Overflow foam collecting and processing device

By designing an overflow foam collection and treatment device, which uses baffles and a water collection tank to collect foam and controls the water pump for automated cleaning via a liquid level sensor, the problem of foam pollution in the fabric production workshop has been solved, achieving efficient and convenient foam cleaning.

CN224047724UActive Publication Date: 2026-03-27GLEN RAVEN TEXTILE TECH SUZHOU
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-25
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

During the fabric production process, overflowing foam pollutes the workshop floor and is difficult to clean efficiently, increasing the workload and inconvenience for staff.

Method used

Design an overflow foam collection and treatment device, including a body, a baffle, a water collection tank and a liquid level sensor. The foam is guided into the water collection tank through the baffle, and the water level sensor is used to control the water pump to automatically clean up the foam.

Benefits of technology

It effectively avoids foam pollution on the workshop floor, reduces the need for manual cleaning, realizes automated foam collection and cleaning, and improves cleaning convenience.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224047724U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of overflow foam collection, in particular to an overflow foam collecting and processing device which comprises a machine body and a baffle, the machine body is arranged on a cloth production and processing device, the baffle is arranged on the machine body and surrounds the cloth production and processing device, the machine body is provided with a water collecting tank, the baffle is provided with an opening, and the opening is communicated with the water collecting tank. And the opening is formed above the water collecting tank. The foam cleaning device has the effect of improving the foam cleaning convenience.
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Description

TECHNICAL FIELD

[0001] The utility model relates to overflowed foam collecting technology field in the fabric production and processing process especially, it is a kind of overflowed foam collecting and processing device. BACKGROUND

[0002] In the fabric production process, need sizing process and the cleaning processing of cloth, to improve the comprehensive performance of cloth. Foam is generated in the immersion tank of equipment in the process, and the generated foam will overflow the immersion tank and flow to the ground of production workshop, pollute the ground and also affect the normal production.

[0003] At present, workers are arranged to operate dust collector to suck foam in the production process, the range of foam overflow is larger, and the workload of workers is increased. Workers need to pay attention to the overflow of foam in real time, and it is not easy to clean up. The convenience of foam cleaning needs to be improved. UTILITY MODEL CONTENT

[0004] In order to improve the convenience of overflowed foam cleaning, the application provides a kind of overflowed foam collecting and processing device.

[0005] The overflowed foam collecting and processing device provided by the application adopts the following technical scheme:

[0006] A kind of overflowed foam collecting and processing device, including body and baffle, the body is arranged on the cloth production and processing device, the baffle is arranged on the body and is arranged around the cloth production and processing device, the body is provided with water collecting tank, the baffle is provided with opening, the opening is arranged above the water collecting tank.

[0007] By adopting the above technical scheme, the overflowed foam in the sizing tank of cloth production and processing device is blocked by the baffle and flows into the water collecting tank, so that it does not flow to the ground of workshop, thereby reducing the possibility of affecting the normal production order of workshop. At the same time, the foam collected in the water collecting tank is also convenient for workers to process, workers do not need to clean up on a large scale, and the water collecting tank can also collect and store, so workers do not need to pay attention to foam cleaning all the time. The convenience of foam cleaning is improved.

[0008] As a preferred, the body is provided with a bottom plate block connected with the cloth production and processing device, the bottom plate block is connected with the baffle, and the surface of the bottom plate block is inclined.

[0009] By adopting the above technical scheme, the inclined bottom plate block better guides the foam to flow into the water collecting tank, which is convenient for workers to clean up.

[0010] As a preferred, the water collecting tank is provided with a filter block, the filter block is provided with a plurality of filter holes, and the body is provided with an assembly assembly, the assembly assembly is used for assembling the filter block.

[0011] By adopting the technical scheme, the filter frame filters the sundries, reduces the possibility of the cleaner being damaged by the sundries when cleaning the foam, and the assembly assembly facilitates replacement of the filter block for cleaning.

[0012] As a preferred, the assembly assembly comprises an assembly block, an assembly plate and an assembly spring, the assembly block is arranged on the inner wall of the water collecting tank, the assembly block is provided with a first assembly groove, the bottom wall of the first assembly groove is provided with a second assembly groove, the assembly plate is slidingly arranged in the second assembly groove and can be inserted into the first assembly groove, one end of the assembly spring is connected with the bottom wall of the second assembly groove, the other end of the assembly spring is connected with the assembly plate, the inner wall of the side of the water collecting tank away from the assembly block is provided with a third assembly groove, the filter block can be inserted into the first assembly groove and the second assembly groove, and the assembly block can abut against the filter block inserted into the first assembly groove.

[0013] By adopting the technical scheme, when the filter block is assembled, the filter block is inserted into the first assembly groove and the assembly plate is pushed to slide and compress the assembly spring, then the filter block is pushed into the third assembly groove, at this time the filter block no longer presses the assembly plate, the assembly spring restores to push the assembly plate to insert into the first assembly groove and abut against the filter block, when the filter block is disassembled, the assembly block is pushed to move and compress the assembly spring, then the filter block is pulled out of the third assembly groove, and the filter block is pulled out of the first assembly groove, so that the operation is simple and convenient, and the replacement of the filter block is facilitated.

[0014] As a preferred, the body is provided with a liquid level sensor, the assembly block is provided with a detection hole, and the liquid level sensor is arranged directly above the detection hole.

[0015] By adopting the technical scheme, the liquid level sensor detects the liquid level in the water collecting tank in time, and through the matched data transmission device or the indicating lamp and the like, the staff can be prompted to clean the foam.

[0016] As a preferred, the body is provided with a mounting block and a mounting bolt, the mounting bolt is used for mounting the mounting block on the body, and the liquid level sensor is arranged on the mounting block.

[0017] By adopting the technical scheme, the liquid level sensor is exposed and may be damaged by collision, and after the mounting bolt is disassembled, the liquid level sensor can be disassembled for repair.

[0018] As a preferred, the body is provided with a water outlet pipe communicated with the water collecting tank, and the body is provided with a water outlet pump, and the water outlet pump is communicated with the water outlet pipe.

[0019] By adopting the technical scheme, the foam itself can be dispersed into liquid, the water outlet pump can be started to discharge the foam water in the water collecting tank through the water outlet pipe, the operation of the staff for cleaning the foam is simplified, and the convenience of overflow foam treatment is further improved.

[0020] As preferred, the machine body is provided with a controller connected with the water outlet pump and the liquid level sensor signal, and the controller is used to control the start and stop of the water outlet pump according to the liquid level sensor measurement data.

[0021] By adopting the above technical scheme, the controller controls the start and stop of the water outlet pump according to the liquid level sensor measurement data, and when the liquid level sensor detects that the liquid level in the water collecting tank is too high, the controller starts the water outlet pump to discharge the accumulated liquid and foam in the water collecting tank, thereby realizing automatic overflow foam cleaning and improving convenience.

[0022] In summary, the present application has at least one of the following beneficial technical effects:

[0023] 1. By providing the machine body, the baffle, the water collecting tank and the opening, the baffle on the machine body encloses the cloth production and processing device, so that the overflow foam liquid in the cloth production and processing device will not overflow, and will be guided by the baffle to flow into the water collecting tank through the opening for collection, thereby reducing the area that needs to be cleaned and improving the convenience of overflow foam cleaning;

[0024] 2. By providing the filter block, the filter hole and the assembly component, the filter frame is assembled on the specific body by the assembly component and encloses the water collecting tank, and the filter hole is provided for the foam and liquid to pass through for filtering, so as to block impurities outside the water collecting tank and ensure that the water collecting tank contains only foam and liquid, thereby facilitating subsequent cleaning;

[0025] 3. By providing the liquid level sensor, the controller, the water outlet pump and the water outlet pipe, when the liquid level sensor detects that the liquid level in the water collecting tank reaches a set value, the controller starts the water outlet pump to discharge the accumulated liquid in the water collecting tank through the water outlet pipe, thereby realizing automatic foam cleaning without the need for staff to manually handle and clean, and improving the convenience of foam cleaning. BRIEF DESCRIPTION OF DRAWINGS

[0026] Fig. 1 is a whole schematic view of an overflow foam collecting and processing device provided by an embodiment of the present application.

[0027] Fig. 2 is a sectional view for embodying the structure of the assembly component.

[0028] Fig. 3 is a control block diagram of an overflow foam collecting and processing device provided by an embodiment of the present application.

[0029] Explanation of reference signs: 1, cloth production and processing device; 2, machine body; 21, water collecting tank; 211, third assembly groove; 3, baffle; 31, bottom plate; 32, opening; 4, filter block; 41, filter hole; 5, assembly assembly; 51, assembly block; 511, first assembly groove; 512, second assembly groove; 513, detection hole; 52, assembly plate; 53, assembly spring; 6, mounting block; 61, mounting bolt; 62, liquid level sensor; 7, water outlet pipe; 71, water outlet pump; 8, controller. DETAILED DESCRIPTION

[0030] The following will be described in conjunction with the accompanying drawings Figs. 1-3 Further detailed description will be made to the present application.

[0031] The embodiment of the present application discloses a overflow foam collecting and processing device. Referring to Figs. 1 to 2 It comprises a machine body 2 and a baffle 3, the machine body 2 surrounds the cloth production and processing device 1 and is connected with the cloth production and processing device 1, and the machine body 2 is provided with a water collecting tank 21. The baffle 3 is fixedly arranged on the machine body 2 and surrounds the cloth production and processing device 1, and the side wall of the baffle 3 towards the water collecting tank 21 is provided with an opening 32, so that the foam can enter the water collecting tank 21 from the opening 32. The surface of the machine body 2 is fixedly provided with a bottom plate 31 between the baffle 3 and the cloth production and processing device 1, the two sides of the bottom plate 31 are connected with the baffle 3 and the cloth production and processing device 1 respectively, and the top wall of the bottom plate 31 is arranged in an inclined manner, and the end close to the water collecting tank 21 is the lower end, so as to guide the foam. The overflow foam of the cloth production and processing device is surrounded by the baffle 3 and guided into the water collecting tank 21, so as to facilitate the staff to centrally process and improve the convenience of foam processing.

[0032] In order to reduce the possibility of interference of sundries on foam processing, referring to Fig. 1 and Fig. 2The water collecting tank 21 is provided with a filter block 4, a plurality of filter holes 41 are arranged on the surface of the filter block 4 for filtering, and the machine body 2 is provided with an assembly assembly 5 for assembling the filter block 4. The assembly assembly 5 comprises an assembly block 51, an assembly plate 52 and an assembly spring 53. The assembly block 51 is fixedly arranged on the side wall of the water collecting tank 21 away from the baffle 3. The top wall of the assembly block 51 is provided with a first assembly groove 511 communicating with the side of the assembly block 51 close to the baffle 3. The inner wall of the first assembly groove 511 is provided with a second assembly groove 512. The assembly plate 52 is slidingly arranged in the second assembly groove 512 and can be inserted into the first assembly groove 511. One end of the assembly spring 53 is fixedly arranged on the bottom wall of the second assembly groove 512, and the other end of the assembly spring 53 is fixedly connected with the bottom wall of the assembly plate 52. The side wall of the water collecting tank 21 away from the assembly block 51 is provided with a third assembly groove 211, and the bottom wall of the third assembly groove 211 is flush with the bottom wall of the first assembly groove 511. The depth of the third assembly groove 211 is consistent with the width of the assembly plate 52. The filter block 4 can be adaptively inserted into the first assembly groove 511 and the second assembly groove 512, and the side wall of the assembly plate 52 close to the baffle 3 can abut against the side wall of the filter block 4 away from the baffle 3. By arranging the filter block 4 for filtering, the possibility of interference of sundries entering the water collecting tank 21 with subsequent foam treatment is reduced.

[0033] In order to further improve the convenience of foam treatment, with reference to Fig. 1 and Fig. 3 The machine body 2 is provided with a mounting block 6 and a mounting bolt 61 for detachably mounting the mounting block 6 on the machine body 2. The mounting block 6 and the baffle 3 are arranged on the two sides of the water collecting tank 21 respectively. A liquid level sensor 62 is fixedly arranged on the side wall of the mounting block 6 close to the baffle 3. The assembly block 51 penetrates a detection hole 513. The liquid level sensor 62 is arranged directly above the detection hole 513. A water outlet pipe 7 is fixedly arranged on the side wall of the machine body 2 and communicates with the water collecting tank 21. A water pump 71 is also fixedly arranged on the side wall of the machine body 2 and communicates with the water outlet pipe 7. The machine body 2 is provided with a controller 8 connected with the water pump 71 and the liquid level sensor 62. The controller 8 is used to control the opening and closing of the water pump 71 according to the measurement data of the liquid level sensor 62. When the liquid level sensor 62 detects that the liquid level in the water collecting tank 21 is too high, the controller 8 starts the water pump 71 to discharge the accumulated liquid in the water collecting tank 21, realizing automatic cleaning and improving convenience. In another embodiment, a valve connected with the controller 8 can be arranged on the water outlet pipe 7 to further improve the stability of the discharge of the foam liquid.

[0034] The implementation principle of the overflow foam collecting and processing device is as follows: the overflow foam generated by the cloth production and processing device 1 is surrounded by the baffle 3, guided by the bottom plate block 31, and flows into the water collecting tank 21 through the opening 32, and is filtered through the filtering holes 41 of the filtering block 4. The reagent for resolving foam can be put into the water collecting tank 21 to improve the speed of foam dissolving and water. At the same time, the liquid level sensor 62 detects the liquid level in the water collecting tank 21. When the liquid level sensor 62 detects that the liquid level in the water collecting tank 21 is too high, the controller 8 starts the water pump 71 to discharge the accumulated liquid in the water collecting tank 21, so as to realize automatic foam cleaning and improve the convenience of overflow foam cleaning and processing.

[0035] The above are preferred embodiments of the present application, but do not limit the protection scope of the present application, so: any equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.

Claims

1. An overflow foam collection and disposal apparatus, characterized by: The utility model relates to a cloth production processing device (1) is provided with the machine body (2) and the baffle (3), the machine body (2) is arranged on the cloth production processing device (1), the baffle (3) is arranged on the machine body (2) and is arranged around the cloth production processing device (1), the machine body (2) is provided with the water collecting tank (21), the baffle (3) is provided with the opening (32), and the opening (32) is arranged above the water collecting tank (21).

2. A spill containment device according to claim 1, wherein: The machine body (2) is provided with the bottom plate block (31) connected with the cloth production processing device (1), the bottom plate block (31) is connected with the baffle (3), and the surface of the bottom plate block (31) is arranged in an inclined mode.

3. A spill containment device according to claim 1, wherein: The water collecting tank (21) is provided with the filter block (4), the filter block (4) is provided with a plurality of filter holes (41), the machine body (2) is provided with the assembly assembly (5), and the assembly assembly (5) is used for assembling the filter block (4).

4. A spill-cushioning device according to claim 3, wherein: The assembly assembly (5) comprises an assembly block (51), an assembly plate (52) and an assembly spring (53), the assembly block (51) is arranged on the inner wall of the water collecting tank (21), the assembly block (51) is provided with a first assembly groove (511), the bottom wall of the first assembly groove (511) is provided with a second assembly groove (512), the assembly plate (52) is slidably arranged in the second assembly groove (512) and can be inserted into the first assembly groove (511), one end of the assembly spring (53) is connected with the bottom wall of the second assembly groove (512), the other end of the assembly spring (53) is connected with the assembly plate (52), the inner wall of the side, away from the assembly block (51), of the water collecting tank (21) is provided with a third assembly groove (211), the filter block (4) can be inserted into the first assembly groove (511) and the second assembly groove (512), and the assembly block (51) can abut against the filter block (4) inserted into the first assembly groove (511).

5. A spill-cushioning device according to claim 4, wherein: The machine body (2) is provided with a liquid level sensor (62), and the assembly block (51) is provided with a detection hole (513); the liquid level sensor (62) is arranged directly above the detection hole (513).

6. A spill-cushioning device according to claim 5, wherein: The machine body (2) is provided with a mounting block (6) and a mounting bolt (61), the mounting bolt (61) is used for mounting the mounting block (6) on the machine body (2), and the liquid level sensor (62) is arranged on the mounting block (6).

7. A spill-cushioning device according to claim 5, wherein: The machine body (2) is provided with a water outlet pipe (7) communicating with the water collecting tank (21), and the machine body (2) is provided with a water outlet pump (71) in communication with the water outlet pipe (7).

8. A spill-cushioning device according to claim 7, wherein: The machine body (2) is provided with a controller (8), the controller (8) is connected with the water outlet pump (71) and the signal of the liquid level sensor (62), and the controller (8) is used for controlling the opening and closing of the water outlet pump (71) according to the measurement data of the liquid level sensor (62).