Grouting equipment capable of being conveniently matched with pile position adjustment
By installing position and angle sensors in the bidirectional cement mixing pile equipment, combined with motor adjustment blocks, the problems of inaccurate grouting volume control and pile position deviation were solved, achieving accurate pile position monitoring and automatic adjustment, thus improving construction quality and equipment applicability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-19
- Publication Date
- 2026-03-27
AI Technical Summary
In the current construction of bidirectional cement mixing piles, the grouting volume is not accurately controlled, and pile position deviation occurs frequently, affecting the construction quality. Existing methods rely on manual experience or simple mechanical limiting, which is not effective.
Position and angle sensors are used to monitor the pile position in real time. Combined with motors and adjusting blocks, the position and angle of the bidirectional drill rod are automatically adjusted. Wear-resistant materials and protective structures are provided to ensure grouting accuracy.
It achieves precise relative positioning between the grouting pipe and the pile position, reduces pile position deviation, improves construction quality and equipment applicability, and enhances grouting accuracy and equipment durability.
Smart Images
Figure CN224048157U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of bidirectional cement mixing piles, in particular to a grouting equipment facilitating pile position adjustment. BACKGROUND
[0002] At present, when cement slurry is injected in bidirectional cement mixing pile construction, the grouting amount is generally not accurately controlled, and pile position deviation occurs due to mechanical stirring in the construction process, which has a great impact on the construction quality.
[0003] At present, the main methods for solving the above problems in the industry include relying on the experience and skills of operators to control the grouting amount and the stirring angle, or using some simple mechanical limiting devices to try to reduce the pile position deviation, but the effect of these methods in actual operation is not satisfactory.
[0004] Relying on the experience of operators to control the grouting amount and the stirring angle has great subjectivity, resulting in unstable control of the grouting amount, and the existing mechanical limiting devices are not strong in adaptability due to their relatively simple structure in the face of complex construction environments, so it is difficult to effectively solve the problem of pile position deviation. CONTENT OF THE INVENTION
[0005] In view of the deficiencies of the prior art, the application provides a grouting equipment facilitating pile position adjustment, which has the advantages of facilitating angle adjustment and solves the problems raised in the background art.
[0006] To achieve the above-mentioned purpose, the application provides the following technical scheme: a grouting equipment facilitating pile position adjustment, comprising a base body, a bidirectional drill rod is arranged above the base body, an adjusting block is sleeved on the outer surface of the bidirectional drill rod, an adjusting rod is journally connected to the outer surface of the adjusting block, a first motor is installed on the upper surface of the base body, a rotating part is fixedly connected to the output end of the first motor, an electric push rod is installed on the upper surface of the rotating part, the output end of the electric push rod is fixedly connected with the adjusting rod, a position sensor and an angle sensor are installed on the outer surface of the bidirectional drill rod, a cement tank is installed on the upper surface of the base body, a feeding pipe is fixedly and communicatively connected to the upper end of the cement tank, a grouting pump is installed on the upper surface of the cement tank, and a flow control valve is installed on the output end of the grouting pump.
[0007] Through the above-mentioned scheme, the real-time monitoring of the pile position is realized by installing the position sensor and the angle sensor, and the accuracy of the relative position between the grouting pipe and the pile position is ensured.
[0008] Further, the other end of the flow control valve is fixedly and communicatively connected with a hose, the other end of the hose is fixedly connected with a rotary connecting piece, and the other end of the rotary connecting piece is rotationally connected with the inner wall of the bidirectional drill rod.
[0009] Through the above scheme, the rotary connecting piece can be installed to facilitate the rotation of the bidirectional drill rod, and prevent the hose from being wound during the cement conveying process.
[0010] Further, the bidirectional drill rod is made of wear-resistant material.
[0011] Through the above scheme, the special material made of wear-resistant material can have stronger wear resistance and longer service life, so as to improve the durability of the equipment.
[0012] Further, the upper surface of the base is provided with a protective frame, and the bidirectional drill rod is located in the protective frame.
[0013] Through the above scheme, the protective frame can be installed to protect the bidirectional drill rod and prevent it from falling over.
[0014] Further, the inner bottom wall of the cement tank is rotatably connected with a rotating rod, the outer surface of the rotating rod is fixedly connected with a plurality of circumferentially distributed stirring plates, a second motor is installed below the base, and the output end of the second motor is fixedly connected with the bottom end of the rotating rod.
[0015] Through the above scheme, the rotating rod and the stirring plate can be installed to stir the cement in the cement tank, so as to prevent the cement from precipitating in the cement tank.
[0016] Further, the bottom end of the cement tank is provided with a sealing ring, and the sealing ring is in contact with the outer surface of the rotating rod.
[0017] Through the above scheme, the sealing ring can be installed to improve the sealing performance of the cement tank and prevent the cement in the cement tank from drying out.
[0018] Further, the input end of the grouting pump is fixedly connected with a communication pipe, and the communication pipe is Z-shaped.
[0019] Through the above scheme, the communication pipe can be installed to facilitate the extraction of the cement in the cement tank, and the Z-shaped communication pipe can prevent the communication pipe from contacting the stirring plate.
[0020] Further, the front surface of the base is provided with a control panel.
[0021] Through the above scheme, the control panel can be installed to cooperate with the displacement sensor and the angle sensor to monitor the angle and position of the bidirectional drill rod in real time, so as to facilitate timely adjustment.
[0022] Compared with the prior art, the technical scheme of the present application has the following advantages:
[0023] The grouting equipment convenient for matching pile position adjustment realizes real-time monitoring on the pile position through the installation of position sensors and angle sensors, ensures the accuracy of the relative position of the grouting pipe and the pile position, effectively solves the problem that the pile position is easy to deviate, thereby improving the construction quality, and through the motor and the adjusting block, the position and angle of the bidirectional drill rod can be automatically adjusted according to the signal feedback by the sensor assembly, the accuracy of grouting is further enhanced, and the application range of the grouting equipment is expanded. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 It is a sectional view of the overall structure of the present application.
[0025] Figure 2 It is an enlarged schematic view of structure A of the present application. Figure 1
[0026] Figure 3 It is a schematic view of the overall structure of the present application.
[0027] Figure 4 It is a schematic view of the adjusting block structure of the present application.
[0028] In the drawings:
[0029] 1, base body; 2, bidirectional drill rod; 3, adjusting block; 4, adjusting rod; 5, first motor; 6, rotating part; 7, electric push rod; 8, position sensor; 9, angle sensor; 10, cement tank; 11, feeding pipe; 12, grouting pump; 13, flow control valve; 14, hose; 15, rotary connecting piece; 16, protective frame; 17, rotating rod; 18, stirring plate; 19, sealing ring; 20, communication pipe; 21, control panel; 22, second motor. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0031] Please refer to Figure 1 , Figure 2 and Figure 3 The grouting equipment convenient for pile position adjustment in the embodiment comprises a base body 1, a bidirectional drill rod 2 is arranged above the base body 1, the bidirectional drill rod 2 is driven to work by a power equipment outside, an adjusting block 3 is sleeved on the outer surface of the bidirectional drill rod 2, an adjusting rod 4 is journally arranged on the outer surface of the adjusting block 3, a first motor 5 is installed on the upper surface of the base body 1, a rotating part 6 is fixedly connected to the output end of the first motor 5, an electric push rod 7 is installed on the upper surface of the rotating part 6, the output end of the electric push rod 7 is fixedly connected with the adjusting rod 4, a position sensor 8 and an angle sensor 9 are installed on the outer surface of the bidirectional drill rod 2, a cement tank 10 is installed on the upper surface of the base body 1, a feeding pipe 11 is fixedly and communicatively connected to the upper end of the cement tank 10, a grouting pump 12 is installed on the upper surface of the cement tank 10, a flow control valve 13 is installed on the output end of the grouting pump 12, through the installation of the position sensor 8 and the angle sensor 9, the real-time monitoring of the pile position is realized, the accuracy of the relative position between the grouting pipe and the pile position is ensured, the problem that the pile position is easy to deviate is effectively solved, thereby the construction quality is improved, and through the motor and the adjusting block 3, the position and the angle of the bidirectional drill rod 2 can be automatically adjusted according to the signal fed back by the sensor assembly, the accuracy of grouting is further enhanced, and the application range of the grouting equipment is expanded.
[0032] Please refer to Figure 1 , Figure 2 and Figure 3 , one end of the flow control valve 13 is fixedly and communicatively connected with a hose 14, the other end of the hose 14 is fixedly connected with a rotary connecting part 15, the other end of the rotary connecting part 15 is rotatably connected with the inner wall of the bidirectional drill rod 2, the installation of the rotary connecting part 15 can facilitate the rotation of the bidirectional drill rod 2, so that the hose 14 is prevented from being wound in the process of conveying cement, the bidirectional drill rod 2 is made of wear-resistant material, through the use of the special material with stronger wear resistance and longer service life, the durability of the equipment is improved, a protective frame 16 is installed on the upper surface of the base body 1, the bidirectional drill rod 2 is located in the protective frame 16, the installation of the protective frame 16 can protect the bidirectional drill rod 2 from falling down.
[0033] Please refer to Figure 1 , Figure 2 and Figure 4The inner bottom wall of the cement tank 10 is rotationally connected with a rotating rod 17, the outer surface of the rotating rod 17 is fixedly connected with a plurality of stirring plates 18 distributed in a circle, the lower part of the base body 1 is provided with a second motor 22, the output end of the second motor 22 is fixedly connected with the bottom end of the rotating rod 17, the cooperation of the rotating rod 17 and the stirring plate 18 can stir the cement in the cement tank 10, so that the cement in the cement tank 10 is prevented from being deposited, the bottom end of the cement tank 10 is provided with a sealing ring 19, the sealing ring 19 is in contact with the outer surface of the rotating rod 17, the sealing ring 19 can improve the sealing performance of the cement tank 10, so that the cement in the cement tank 10 is prevented from being dried, the input end of the grouting pump 12 is fixedly connected with a communication pipe 20, the communication pipe 20 is Z-shaped, the communication pipe 20 can be used to extract the cement in the cement tank 10, and the Z-shaped communication pipe 20 can prevent the communication pipe 20 from being in contact with the stirring plate 18, the front surface of the base body 1 is provided with a control panel 21, the control panel 21 can cooperate with the displacement sensor and the angle sensor 9 to monitor the angle and position of the bidirectional drill rod 2 in real time, so that the bidirectional drill rod 2 can be adjusted in time.
[0034] The grouting equipment convenient for adjusting the pile position in the embodiment can realize real-time monitoring of the pile position by the installation of the position sensor 8 and the angle sensor 9, ensure the accuracy of the relative position between the grouting pipe and the pile position, effectively solve the problem that the pile position is easy to deviate, thereby improving the construction quality, and the position and angle of the bidirectional drill rod 2 can be automatically adjusted according to the signal feedback by the sensor assembly through the motor and the adjusting block 3, the accuracy of grouting is further improved, and the application range of the grouting equipment is expanded.
[0035] The working principle of the above embodiment is that when the external power equipment drives the bidirectional drill rod 2 to work, the position sensor 8 and the angle sensor 9 can monitor the angle and position of the bidirectional drill rod 2 in real time, and can transmit data to the control panel 21, so as to adjust the angle and position of the bidirectional drill rod 2 in time. When the angle of the bidirectional drill rod 2 deviates, the first motor 5 drives the rotating part 6 to rotate, so that the adjusting rod 4 and the adjusting block 3 and the electric push rod 7 can adjust the angle of the bidirectional drill rod 2, so as to avoid deviation during work. Through the installation of the position sensor 8 and the angle sensor 9, the real-time monitoring of the pile position is realized, the accuracy of the relative position between the grouting pipe and the pile position is ensured, the problem of easy deviation of the pile position is effectively solved, the construction quality is improved, and through the motor and the adjusting block 3, the position and angle of the bidirectional drill rod 2 can be automatically adjusted according to the signal feedback by the sensor assembly, the accuracy of grouting is further improved, and the application range of the grouting equipment is expanded. During the work of the bidirectional drill rod 2, the second motor can drive the rotating rod 17 to rotate and continuously stir the cement in the cement tank 10, so as to avoid the cement in the cement tank 10 from drying. Through the cooperation of the installation of the grouting pump 12 and the flow control valve 13, the grouting flow can be adjusted in real time according to the construction requirement, the construction quality is ensured, and the waste is reduced, which meets the green construction concept. The installation of the rotating connecting piece 15 can facilitate the rotation of the bidirectional drill rod 2, and avoid the hose 14 from winding during cement conveying.
[0036] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. Additionally, unless otherwise stated, the term "about" preceding a value or description denotes a range within 10% of that value or description before or after.
[0037] Although embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, replacements and variations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of the present application being defined by the appended claims and their equivalents.
Claims
1. Grouting equipment facilitating adjustment of pile position location, comprising a base body (1), characterized in that: The upper portion of the base body (1) is provided with a bidirectional drill rod (2), the outer surface of the bidirectional drill rod (2) is sleeved with an adjusting block (3), the outer surface of the adjusting block (3) is journally provided with an adjusting rod (4), the upper surface of the base body (1) is provided with a first motor (5), the output end of the first motor (5) is fixedly connected with a rotating part (6), the upper surface of the rotating part (6) is provided with an electric push rod (7), the output end of the electric push rod (7) is fixedly connected with the adjusting rod (4), the outer surface of the bidirectional drill rod (2) is provided with a position sensor (8) and an angle sensor (9), the upper surface of the base body (1) is provided with a cement tank (10), the upper end of the cement tank (10) is fixedly communicated with a feeding pipe (11), the upper surface of the cement tank (10) is provided with a grouting pump (12), the output end of the grouting pump (12) is provided with a flow control valve (13).
2. The grouting apparatus according to claim 1, wherein: The other end of the flow control valve (13) is fixedly communicated with a hose (14), the other end of the hose (14) is fixedly connected with a rotary connecting piece (15), the other end of the rotary connecting piece (15) is rotatably connected with the inner wall of the bidirectional drill rod (2).
3. The grouting equipment facilitating adjustment of pile position according to claim 1, characterized in that: The bidirectional drill rod (2) is made of wear-resistant material.
4. The grouting apparatus according to claim 1, wherein: The upper surface of the base body (1) is provided with a protective frame (16), and the bidirectional drill rod (2) is located in the protective frame (16).
5. The grouting apparatus according to claim 1, wherein: The inner bottom wall of the cement tank (10) is rotatably connected with a rotating rod (17), the outer surface of the rotating rod (17) is fixedly connected with a plurality of circumferentially distributed stirring plates (18), the lower portion of the base body (1) is provided with a second motor (22), and the output end of the second motor (22) is fixedly connected with the bottom end of the rotating rod (17).
6. The grouting apparatus according to claim 1, wherein: The bottom end of the cement tank (10) is provided with a sealing ring (19), and the sealing ring (19) is in contact with the outer surface of the rotating rod (17).
7. The grouting apparatus according to claim 1, wherein: The input end of the grouting pump (12) is fixedly communicated with a communication pipe (20), and the communication pipe (20) is Z-shaped.
8. The grouting apparatus according to claim 1, wherein: The front surface of the base body (1) is provided with a control panel (21).