box (902) is arranged below the collection hopper (905), and one end of the shunt cavity (904) is connected with the discharge nozzle (6) in alignment.

5. The fine sorting device for non-fleece production according to claim 1, characterized in that: The electrostatic removal system (10) comprises an ion generator (1001) and a transmission pipeline (1002), the surface side of the support frame (1) is provided with the ion generator (1001), one end of the ion generator (1001) is connected with the transmission pipeline (1002), and one end of the transmission pipeline (1002) is arranged in the inside of the discharge nozzle (6).

6. The fine sorting device for non-fleece production according to claim 1, characterized in that: The feeding mechanism (11) includes a feeding frame (1101), a driving motor (1102) and a conveying belt (1103), the surface side of the support frame (1) is fixedly connected with the feeding frame (1101), the surface side of the feeding frame (1101) is provided with the driving motor (1102), and the inside of the feeding frame (1101) is provided with the conveying belt (1103); the conveying belt (1103) is made of wear-resistant and anti-static rubber material.

7. The fine sorting device for non-fleece production according to claim 1, characterized in that: The control console (12) is electrically connected with the vibration motor (3), the dust remover (801), the airflow generator (901), the ion generator (1001) and the driving motor (1102).

Images