Automatic separation equipment for cotton processing sundries
By designing a four-set drive roller and mesh belt structure, combined with a fan and magnetic block device, multiple impurity removals of cotton are achieved, solving the problem of single-stage impurity removal in existing technologies and improving the practicality and convenience of cotton impurity separation equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-03-27
AI Technical Summary
In existing technologies, a set of fans can only remove impurities from cotton in a single pass, making it difficult to achieve multiple impurity removals and reducing the practicality of cotton impurity separation equipment.
An automatic impurity separation device for cotton processing was designed. It adopts a four-set drive roller and mesh belt structure, combined with a fan, carding structure and magnetic block device, to achieve multiple impurity removal and convenient impurity treatment.
By utilizing the negative pressure of the blower and the carding operation, multiple impurity removal processes are achieved in the cotton, improving the impurity removal effect, the convenience of the equipment, and reducing costs.
Smart Images

Figure CN224047605U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to cotton impurity removal technical field, more specifically, especially relate to a cotton processing impurity automatic separation equipment. BACKGROUND
[0002] Impurities such as stems and leaves inside cotton need to be removed in cotton processing;The core purpose of impurity removal in cotton processing is to improve the quality and purity of cotton and reduce the impact of impurities on subsequent processing process;The existence of impurities will reduce the strength and elasticity of cotton, increase the processing difficulty, and also affect the quality of the final product.
[0003] Currently, cotton needs to be carded before processing to separate cotton bundle fibers into single fiber state;Then the impurities in the fluffy cotton are blown off by the fan;But currently a group of fans only use wind power to remove impurities from cotton once, which is not convenient for using a group of fans to remove impurities from cotton multiple times;To remove impurities from cotton multiple times, multiple groups of fans are needed;Thus the practicality of the cotton impurity separation equipment is reduced. INVENTION CONTENTS
[0004] To solve the above technical problems, the utility model provides a cotton processing impurity automatic separation equipment to solve the problem that a group of fans only use wind power to remove impurities from cotton once in the above background technology, which is not convenient for using a group of fans to remove impurities from cotton multiple times.
[0005] The utility model discloses a cotton processing impurity automatic separation equipment, which is achieved by the following specific technical means:
[0006] A cotton processing impurity automatic separation equipment, comprising a support box body;The support box body is internally rotatably provided with a driving roller, and the driving roller is symmetrically provided with four groups, and a mesh belt is installed between the four groups of driving rollers;One group of driving rollers is fixedly arranged on the shaft end of a motor device, and the motor device is fixedly arranged on the outside of the support box body;The support box body is internally fixedly provided with a collecting box, and the collecting box is fixedly provided with a gas tank A at the bottom;A fan is fixedly arranged inside the bottom side of the collecting box, and a filter screen is arranged on the top inside of the fan, and auxiliary grooves are formed on both sides of the collecting box;Gas pipes are fixedly arranged on both sides of the gas tank A, and the gas pipes are symmetrically provided with two groups;
[0007] The collecting box is fixedly provided with a plugging assembly on both sides, and a carding structure is fixedly arranged on the top of the support box body, and an adapter is fixedly arranged between the carding structure and the top of the support box body.
[0008] Further, the collecting box is fixedly provided with a fixed cylinder on both sides, and the fixed cylinder is located outside the auxiliary groove;The fixed cylinder is internally fixedly provided with a magnetic block, and the magnetic block and the fixed cylinder are symmetrically provided with four groups.
[0009] Further, the plugging assembly comprises a plugging plate and a metal column; the plugging plate is movably arranged on both sides of the collecting box and is located outside the auxiliary groove, and a handle is fixedly arranged outside the plugging plate; and the metal column is fixedly arranged on the top and bottom of the plugging plate and is slidably arranged in the fixed cylinder and is attracted to the magnetic block.
[0010] Further, the carding structure comprises a supporting column, a carding frame, a feeding frame, a licker-in and a connecting gear; the supporting column is fixedly arranged on the top of the supporting box body and is symmetrically arranged in four groups; the carding frame is fixedly arranged between the tops of the four groups of supporting columns; the feeding frame is fixedly arranged on the top of the carding frame; the licker-in is rotatably arranged in the carding frame and is arranged in two groups; one group of the licker-in is fixedly arranged on the shaft end of the motor device, and the motor device is fixedly arranged outside the carding frame; the connecting gears are arranged in two groups, and the two groups of connecting gears are fixedly arranged on the top ends of the two groups of licker-ins and are engaged with each other.
[0011] Further, the licker-in is arranged in an array outside the licker-in, and the licker-ins outside the two groups of licker-ins are staggered with each other.
[0012] Further, the connecting mechanism comprises a connecting frame, a filter plate and a carding needle; the connecting frame is fixedly arranged between the bottom of the carding frame and the top of the supporting box body; the filter plate is fixedly arranged inside both sides of the connecting frame; the carding needle is fixedly arranged on both sides of the top of the connecting frame and is arranged in a straight line, and the carding needle and the licker-in outside the licker-in are arranged in a staggered manner.
[0013] Further, the connecting mechanism further comprises a gas tank B and an auxiliary box; the gas tank B is fixedly arranged on one side of the connecting frame, is fixedly connected with the gas conveying pipe and is communicated with the gas tank A through the gas conveying pipe; and the auxiliary box is fixedly arranged on the other side of the connecting frame and is provided with an opening structure on one side.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] 1、In the utility model, when the fan is opened, the fan blows the wind to the gas tank B through the gas tank A and the gas conveying pipe, so that the wind blows to the cotton in the connecting frame, and the cotton is preliminarily impurity-removed; at the same time, when the fan is opened, the fan makes the inside of the collecting box be in a negative pressure state; the impurities in the cotton on the top of the mesh belt are sucked into the collecting box; and then the cotton can be twice impurity-removed; it is favorable to impurity-removing the cotton for many times by using a group of fans, the impurity-removing effect of the cotton is enhanced, and the impurity-removing cost is reduced.
[0016] 2. In the utility model, through being provided with the metal column, the magnetic block and the fixing cylinder, the plugging plate can be easily disassembled and installed, and the impurities collected in the collecting box can be treated, and the opening structure on one side of the auxiliary box can be used to treat the impurities in the auxiliary box, and the convenience of the cotton impurity separation equipment is enhanced.
[0017] 3. In the utility model, through being provided with the two groups of connecting gears, the two groups of licker-in rollers can be reversely rotated, and the licker-in rollers can be used to perform cotton carding operation on the cotton by using the outside cotton licker-in, so that the cotton bundle fibers are separated into single fiber state, and the internal impurities of the cotton can be blown away, and the linear arrangement type cotton carding needle can be used to scrape the cotton on the licker-in to the inside of the connecting frame for impurity removal, and the practicability of the cotton impurity separation equipment is enhanced. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is the overall structure schematic view of the utility model.
[0019] Figure 2 It is the sectional structure schematic view of the support box body of the utility model.
[0020] Figure 3 It is the internal structure schematic view of the collecting box of the utility model.
[0021] Figure 4 It is the structure schematic view of the plugging assembly of the utility model.
[0022] Figure 5 It is the connecting structure schematic view of the cotton carding structure and the connecting mechanism of the utility model.
[0023] Figure 6 It is the structure schematic view of the connecting mechanism of the utility model.
[0024] Figure 7 It is the structure schematic view of the connecting frame of the utility model.
[0025] In the drawing, the corresponding relationship between the component name and the drawing number is as follows:
[0026] 1, support box body; 101, driving roller; 102, mesh belt; 103, collecting box; 1031, auxiliary groove; 104, fan; 105, gas tank A; 106, gas conveying pipe; 107, fixing cylinder; 108, magnetic block;
[0027] 2, plugging assembly; 201, plugging plate; 202, metal column;
[0028] 3, cotton carding structure; 301, support column; 302, cotton carding frame; 303, feeding frame; 304, licker-in roller; 305, connecting gear;
[0029] 4, connection mechanism; 401, connection frame; 402, filter plate; 403, gas tank B; 404, auxiliary tank; 405, cotton comb needle. DETAILED DESCRIPTION
[0030] The embodiments of the present application will be further described in detail below with reference to the drawings and examples.
[0031] Example 1:
[0032] As shown in the accompanying Figure 1 to the accompanying Figure 7 As shown:
[0033] The utility model provides a kind of cotton processing sundry automatic separation equipment, including support box body 1;Driving roller 101 is rotationally arranged in support box body 1, and driving roller 101 is symmetrically provided with four groups, and four groups driving roller 101 are cooperatively installed with mesh belt 102;One group of driving roller 101 is fixedly arranged on motor device shaft end, and motor device is fixedly arranged on the outside of support box body 1;Collecting tank 103 is fixedly arranged in support box body 1, and air tank A 105 is fixedly arranged on the bottom of collecting tank 103;Fan 104 is fixedly arranged in the inside of bottom side of collecting tank 103, and filter screen is arranged on the top inside of fan 104, and auxiliary groove 1031 is formed on the both sides of collecting tank 103;Air pipe 106 is fixedly arranged on the both sides of air tank A 105, and air pipe 106 is symmetrically provided with two groups;
[0034] In the embodiment of the present disclosure, the sealing assembly 2 is fixedly installed on both sides of the collection box 103, the carding structure 3 is fixedly arranged on the top of the supporting box body 1, and the connecting mechanism 4 is fixedly installed between the carding structure 3 and the top of the supporting box body 1; the connecting mechanism 4 comprises: a connecting frame 401, a filter plate 402, a gas tank B 403, an auxiliary box 404 and carding needles 405; the connecting frame 401 is fixedly arranged between the bottom of the carding frame 302 and the top of the supporting box body 1; the filter plate 402 is fixedly arranged inside both sides of the connecting frame 401; the carding needles 405 are fixedly arranged on both sides of the top of the connecting frame 401, and the carding needles 405 are arranged in a straight line and are staggered with the carding barbs on the outside of the licker-in 304; the gas tank B 403 is fixedly arranged on one side of the connecting frame 401, and is fixedly connected with the gas conveying pipe 106, and the gas tank B 403 is communicated with the gas tank A 105 through the gas conveying pipe 106; the auxiliary box 404 is fixedly arranged on the other side of the connecting frame 401, and one side of the auxiliary box 404 is arranged as an open structure; the specific effect is that when the fan 104 is turned on, the fan 104 blows the wind to the gas tank B 403 through the gas tank A 105 and the gas conveying pipe 106, so that the wind blows to the cotton inside the connecting frame 401, so that the cotton is preliminarily decontaminated; at the same time, when the fan 104 is turned on, the fan 104 makes the inside of the collection box 103 in a negative pressure state; so that the impurities inside the cotton on the top of the mesh belt 102 are sucked into the collection box 103; thereby the cotton can be decontaminated twice.
[0035] Embodiment two:
[0036] As shown in the accompanying Figure 2 to the accompanying Figure 4 : on the basis of embodiment one, the fixed cylinder 107 is fixedly arranged on both sides of the collection box 103, and the fixed cylinder 107 is located outside the auxiliary groove 1031; the magnetic block 108 is fixedly arranged inside the fixed cylinder 107, and the magnetic block 108 and the fixed cylinder 107 are symmetrically arranged in four groups; the sealing assembly 2 comprises: a sealing plate 201 and a metal column 202; the sealing plate 201 is movably arranged on both sides of the collection box 103, and the sealing plate 201 is located outside the auxiliary groove 1031, and a handle is fixedly arranged outside the sealing plate 201; the metal column 202 is fixedly arranged on the top and the bottom of the sealing plate 201, and is slidably arranged inside the fixed cylinder 107, and the metal column 202 is attracted to the magnetic block 108; the specific effect is that by arranging the metal column 202, the magnetic block 108 and the fixed cylinder 107, the sealing plate 201 can be easily disassembled and installed; thereby the impurities collected in the collection box 103 can be treated.
[0037] Embodiment three:
[0038] As shown in the accompanying Figure 1 and the accompanying Figure 5As shown: on the basis of example one and example two, the carding structure 3 comprises: support column 301, carding frame 302, feed frame 303, taker-in 304 and connecting gear 305; the support column 301 is fixedly arranged on the top of the support box body 1, and the support column 301 is symmetrically arranged with four groups; the carding frame 302 is fixedly arranged between the top of the four groups of support columns 301; the feed frame 303 is fixedly arranged on the top of the carding frame 302; the taker-in 304 is rotatably arranged inside the carding frame 302, and the taker-in 304 is arranged with two groups; one group of taker-in 304 is fixedly arranged on the shaft end of the motor device, and the motor device is fixedly arranged outside the carding frame 302; the connecting gear 305 is arranged in two groups, and the two groups of connecting gears 305 are fixedly arranged on the top end of the two groups of taker-in 304, and the two groups of connecting gears 305 are engaged; the outside of the taker-in 304 is arranged with carding needles in an array, and the carding needles outside the two groups of taker-in 304 are staggered with each other; the specific effect is: by arranging two groups of connecting gears 305, the two groups of taker-in 304 can be reversely rotated, and the two groups of taker-in 304 can separate the cotton fibers into single fiber state by using the outside carding needles; it is beneficial to blow off the impurities in the cotton.
[0039] The specific use and effect of the embodiment are as follows:
[0040] In use, the cotton is placed in the feed frame 303; the motor device drives one group of taker-in 304 to rotate, and the two groups of taker-in 304 are reversely rotated through the two groups of connecting gears 305; the two groups of taker-in 304 use the outside carding needles to card the cotton; when the taker-in 304 rotates, the carding needles 405 will scrape off the cotton on the taker-in 304, so that the carded cotton falls through the connecting frame 401 and falls on the top of the mesh belt 102; the fan 104 is started, and the fan 104 blows the wind to the air tank B 403 through the air tank A 105 and the air pipe 106, so that the wind blows to the cotton inside the connecting frame 401, so that the cotton is preliminarily decontaminated; the cotton passes through the filter plate 402 and is not blown into the auxiliary box 404, so that the preliminarily blown impurities pass through the filter plate 402 and are blown into the auxiliary box 404; at the same time, the fan 104 makes the inside of the collection box 103 in a negative pressure state; the impurities in the cotton on the top of the mesh belt 102 pass through the mesh belt 102 and are sucked into the collection box 103; thereby the cotton can be decontaminated twice; the motor device drives one group of driving roller 101 to rotate, the driving roller 101 drives the mesh belt 102 to transmit forward through the other three groups of driving roller 101, so that the cotton on the mesh belt 102 is conveyed out of the support box body 1; through the cooperation between the metal column 202, the magnetic block 108 and the fixed cylinder 107, the sealing plate 201 can be easily disassembled and installed; thereby the impurities collected in the collection box 103 can be treated; at the same time, the opening structure on one side of the auxiliary box 404 can be used to treat the impurities in the auxiliary box 404; the convenience of the cotton impurity separation equipment is enhanced.
Claims
1. An apparatus for automatic separation of trash from cotton processing, characterized in that, The utility model relates to a cotton carding machine, including: Supporting box (1), drive roll (101) are rotationally arranged in the supporting box (1), and drive roll (101) are symmetrically provided with four groups, and web belt (102) are installed between four groups drive roll (101) cooperation, a group drive roll (101) is fixedly arranged on motor device shaft end, and motor device is fixedly arranged on the outside of supporting box (1), collecting box (103) is fixedly arranged in the supporting box (1), and air tank A (105) is fixedly arranged in the bottom of collecting box (103), fan (104) is fixedly arranged in the bottom of collecting box (103), and the inside of fan (104) top is provided with filter screen, and the both sides of collecting box (103) are all provided with auxiliary groove (1031), and air tank A (105) both sides are fixedly provided with gas pipe (106), and gas pipe (106) are symmetrically provided with two groups, Collecting box (103) both sides are fixedly installed with blocking assembly (2), and supporting box (1) top is fixedly provided with cotton carding structure (3), and cotton carding structure (3) and supporting box (1) top are fixedly installed with link mechanism (4).
2. The apparatus according to claim 1, wherein: Collecting box (103) both sides are fixedly provided with fixed cylinder (107), and fixed cylinder (107) are located outside auxiliary groove (1031), magnetic block (108) is fixedly arranged in the fixed cylinder (107), and magnetic block (108) and fixed cylinder (107) are symmetrically provided with four groups.
3. The apparatus of claim 2, wherein: Blocking assembly (2) includes: blocking plate (201) and metal column (202), blocking plate (201) is movably arranged on the both sides of collecting box (103), and blocking plate (201) is located outside auxiliary groove (1031), and handle is fixedly arranged on the outside of blocking plate (201), metal column (202) is fixedly arranged on the top and bottom of blocking plate (201), and metal column (202) is slidably arranged in the fixed cylinder (107), and metal column (202) and magnetic block (108) are attracted.
4. The apparatus according to claim 1, wherein: Cotton carding structure (3) includes: support column (301), cotton carding frame (302), feed frame (303), licker-in (304) and connecting gear (305), support column (301) is fixedly arranged on the top of supporting box (1), and support column (301) is symmetrically provided with four groups, cotton carding frame (302) is fixedly arranged between the top of four groups support column (301), feed frame (303) is fixedly arranged on the top of cotton carding frame (302), licker-in (304) is rotationally arranged in the cotton carding frame (302), and licker-in (304) is provided with two groups, a group of licker-in (304) is fixedly arranged on motor device shaft end, and motor device is fixedly arranged on the outside of cotton carding frame (302), connecting gear (305) is provided with two groups, and two groups connecting gear (305) are fixedly arranged on the top of two groups licker-in (304) respectively, and two groups connecting gear (305) are engaged.
5. A cotton ginning trash removal apparatus according to claim 4, wherein: Licker-in (304) outside is arrayed with cotton carding thorn, and the cotton carding thorn outside two groups licker-in (304) is interlaced.
6. The apparatus of claim 4, wherein: The connecting mechanism (4) comprises a connecting frame (401), a filter plate (402) and a carding needle (405); the connecting frame (401) is fixedly arranged between the bottom of the carding frame (302) and the top of the supporting box body (1); the filter plate (402) is fixedly arranged inside both sides of the connecting frame (401); the carding needle (405) is fixedly arranged on both sides of the top of the connecting frame (401), the carding needle (405) is arranged in a straight line, and the carding needle (405) and the carding thorn on the outside of the licker-in (304) are arranged in a staggered manner.
7. A cotton ginning trash removal apparatus as claimed in claim 6, wherein: The connecting mechanism (4) further comprises a gas tank B (403) and an auxiliary tank (404); the gas tank B (403) is fixedly arranged on one side of the connecting frame (401), the gas tank B (403) and the gas conveying pipe (106) are fixedly connected, and the gas tank B (403) and the gas tank A (105) are communicated through the gas conveying pipe (106); the auxiliary tank (404) is fixedly arranged on the other side of the connecting frame (401), and one side of the auxiliary tank (404) is arranged as an open structure.