High-fastness dyeing equipment
By introducing a flow guide seat, fan, filter carbon plate and air outlet structure into the dyeing equipment, the problems of dye dripping and dust pollution are solved, the life of the fan is extended and the fabric drying effect is improved, and the overall practicality of the dyeing equipment is enhanced.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2026-03-27
AI Technical Summary
In existing high-fastness dyeing equipment, when drying dyed fabrics, the pigment easily drips onto the fan surface, affecting the fan's lifespan, and it is difficult to effectively remove airborne dust particles, leading to fabric surface contamination.
A high-fastness dyeing device was designed, comprising a guide seat, a fan, a filter carbon plate, and an air outlet structure for filtering and heating air to prevent dye dripping. The guide channel and groove structure remove dust, and the combination of a cylinder and tension roller structure achieves effective fabric tension and improves the dyeing effect.
It effectively prevents dye from dripping onto the fan surface, thus extending the fan's service life. Through air filtration and heating, it ensures the fabric drying effect while improving the dyeing effect and the fabric surface quality.
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Figure CN224047704U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to textile dyeing technical field, especially, relate to a high fastness dyeing equipment. BACKGROUND
[0002] Textile originally is from spinning and weaving, but with the continuous development and perfection of textile knowledge system and discipline system, especially after the emergence of non-woven textile material and three-dimensional composite weaving technology, textile has not only traditional hand spinning and weaving, but also includes non-woven fabric technology, modern three-dimensional weaving technology, modern electrostatic nanometer netting technology and other production of clothing, industrial, decorative textiles, and generally before making textile products, textile cloth needs to be dyed, which requires the use of dyeing equipment.
[0003] At present, most of the textile dyeing equipment needs to dry the dyed cloth after dyeing, and the existing high fastness dyeing equipment usually places the cloth to be dried on the top of the fan, and blows hot air from the bottom to the dyed cloth during drying, but this will cause the dye to drop on the surface of the fan during blowing, which will erode the surface of the fan over a long period of time, affecting the normal service life of the fan, and it is difficult to effectively remove impurities in the air when the fan extracts air, so that more dust particles are blown on the surface of the cloth during subsequent drying, and the overall practicability is poor. UTILITY MODEL CONTENTS
[0004] In view of the above-mentioned shortcomings of the prior art, the utility model provides a high fastness dyeing equipment, which can effectively solve the problems of the prior art.
[0005] To solve the above technical problems, the utility model is realized by the following technical scheme:
[0006] The utility model relates to a high fastness dyeing equipment, which comprises a dyeing box, and further comprises: a dyeing cavity is formed in the inner side of the dyeing box, a feeding port is formed in one side of the dyeing box, an outlet is formed in the side away from the feeding port of the dyeing box, a hot air cavity is formed in one side of the bottom of the dyeing box, and a gas inlet groove is communicated with one side of the hot air cavity, a gas outlet is communicated with the top of the hot air cavity, a flow guide seat is fixedly arranged in the inner cavity of the gas inlet groove, a flow guide groove is formed in the inclined surface of the gas inlet groove, a groove is arranged at the bottom of the flow guide groove, a filter carbon plate is arranged above the flow guide seat, a fan is arranged above the filter carbon plate, electric heating wires are arranged on the side away from the filter carbon plate of the fan, and a winding structure is arranged on one side of the dyeing box.
[0007] Further, the winding structure comprises a fixing base, a motor and a winding roller, the fixing base is fixedly installed on one end surface of the dyeing box, a motor is fixedly installed on the side wall of the fixing base, and the output end of the motor is connected with the winding roller.
[0008] Further, a gas cylinder is fixedly installed on one side of the top end of the dyeing box, a lifting base is fixedly connected to the bottom of the gas cylinder, a tension roller is rotatably connected to the inner bottom side of the lifting base, a guide rod is fixedly installed on one side of the top end of the lifting base, and fixed rollers are distributed on one side of the bottom of the tension roller.
[0009] Further, the air inlet grooves are equidistantly distributed along one side of the bottom of the dyeing box, and the air inlet grooves and the dyeing box form an integrated structure.
[0010] Further, the guide grooves are equidistantly distributed along the inclined surface of the guide base, and the guide grooves and the guide base form an integrated structure.
[0011] Further, the lifting base is slidably connected to the dyeing box through the guide rod, and the guide rod is symmetrically distributed along the vertical center line of the lifting base.
[0012] The dyeing box has the following beneficial effects:
[0013] The guide base, the fan, the filter carbon plate and the air outlet are arranged, so that the subsequent effective drying treatment of the dyed textile fabric can be conveniently achieved, the air extracted by the fan can be effectively filtered and purified, impurities in the air are prevented from being blown onto the surface of the dyed fabric under the action of the fan, and the dye is prevented from falling onto the surface of the fan through the air outlet, thereby affecting the normal service life of the fan.
[0014] The cylinder, the lifting base, the tension roller and the guide rod are arranged, so that the fabric can be subjected to different degrees of tension treatment according to actual dyeing requirements when the fabric is subjected to dyeing treatment, thereby improving the dyeing effect when the fabric is subjected to dyeing treatment, and effectively preventing the dyeing effect from being reduced when the tension on the fabric is too large. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description, and obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor.
[0016] Figure 1 is a schematic diagram of the present utility model;
[0017] Figure 2 is a schematic diagram of the present utility model;
[0018] Figure 3 is a schematic diagram of the present utility model;
[0019] Figure 4 is a schematic diagram of the present utility model.
[0020] In the drawings, the components represented by each reference numeral are listed as follows:
[0021] 1, dyeing box; 2, dyeing cavity; 3, inlet; 4, outlet; 5, hot air cavity; 6, air inlet groove; 7, air outlet; 8, flow guide seat; 9, flow guide groove; 10, groove; 11, filter carbon plate; 12, fan; 13, electric heating wire; 14, fixing seat; 15, motor; 16, winding roller; 17, air cylinder; 18, lifting seat; 19, tensioning roller; 20, guide rod; 21, fixed roller. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the embodiments of the present utility model.
[0023] Please refer to Figures 1-4 the present utility model is a kind of high fastness dyeing equipment, including dyeing box 1, still include: the inside of dyeing box 1 is provided with dyeing cavity 2, the side of dyeing box 1 is provided with inlet 3, the side of dyeing box 1 away from inlet 3 is provided with outlet 4, the bottom side of dyeing box 1 is provided with hot air cavity 5, and the side of hot air cavity 5 is communicated with air inlet groove 6, the top of hot air cavity 5 is communicated with air outlet 7, air outlet 7 is communicated with dyeing cavity 2 by through groove, and the side of air outlet 7 is communicated with hot air cavity 5 by through groove, the inner cavity of air inlet groove 6 is fixed with flow guide seat 8, and the inclined surface of air inlet groove 6 is provided with flow guide groove 9, the bottom of flow guide groove 9 is provided with groove 10, groove 10 is equidistantly distributed on the bottom of flow guide groove 9, and flow guide groove 9 is equidistantly distributed along the inclined surface of flow guide seat 8, the top of flow guide seat 8 is distributed with filter carbon plate 11, and the top of filter carbon plate 11 is distributed with fan 12, the side of fan 12 away from filter carbon plate 11 is distributed with electric heating wire 13, electric heating wire 13 and the independent power supply carried in the inside of dyeing box 1 form electrical connection, the side of dyeing box 1 is distributed with winding structure;
[0024] In operation, the cloth to be dyed is input into the inside of the dyeing cavity 2 through the inlet 3, and then passes through the multiple fixed rollers 21 in sequence, facilitating subsequent dyeing of the cloth. The dyed cloth is output through the outlet 4, facilitating subsequent winding of the dyed cloth on the outer surface of the winding roller 16. When the cloth is output through the outlet 4 after dyeing, the fan 12 is operated to generate suction, and then air from outside is sucked into the inside of the hot air cavity 5 through the air inlet groove 6. The air sucked into the inside of the hot air cavity 5 passes through the guide seat 8, and then flows along the multiple guide grooves 9 equidistantly distributed on the inclined surface of the guide seat 8. The air passing through the multiple grooves 10 equidistantly distributed on the bottom of the guide groove 9 forms a backflow, and then the dust particles are retained in the grooves 10. The air after preliminary impurity removal passes through the filter carbon plate 11, and then is further filtered by the filter carbon plate 11. The treated air is heated by the multiple electric heating wires 13 under the action of the fan 12. At the same time, the electric heating wires 13 generate heat under the action of electricity, and then the air is heated by the heat. The heated air is output through the air outlet 7, facilitating subsequent drying of the cloth. When the cloth drips dye into the inside of the air outlet 7 during drying, the dye is backflowed into the inside of the dyeing cavity 2 through the through groove connected to the bottom side of the air outlet 7 under the action of the tapered surface on the bottom side of the air outlet 7, reducing the consumption of dye and effectively preventing the dye from dripping onto the surface of the fan 12, affecting the normal service life of the fan 12.
[0025] The winding structure includes a fixed seat 14, a motor 15 and a winding roller 16. The fixed seat 14 is fixedly installed on one end surface of the dyeing box 1, and the motor 15 is fixedly installed on the side wall of the fixed seat 14. The fixed seat 14 is symmetrically distributed along the vertical center line of the dyeing box 1, and the output end of the motor 15 is connected with the winding roller 16.
[0026] In operation, when the dried cloth needs to be wound, the motor 15 is operated to rotate the winding roller 16 connected with the output end of the motor 15, and then the dyed cloth wound on the surface of the winding roller 16 is wound by the rotation of the winding roller 16.
[0027] A cylinder 17 is fixedly installed on one side of the top end of the dyeing box 1, and a lifting seat 18 is fixedly connected to the bottom of the cylinder 17. A tension roller 19 is rotatably connected to the bottom inside of the lifting seat 18. The tension roller 19 is rotatably connected between the bearing seat and the lifting seat 18. A guide rod 20 is fixedly installed on one side of the top end of the lifting seat 18. The guide rod 20 is symmetrically distributed along the vertical center line of the lifting seat 18. Fixed rollers 21 are distributed on one side of the bottom of the tension roller 19. The fixed rollers 21 are rotatably connected between the bearing seat and the dyeing box 1.
[0028] In operation, the cloth to be dyed will be input into the inside of the dyeing cavity 2 through the inlet 3, at this time the cloth input into the inside of the dyeing cavity 2 will pass through the multiple fixed rollers 21 arranged in sequence, and the cloth will pass through the fixed rollers 21 and the tensioning roller 19 arranged at the same time, at this time the cylinder 17 works to adjust the height of the lifting seat 18, so that the lifting seat 18 drives the tensioning roller 19 to adjust the longitudinal height, which facilitates subsequent different degrees of tensioning treatment of the cloth according to actual dyeing needs, improves the dyeing effect of the cloth, and the longitudinal movement of the lifting seat 18 will cause the guide rod 20 to move longitudinally, thereby improving the stability of the lifting seat 18 during longitudinal movement.
[0029] The air inlet grooves 6 are equidistantly distributed along the bottom side of the dyeing box 1, and the air inlet grooves 6 and the dyeing box 1 form an integrated structure;
[0030] In operation, under the action of the fan 12, the air from the outside will be sucked into the inside of the hot air cavity 5 at one end of the dyeing box 1 through the air inlet grooves 6, facilitating subsequent filtering and heating treatment of the air.
[0031] The flow guide grooves 9 are equidistantly distributed along the inclined surface of the flow guide seat 8, and the flow guide grooves 9 and the flow guide seat 8 form an integrated structure;
[0032] In operation, under the action of the fan 12, the air mixed with dust will be sucked into the inside of the hot air cavity 5, at this time the air will flow along the flow guide grooves 9 arranged on the inclined surface of the flow guide seat 8 under the action of the fan 12, and since the bottom of the flow guide groove 9 is provided with multiple grooves 10, the air will flow in the inside of the grooves 10, and since the grooves 10 are arc-shaped, the dust particles will be left in the inside of the grooves 10 under the action of the airflow, so that the preliminary filtering treatment of the air can be realized by cooperating with the multiple grooves 10 equidistantly distributed in the inside of the flow guide groove 9.
[0033] The lifting seat 18 is slidably connected with the dyeing box 1 through the guide rod 20, and the guide rod 20 is symmetrically distributed along the vertical center line of the lifting seat 18;
[0034] In operation, the lifting seat 18 will move longitudinally under the action of the cylinder 17, and when the lifting seat 18 moves longitudinally, the guide rod 20 will slide longitudinally along the hole arranged at the top end of the dyeing box 1, thereby improving the stability of the lifting seat 18 during longitudinal movement.
[0035] Working principle: cloth through the inlet 3 into the dyeing cavity 2 inside, then the cloth in turn through the fixed roller 21 set, and the cloth in the fixed roller 21 also will pass through the tension roller 19, then through the cloth in the dyeing cavity 2 inside dyeing treatment, and in the dyeing treatment, cylinder 17 according to the actual dyeing demand to adjust the position height of lifting seat 18, so as to realize the position adjustment of tension roller 19 by the longitudinal motion of lifting seat 18, convenient subsequent adjustment of the tension degree of cloth, so that it is better to be dyed, and the cloth after dyeing through the discharge port 4, fan 12 work will be outside air into the hot air cavity 5 inside, at this time the air in turn through the setting of flow seat 8 and filter carbon plate 11, so as to realize the filtering treatment of air, and the processed air will pass through the electric heating wire 13 under the action of fan 12, so as to heat the air, and then the heated air is output through the air outlet 7 under the action of fan 12, convenient subsequent dyeing after the cloth through the discharge port 4 is dried quickly, and the dried cloth will be wound on the surface of the winding roller 16, at this time the motor 15 work realizes the rotation of winding roller 16, so as to realize the winding treatment of cloth.
[0036] The above is only the preferred embodiment of the present application, and does not limit the present application, any modification, equivalent replacement, improvement of the technical scheme recorded in the foregoing embodiments, belongs to the protection scope of the present application.
Claims
1. A high fastness dyeing apparatus comprising a dyeing tank (1), characterized in that, Also includes: The inside of the dyeing box (1) is provided with a dyeing cavity (2), one side of the dyeing box (1) is provided with a feeding port (3), the side of the dyeing box (1) away from the feeding port (3) is provided with a discharge port (4), the bottom side of the dyeing box (1) is provided with a hot air cavity (5), and one side of the hot air cavity (5) is communicated with an air inlet groove (6), the top of the hot air cavity (5) is communicated with an air outlet (7), the inner cavity of the air inlet groove (6) is fixedly provided with a flow guide seat (8), and the inclined surface of the air inlet groove (6) is provided with a flow guide groove (9), the bottom of the flow guide groove (9) is provided with a groove (10), the top of the flow guide seat (8) is distributed with a filter carbon plate (11), and the top of the filter carbon plate (11) is distributed with a fan (12), one side of the fan (12) away from the filter carbon plate (11) is distributed with an electric heating wire (13), one side of the dyeing box (1) is distributed with a winding structure.
2. A high fastness dyeing apparatus according to claim 1, characterized in that, The winding structure includes a fixed seat (14), a motor (15) and a winding roller (16), the fixed seat (14) is fixedly installed on one end surface of the dyeing box (1), and the sidewall of the fixed seat (14) is fixedly installed with a motor (15), and the output end of the motor (15) is connected with a winding roller (16).
3. A high fastness dyeing apparatus as claimed in claim 1, wherein, The top end of the dyeing box (1) is fixedly installed with a cylinder (17), and the bottom of the cylinder (17) is fixedly connected with a lifting seat (18), and the bottom inside of the lifting seat (18) is rotatably connected with a tensioning roller (19), and the top end of the lifting seat (18) is fixedly installed with a guide rod (20), and the bottom side of the tensioning roller (19) is distributed with a fixed roller (21).
4. A high fastness dyeing apparatus according to claim 1, characterized in that, The air inlet groove (6) is equidistantly distributed along the bottom side of the dyeing box (1), and the air inlet groove (6) and the dyeing box (1) constitute an integrated structure.
5. A high fastness dyeing apparatus according to claim 1, wherein The flow guide groove (9) is equidistantly distributed along the inclined surface of the flow guide seat (8), and the flow guide groove (9) and the flow guide seat (8) constitute an integrated structure.
6. A high fastness dyeing apparatus according to claim 3, wherein The lifting seat (18) is slidably connected with the dyeing box (1) through the guide rod (20), and the guide rod (20) is symmetrically distributed along the vertical center line of the lifting seat (18).