Device for replacing or reinforcing tower column component of three-pipe tower with steel tower mast structure

By using anchoring and clamping structures to support the three-tube tower, combined with worm gears to adjust the tension of the steel cables and auxiliary anchor bolts for fixing, the problem of replacing and reinforcing the bottom tower column components of the steel tower mast structure has been solved, and a convenient maintenance process has been achieved.

CN224048747UActive Publication Date: 2026-03-27CHINA NORTH SURVEY DESIGN & RES INST OF ORDNANCE IND CO LTD +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

Existing technologies make it difficult to directly replace or reinforce the bottom tower column components of steel tower mast structures, especially due to problems such as insufficient load-bearing capacity, damage, and corrosion, which makes effective maintenance impossible.

Method used

The tower is supported by anchoring and clamping structures, and the tower is supported by steel cables and tensioning structures to control the stress on the tower columns. This allows operators to replace or reinforce the tower columns one by one. The tension of the steel cables is adjusted by a worm gear mechanism and further secured by auxiliary anchor rods.

Benefits of technology

It enables convenient replacement and reinforcement of steel tower and mast structures, ensuring the stability and safety of tower components, simplifying the operation process, and improving maintenance efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of steel tower maintenance, in particular to a device for replacing or reinforcing a tower column component of a three-pipe tower with a steel tower mast structure, which comprises an anchoring structure and a plurality of hoop structures, tower columns of the three-pipe tower are connected with the hoop structures, the hoop structures are connected with steel cables, and the steel cables are connected with the anchoring structure. The ends, deviating from the hoop structures, of the steel cables are connected with the anchoring structures, the anchoring structures are fixedly connected to the ground and symmetrically distributed in a circular shaft mode, the steel cables are tensioned, and the effect that the steel tower mast structure is more convenient to replace and reinforce is achieved.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of steel tower maintenance, in particular to a device for replacing or reinforcing a three-pipe tower column component of a steel tower mast structure. BACKGROUND

[0002] With the rapid development of the communication industry in China, the large-scale communication steel tower masts have been in service for about 20 to 30 years. During the service period, some of the towers have insufficient bearing capacity, damage, deformation and corrosion of the tower column components, especially the bottom tower column components, due to overloading, collision, fire, foundation deformation, coating damage and the like, and need to be replaced or reinforced. However, these damaged tower columns are mostly located at the bottom of the tower mast structure, and the components cannot be directly replaced, or the stressed tower columns cannot be directly reinforced with load. CONTENT OF THE UTILITY MODEL

[0003] The application provides a device for replacing or reinforcing a three-pipe tower column component of a steel tower mast structure.

[0004] The above technical purpose of the application is achieved by the following technical scheme:

[0005] The device for replacing or reinforcing a three-pipe tower column component of a steel tower mast structure comprises an anchoring structure and a plurality of hoop structures, the three-pipe tower is connected with the hoop structures, the hoop structures are connected with steel cables, one end of the steel cable away from the hoop structure is connected with the anchoring structure, the anchoring structure is fixed to the ground, the anchoring structure is distributed in a circular array, and the steel cable is in tension.

[0006] By adopting the above scheme, when the three-pipe tower of the steel tower mast structure needs to be reinforced, two steel cables are pulled tight, the stress of one of the tower columns is zero, then an operator replaces the tower column with zero stress, and then replaces another tower column, and so on, so that the three tower columns are replaced or reinforced, and the replacement and reinforcement of the steel tower mast structure are more convenient.

[0007] Optionally, each tower column is connected with two groups of hoop structures, and the two groups of hoop structures are arranged at 12 m and 24 m of the tower column in height, respectively.

[0008] Optionally, the steel cable is connected with a tensioning structure for controlling the tensioning force of the steel cable.

[0009] By adopting the above scheme, the operator can adjust the tensioning force of the steel cable by controlling the tensioning structure, so as to adjust the stress of the tower column of the three-pipe tower.

[0010] Optionally, the tensioning structure comprises a shell and a central shaft, the central shaft is rotationally connected inside the shell, a through hole is formed in the axial surface of the central shaft, the through hole is perpendicular to the axis of the central shaft, the steel cable passes through the shell and the through hole, the central shaft is fixedly connected with a worm gear, the worm gear is engaged with a worm, and the worm is rotationally connected with the shell.

[0011] By adopting the above scheme, the operator can drive the worm gear to rotate by rotating the worm, thereby driving the central shaft to rotate. Since the steel cable passes through the central shaft, the rotation of the central shaft will wind the steel cable on the surface of the central shaft, thereby tightening the steel cable. The worm gear and the worm have self-locking property, which can keep the steel cable in a tightened state. The operator can rotate the worm to drive the worm gear to rotate, which is more labor-saving.

[0012] Optionally, the shell is connected with a first clamping block and a second clamping block, the first clamping block and the second clamping block are respectively located on opposite sides of the worm axis, the first clamping block and the second clamping block are slidingly connected with the shell, the first clamping block is provided with a threaded hole, a first threaded rod is threadedly connected in the threaded hole, one end of the first threaded rod is rotationally connected with the second clamping block, and rotating the first threaded rod can clamp the worm by the first clamping block and the second clamping block.

[0013] By adopting the above scheme, when the steel cable is tensioned, the operator can rotate the first threaded rod to make the first clamping block and the second clamping block approach each other until the first clamping block and the second clamping block clamp the worm, thereby further preventing the worm from rotating and ensuring that the steel cable will not be loosened.

[0014] Optionally, the anchoring structure comprises a main anchor rod and a base plate, the main anchor rod is slidingly connected with the base plate, the steel cable is hingedly connected with the base plate, and the main anchor rod is inserted into the ground.

[0015] Optionally, the base plate is connected with an auxiliary anchor rod, the auxiliary anchor rod is slidingly connected with the base plate, and the auxiliary anchor rod is inserted into the ground.

[0016] By adopting the above scheme, the base plate is fixed to the ground more tightly.

[0017] Optionally, a threaded groove is formed in the upper surface of the main anchor rod, a second threaded rod is threadedly connected in the threaded groove, a transmission cavity is formed in the groove bottom of the threaded groove, a sliding hole is formed in the side wall of the transmission cavity and communicates with the outer side surface of the main anchor rod, a plug rod is slidingly connected in the sliding hole, one end of the second threaded rod is located in the transmission cavity, one end of the second threaded rod located in the transmission cavity is rotationally connected with a propelling block, the propelling block is hingedly connected with a connecting rod, and one end of the connecting rod away from the propelling block is hingedly connected with the plug rod.

[0018] By adopting the above scheme, after the main anchor rod is inserted into the ground, the operator can make the propelling block slide in the transmission cavity by rotating the second threaded rod, the propelling block drives the plug rod to be inserted into the ground through the connecting rod, and the fixation of the main anchor rod is further strengthened.

[0019] In summary, the present application has the following technical effects:

[0020] By setting the hoop structure, anchoring structure and steel cable, the three-tube tower is supported, making it more convenient for the operator to replace the tower mast structure or reinforce it;

[0021] By setting the tensioning structure, the operator can more conveniently adjust the steel cable;

[0022] By setting the auxiliary anchor rod, the base plate is fixed more firmly. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 is a schematic diagram of the overall structure of the present application;

[0024] Figure 2 is a partial structure cutaway view of the present application intended to emphasize the tensioning structure;

[0025] Figure 3 is a partial structure cutaway view of the present application intended to emphasize the first clamping plate;

[0026] Figure 4 is a partial structure schematic diagram of the present application intended to emphasize the base plate;

[0027] Figure 5 is a partial structure cutaway view of the present application intended to emphasize the internal structure of the main anchor rod.

[0028] In the figure, 1, hoop structure; 2, steel cable; 3, tensioning structure; 31, outer shell; 32, central shaft; 321, worm gear; 322, worm; 4, base plate; 41, auxiliary anchor rod; 5, main anchor rod; 51, second threaded rod; 52, connecting rod; 53, insertion rod; 6, tower column; 7, first clamping plate; 71, second clamping plate; 72, first threaded rod. DETAILED DESCRIPTION

[0029] The present application will be further described in detail below with reference to the accompanying drawings.

[0030] Reference Figure 1 A device for replacing or reinforcing the tower column component of a three-tube tower of a steel tower mast structure, comprising an anchoring structure and a hoop structure 1, the hoop structure 1 is provided in multiple, and each tower column 6 of the three-tube tower is connected with a hoop structure 1, the hoop structure 1 is connected with a steel cable 2, the end of the steel cable 2 away from the hoop structure 1 is connected with the anchoring structure, the anchoring structure is fixed to the ground, and the anchoring structure is distributed in a circular array, and the steel cable 2 is tensioned. When the three-tube tower of the steel tower mast structure needs to be reinforced, two steel cables 2 are pulled tight, so that the stress of one of the tower columns 6 is zero, then the operator replaces the tower column 6 with zero stress, and after the replacement is completed, the replacement of another tower column 6 is carried out, and so on, so as to replace or reinforce the three tower columns 6, thereby making the replacement and reinforcement of the steel tower mast structure more convenient.

[0031] Referring to Figure 1 and Figure 2 Each tower column 6 is connected with two groups of hoop structures 1, and the two groups of hoop structures 1 are arranged at 12m and 24m of the tower column 6 respectively. The steel cable 2 is connected with a tensioning structure 3 for controlling the tension of the steel cable 2, and the tensioning structure 3 comprises a shell 3131 and a central shaft 32, the central shaft 32 is rotationally connected inside the shell 3131, a through hole through the central shaft 32 is arranged on the axial surface of the central shaft 32, and the through hole is perpendicular to the axis of the central shaft 32. The steel cable 2 passes through the shell 3131 and the through hole, the central shaft 32 is fixedly connected with a worm gear 321, the worm gear 321 is engaged with a worm shaft 322, and the worm shaft 322 is rotationally connected with the shell 3131. The operator can drive the worm gear 321 to rotate by rotating the worm shaft 322, thereby driving the central shaft 32 to rotate. Since the steel cable 2 passes through the central shaft 32, the rotation of the central shaft 32 will wind the steel cable 2 on the surface of the central shaft 32, thereby tightening the steel cable 2. The worm gear 321 and the worm shaft 322 have self-locking property, which can keep the steel cable 2 in a tightened state, and the operator can rotate the worm shaft 322 to drive the worm gear 321 to rotate more easily.

[0032] Referring to Figure 2 and Figure 3 The shell 31 is connected with a first clamping block and a second clamping block, the first clamping block and the second clamping block are respectively located on opposite sides of the axis of the worm shaft 322, the first clamping block and the second clamping block are slidingly connected with the shell 31, the first clamping block is provided with a threaded hole, a first threaded rod 72 is threadedly connected in the threaded hole, and one end of the first threaded rod 72 is rotationally connected with the second clamping block. Rotating the first threaded rod 72 can clamp the worm shaft 322 by the first clamping block and the second clamping block. After the steel cable 2 is tensioned, the operator can rotate the first threaded rod 72 to make the first clamping block and the second clamping block approach each other until the first clamping block and the second clamping block clamp, thereby further preventing the worm shaft 322 from rotating and ensuring that the steel cable 2 will not be loosened.

[0033] Referring to Figure 4 The anchoring structure comprises a main anchor rod 5 and a base plate 4, the main anchor rod 5 is slidingly connected with the base plate 4, the steel cable 2 is hingedly connected with the base plate 4, and the main anchor rod 5 is inserted into the ground. The base plate 4 is connected with an auxiliary anchor rod 41, the auxiliary anchor rod 41 is slidingly connected with the base plate 4, and the auxiliary anchor rod 41 is inserted into the ground to fix the base plate 4 on the ground more tightly.

[0034] Referring to Figure 5The upper surface of the main anchor rod 5 is provided with a threaded groove, a second threaded rod 51 is threadedly connected in the threaded groove, a transmission cavity is formed in the bottom of the threaded groove, a sliding hole is formed in the side wall of the transmission cavity and communicates with the outer surface of the main anchor rod 5, a plug rod 53 is slidably connected in the sliding hole, one end of the second threaded rod 51 is located in the transmission cavity, a pushing block is rotatably connected to the end of the second threaded rod 51 located in the transmission cavity, the pushing block is hingedly connected with a connecting rod 52, and one end of the connecting rod 52 away from the pushing block is hingedly connected with the plug rod 53. After the main anchor rod 5 is inserted into the ground, the operator can rotate the second threaded rod 51 to make the pushing block slide in the transmission cavity, and the pushing block drives the plug rod 53 to be inserted into the ground through the connecting rod 52, so that the fixation of the main anchor rod 5 is further strengthened.

[0035] The specific embodiments are only an explanation of the present application, and are not a limitation of the present application, and those skilled in the art can make modifications to the embodiments without creative contribution according to the needs after reading the present specification, as long as the modifications are within the scope of the claims of the present application and are protected by the patent law.

Claims

1. A device for replacing or reinforcing a three-tube tower column member of a steel tower mast structure, characterized by: The application relates to a three-tube tower structure, which comprises an anchoring structure and a plurality of hoop structures (1), each of the tower columns (6) of the three-tube tower is connected with the hoop structures (1), the hoop structures (1) are connected with steel wires (2), one end of the steel wires (2) away from the hoop structures (1) is connected with the anchoring structure, the anchoring structure is fixed on the ground, the anchoring structure is distributed in a circular array, and the steel wires (2) are in tension.

2. A device for replacing or reinforcing a three-tube tower column member of a steel tower mast structure according to claim 1, characterized in that: Each of the tower columns (6) is connected with two groups of hoop structures (1), and the two groups of hoop structures (1) are arranged at positions 12m and 24m high of the tower column (6) respectively.

3. A device for replacing or reinforcing a three-tube tower column member of a steel tower mast structure according to claim 1, characterized in that: The steel wire (2) is connected with a tensioning structure (3) for controlling the tensioning force of the steel wire (2).

4. A device for replacing or reinforcing a three-tube tower column member of a steel tower mast structure according to claim 3, characterized in that: The tensioning structure (3) comprises an outer shell (31) and a central shaft (32), the central shaft (32) is rotationally connected inside the outer shell (31), a through hole penetrating through the central shaft (32) is formed on the axial surface of the central shaft (32), the through hole is perpendicular to the axis of the central shaft (32), the steel wire (2) penetrates through the outer shell (31) and the through hole, the central shaft (32) is fixedly connected with a worm wheel (321), the worm wheel (321) is engaged with a worm shaft (322), and the worm shaft (322) is rotationally connected with the outer shell (31).

5. A device for replacing or reinforcing a three-tube tower column member of a steel tower mast structure according to claim 4, characterized in that: The outer shell (31) is connected with first and second clamping blocks, the first and second clamping blocks are located on opposite sides of the axis of the worm shaft (322) respectively, the first and second clamping blocks are slidingly connected with the outer shell (31), the first clamping block is provided with a threaded hole, a first threaded rod (72) is screw-connected in the threaded hole, one end of the first threaded rod (72) is rotationally connected with the second clamping block, and rotating the first threaded rod (72) can make the first and second clamping blocks clamp the worm shaft (322).

6. A device for replacing or reinforcing a three-tube tower column member of a steel tower mast structure according to claim 1, characterized in that: The anchoring structure comprises a main anchor rod (5) and a base plate (4), the main anchor rod (5) is slidingly connected with the base plate (4), the steel wire (2) is hingedly connected with the base plate (4), and the main anchor rod (5) is inserted into the ground.

7. A device for replacing or reinforcing a three-tube tower column member of a steel tower mast structure according to claim 6, characterized in that: The base plate (4) is connected with an auxiliary anchor rod (41), the auxiliary anchor rod (41) is slidingly connected with the base plate (4), and the auxiliary anchor rod (41) is inserted into the ground.

8. A device for replacing or reinforcing a three-tube tower column member of a steel tower mast structure according to claim 6, characterized in that: A threaded groove is formed in the upper surface of the main anchor rod (5), a second threaded rod (51) is screw-connected in the threaded groove, a transmission cavity is formed in the groove bottom of the threaded groove, a sliding hole, which is in communication with the outer side surface of the main anchor rod (5), is formed in the side wall of the transmission cavity, a plug rod (53) is slidingly connected in the sliding hole, one end of the second threaded rod (51) is located in the transmission cavity, one end of the second threaded rod (51) located in the transmission cavity is rotationally connected with a propelling block, the propelling block is hingedly connected with a connecting rod (52), and one end of the connecting rod (52) away from the propelling block is hingedly connected with the plug rod (53).