Rapid baking device for pig feed
The rapid baking device for pig feed, designed with a flipping mechanism and heating components, solves the problems of insufficient pretreatment, clumping, and inadequate tumbling in existing equipment, achieving rapid and uniform baking results, reducing energy consumption, and meeting the needs of large-scale pig farms.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-29
- Publication Date
- 2026-03-27
AI Technical Summary
Existing pig feed baking equipment lacks a pre-treatment stage, which easily leads to clumping and uneven baking. Some equipment cannot tumble the feed properly, resulting in incomplete baking of the feed at the bottom. It also has high energy consumption and low baking efficiency, making it difficult to meet the rapid baking needs of large-scale pig farms.
A rapid roasting device for pig feed was designed, which includes a turning mechanism and a heating component. The feed is broken up by a crushing rod, and the conveyor wheel tumbles and combines with a gear transmission structure to ensure that the feed is delivered evenly and heated fully, avoiding repeated roasting and reducing energy consumption.
It enables rapid and uniform baking of pig feed, improves baking efficiency and quality, reduces production costs, and meets the rapid baking needs of large-scale pig farms.
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Figure CN224050805U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a baking device technical field, especially to a pig feed rapid baking device. BACKGROUND
[0002] Pig feed is usually composed of protein feed, energy feed, roughage, green feed, silage, mineral feed and feed additive, and is the main feeding product for pig breeding. Pig feed is usually wet when it is just processed and needs to be baked before being bagged and stored.
[0003] In the prior art, the following equipment is needed for pig feed baking.
[0004] Drum-type baking machine, structure principle: mainly composed of cylindrical roller, heating device, transmission device, etc.
[0005] Net belt type baking machine, structure principle: composed of multiple layers of net belt, heating chamber, fan and other components.
[0006] Box-type baking machine, structure principle: usually a cuboid box, with multiple shelves inside, and feed placed on the shelves.
[0007] Microwave baking machine, structure principle: using microwave generator to generate microwaves, which makes water molecules in pig feed move at high speed under the action of microwave field, and generate heat through mutual friction, thereby realizing rapid baking of feed.
[0008] The current common pig feed baking equipment has many problems. Some equipment only has a single baking function and lacks a pretreatment link for feed. Feed may be caked when it enters the baking device, resulting in uneven baking. Some baking devices cannot make feed fully tumble during the baking process, and feed is prone to accumulate, which causes the bottom feed to be incompletely baked and affects the overall baking quality. Some equipment has high energy consumption and low baking efficiency, which is difficult to meet the demand for rapid baking of feed in large-scale pig farms, and these factors restrict the efficient development of the pig industry. SUMMARY
[0009] Technical problems solved
[0010] In view of the deficiencies of the prior art, the pig feed rapid baking device solves the problems of the current common pig feed baking equipment, some of which only have a single baking function, lack a pretreatment link of the feed, and the feed may be caked when entering the baking device, resulting in uneven baking; some baking devices cannot make the feed fully tumble in the baking process, and the feed is prone to accumulation, resulting in incomplete baking of the bottom feed and affecting the overall baking quality; and some devices have high energy consumption and low baking efficiency, which cannot meet the demand of large-scale pig farms for rapid baking of feed, which restricts the efficient development of the pig industry.
[0011] Technical scheme
[0012] In order to achieve the above object, the utility model discloses the following technical scheme:
[0013] A pig feed rapid baking device, comprising a baking device body, a conveying pipeline is fixedly installed at the side end of the baking device body, a turnover mechanism for pig feed baking and transportation is arranged in the baking device body, a servo motor is fixedly installed on the baking device body, two groups of heating components are arranged in the baking device body, a discharge hopper is fixedly installed on the conveying pipeline, the discharge hopper is in through connection with the inside of the conveying pipeline, a fixed block is fixedly installed on the discharge hopper, a rotating rod is rotatably installed in the fixed block, the turnover mechanism comprises a borosilicate glass cylinder, the borosilicate glass cylinder is limitingly rotatably installed in the inside of the baking device body, a conveying wheel is fixedly installed on the inner wall of the borosilicate glass cylinder, a second bevel gear is fixedly installed on the circumferential surface of the borosilicate glass cylinder, and a connecting rod is fixedly installed on the inner wall of the borosilicate glass cylinder.
[0014] Preferably, the rotating rod is fixedly installed with a first bevel gear at the side end, a spiral conveying rod is fixedly installed on the connecting rod, the spiral conveying rod is rotatably installed in the inside of the conveying pipeline, and the circumferential surface of the first bevel gear is engaged with a second bevel gear.
[0015] Preferably, the second bevel gear is fixedly installed with a crushing rod at the lower end, the circumferential surface of the second bevel gear is engaged with a gear transmission belt, the inner wall of the gear transmission belt is engaged with a first bevel gear, the first bevel gear is fixedly installed on the circumferential surface of the rotating rod in a penetrating mode, and the servo motor is fixedly connected with the rotating rod through an output shaft.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] In the novel, through the setting of the crushing rod and the conveying wheel and other structures, the crushing rod is used for dispersing the pig feed before the pig feed enters the baking link, so that the feed is prevented from caking, the conveying wheel is used for continuously rolling the feed after the feed enters the borosilicate glass cylinder, the contact area of the feed and heat is greatly increased, and in combination with sufficient heat provided by the two heating assemblies, the pig feed can be rapidly and uniformly baked, the baking efficiency and quality are effectively improved, and it is ensured that each part of the feed can achieve ideal baking effect.
[0018] In the novel, the gear transmission structure is utilized, the first flat gear is matched with the second flat gear, the rotation speed of the borosilicate glass cylinder is reasonable, the pig feed is prevented from being conveyed too fast in the cylinder, the pig feed is fully heated by the design, the unnecessary repeated baking process is reduced, the baking effect is ensured, the energy consumption is reduced, the overall production cost is reduced, and the economic benefit is improved. BRIEF DESCRIPTION OF DRAWINGS
[0019] The above description is only a summary of the technical scheme of the novel, in order to more clearly understand the technical means of the novel, and the novel can be implemented according to the content of the specification, and the following will be described in detail with the preferred embodiment of the novel and the accompanying drawings.
[0020] Figure 1 It is the structure diagram of the whole novel;
[0021] Figure 2 It is the structure diagram of the baking device body of the novel;
[0022] Figure 3 It is the structure diagram of the borosilicate glass cylinder of the novel;
[0023] Figure 4 It is the structure diagram of the discharge hopper of the novel.
[0024] Legend: 11, servo motor; 12, first flat gear; 13, rotating rod; 14, fixed block; 15, first bevel gear; 16, second bevel gear; 17, crushing rod; 18, discharge hopper; 21, borosilicate glass cylinder; 22, conveying wheel; 23, gear transmission belt; 24, second flat gear; 25, connecting rod; 26, spiral conveying rod; 27, conveying pipeline; 31, baking device body; 32, heating assembly. DETAILED DESCRIPTION
[0025] The embodiment of the application provides a pig feed rapid baking device, effectively solves the problems of the common pig feed baking equipment, some equipment only has a single baking function, lacks a pretreatment link of the feed, the feed may be caked when entering the baking device, and baking is uneven; some baking devices cannot make the feed fully tumble in the baking process, the feed is prone to accumulation, the bottom feed is not baked completely, and the overall baking quality is affected; some equipment has high energy consumption and low baking efficiency, and it is difficult to meet the demand of large-scale pig farms for rapid baking of the feed, and the technical problems restrict the efficient development of the pig industry.
[0026] Embodiment
[0027] As Figures 1-4 shown, the technical scheme in the embodiment of the application effectively solves the problems of the common pig feed baking equipment, some equipment only has a single baking function, lacks a pretreatment link of the feed, the feed may be caked when entering the baking device, and baking is uneven; some baking devices cannot make the feed fully tumble in the baking process, the feed is prone to accumulation, the bottom feed is not baked completely, and the overall baking quality is affected; some equipment has high energy consumption and low baking efficiency, and it is difficult to meet the demand of large-scale pig farms for rapid baking of the feed, and the technical problems restrict the efficient development of the pig industry, and the general idea is as follows:
[0028] In view of the problems in the prior art, the utility model provides a pig feed rapid baking device, including baking device body 31, baking device body 31 side end fixed mounting has conveying pipeline 27, its function is in baking device body 31 inside to the pig feed conveying and carries out the baking treatment, the setting of conveying pipeline 27 makes the conveying process of feed more orderly, avoids the situation that feed appears to scatter or block in the conveying process, baking device body 31 inside is equipped with the turnover mechanism for pig feed baking and transportation, this mechanism is the key to realize the efficient baking of pig feed, through the mechanism, pig feed can constantly overturn in the baking process, thereby guaranteeing that each part of the feed can fully contact heat, greatly improves the uniformity and efficiency of baking, baking device body 31 is fixedly installed with servo motor 11, and servo motor 11 has the characteristics of accurate control of rotating speed and torque, can provide stable and reliable power source for the whole baking device, by accurately controlling the operation of servo motor 11, the working state of the baking device can be adjusted according to different pig feed characteristics and baking requirements, to achieve the best baking effect.
[0029] The baking device body 31 is internally provided with two groups of heating assemblies 32, which can provide more sufficient heat and accelerate the baking speed of the pig feed. Meanwhile, the two groups of heating assemblies 32 can work independently or cooperatively according to the actual baking condition, further enhancing the flexibility and controllability of the baking process. The conveying pipeline 27 is fixedly provided with a lower hopper 18, which is in through connection with the inside of the conveying pipeline 27. The main function of the lower hopper 18 is to facilitate the feeding of the pig feed. Its funnel-shaped design can make the pig feed flow smoothly into the conveying pipeline 27, avoiding the problem of accumulation or blockage of the feed during feeding.
[0030] The lower hopper 18 is fixedly provided with a fixed block 14, and the rotating rod 13 is rotatably installed in the fixed block 14. The fixed block 14 provides stable support and rotating space for the rotating rod 13, ensuring that the rotating rod 13 can rotate smoothly and providing a basis for subsequent feed crushing and conveying operations.
[0031] The turnover mechanism includes a borosilicate glass cylinder 21, which is limitingly rotatably installed inside the baking device body 31. The borosilicate glass cylinder 21 has good heat resistance and chemical stability, can withstand high temperature environment, and will not react with pig feed, ensuring the quality of the pig feed. The conveying wheel 22 is fixedly installed on the inner wall of the borosilicate glass cylinder 21. When the borosilicate glass cylinder 21 rotates, the conveying wheel 22 not only pushes the pig feed to move in the cylinder to realize the conveying function, but also makes the pig feed continuously tumble in the cylinder, increases the contact area of the feed and heat, and improves the baking efficiency.
[0032] The second flat gear 24 is fixedly installed on the circumferential surface of the borosilicate glass cylinder 21, the connecting rod 25 is fixedly installed on the inner wall of the borosilicate glass cylinder 21, the first bevel gear 15 is fixedly installed on the side end of the rotating rod 13, the screw conveying rod 26 is fixedly installed on the connecting rod 25, and the screw conveying rod 26 is rotatably installed in the conveying pipeline 27. The first bevel gear 15 has a second bevel gear 16 meshing on the circumferential surface, and the second bevel gear 16 has a crushing rod 17 fixedly installed on the lower end. When the servo motor 11 drives the rotating rod 13 to rotate, the first bevel gear 15 drives the second bevel gear 16 to rotate, and then the crushing rod 17 rotates to scatter the pig feed falling from the lower hopper 18, preventing the feed from caking and ensuring that the feed can uniformly fall into the conveying pipeline 27, preparing for subsequent baking operations.
[0033] The second spur gear 24 is circumferentially engaged with a gear transmission belt 23, the inner wall of the gear transmission belt 23 is engaged with the first spur gear 12, the first spur gear 12 is fixedly installed through the circumferential surface of the rotating rod 13, the servo motor 11 is fixedly connected with the rotating rod 13 through an output shaft, and the gear transmission structure can effectively transmit the power of the servo motor 11 to each component, so as to realize the crushing, conveying and overturning of the feed and the like. In addition, since the diameter of the first spur gear 12 is smaller than that of the second spur gear 24, according to the gear transmission principle, when the first spur gear 12 rotates faster, the second spur gear 24 rotates relatively slower in the same time, which avoids the fast conveying of the pig feed in the borosilicate glass cylinder 21, ensures that the pig feed can be fully heated, and achieves good baking effect.
[0034] Working principle:
[0035] Feed pretreatment and conveying: when the pig feed is baked, the pig feed is first put into the hopper 18, and then the servo motor 11 is started. The output shaft of the servo motor 11 drives the rotating rod 13 to start rotating. During the rotation of the rotating rod 13, the first bevel gear 15 fixed at the side end rotates. Since the first bevel gear 15 is engaged with the second bevel gear 16, the second bevel gear 16 starts to rotate under the drive of the first bevel gear 15, and in turn drives the crushing rod 17 fixed at the lower end to rotate. During the rotation of the crushing rod 17, the pig feed falling from the hopper 18 is scattered, so that the pig feed can fall more uniformly into the conveying pipeline 27. At the same time, the rotation of the rotating rod 13 drives the first spur gear 12 fixed on the circumferential surface of the rotating rod 13 to rotate. The first spur gear 12 and the second spur gear 24 are engaged with each other through the gear transmission belt 23. When the first spur gear 12 rotates, the gear transmission belt 23 moves, and in turn drives the second spur gear 24 to rotate. The second spur gear 24 is fixed on the circumferential surface of the borosilicate glass cylinder 21, so the borosilicate glass cylinder 21 rotates with the second spur gear 24. The connecting rod 25 fixed on the inner wall of the borosilicate glass cylinder 21 also rotates synchronously. Since the connecting rod 25 is fixedly connected with the spiral conveying rod 26, the spiral conveying rod 26 starts to rotate in the conveying pipeline 27, and the pig feed scattered and uniformly distributed in the conveying pipeline 27 is conveyed into the borosilicate glass cylinder 21.
[0036] The feed roasting process: before the pig feed enters the borosilicate glass cylinder 21, two groups of heating components 32 inside the roasting device body 31 are turned on in advance, the heat generated by the heating components 32 can be transmitted to the internal space through the borosilicate glass cylinder 21 to provide heat for roasting the pig feed, when the pig feed enters the borosilicate glass cylinder 21, the borosilicate glass cylinder 21 continues to rotate, the conveying wheel 22 fixed on the inner wall plays a role, on the one hand, the conveying wheel 22 makes the pig feed constantly tumble in the borosilicate glass cylinder 21, on the other hand, the conveying wheel 22 pushes the pig feed to move in the cylinder, realizes the conveying function, in this process, the pig feed receives the heating of the two groups of heating components 32 in the tumbling state, effectively avoids the problem that the bottom is not roasted completely due to the accumulation of the feed, and since the diameter of the first flat gear 12 is smaller than that of the second flat gear 24, according to the gear transmission principle, when the first flat gear 12 rotates faster, the second flat gear 24 rotates relatively slower in the same time, which avoids the pig feed from being conveyed too fast in the borosilicate glass cylinder 21, ensures that the pig feed can be fully heated, and achieves good roasting effect.
[0037] Finally, it should be noted that: obviously, the above examples are only examples for clearly illustrating the utility model, and are not limited to the implementation mode. For ordinary skilled persons in the art, other different forms of changes or variations can be made on the basis of the above description. Here, it is not necessary and impossible to enumerate all the implementation modes. The obvious changes or variations derived therefrom are still within the protection scope of the utility model.
Claims
1. A pig feed rapid roasting device comprising a roasting device body (31), characterized in that: The conveying pipeline (27) is fixedly installed on the side end of the baking device body (31), the baking device body (31) is internally provided with a turnover mechanism for pig feed baking and transportation, the baking device body (31) is fixedly installed with a servo motor (11), and the baking device body (31) is internally provided with two groups of heating assemblies (32); Wherein, the conveying pipeline (27) is fixedly installed with a lower hopper (18), the lower hopper (18) is in through connection with the inside of the conveying pipeline (27), the lower hopper (18) is fixedly installed with a fixed block (14), and the fixed block (14) is in through rotationally installed with a rotating rod (13); Wherein, the turnover mechanism comprises a borosilicate glass cylinder (21), the borosilicate glass cylinder (21) is limitingly rotationally installed in the baking device body (31), the borosilicate glass cylinder (21) is fixedly installed with a conveying wheel (22) on the inner wall, the borosilicate glass cylinder (21) is fixedly installed with a second bevel gear (24) on the circumferential surface, and the borosilicate glass cylinder (21) is fixedly installed with a connecting rod (25) on the inner wall.
2. The rapid baking device for pig feed according to claim 1, characterized in that: The first bevel gear (15) is fixedly installed on the side end of the rotating rod (13).
3. The device for rapid baking of pig feed according to claim 2, characterized in that: The connecting rod (25) is fixedly installed with a spiral conveying rod (26).
4. The device for rapid baking of pig feed according to claim 3, characterized in that: The spiral conveying rod (26) is rotationally installed in the conveying pipeline (27).
5. The rapid baking device for pig feed according to claim 4, characterized in that; The first bevel gear (15) is meshed with the second bevel gear (16) on the circumferential surface.
6. The rapid baking device for pig feed according to claim 5, characterized in that: The second bevel gear (16) is fixedly installed with a crushing rod (17) at the lower end.
7. The rapid baking device for pig feed according to claim 6, characterized in that: The second bevel gear (24) is meshed with a gear transmission belt (23) on the circumferential surface. The first bevel gear (12) is in through fixed installation on the circumferential surface of the rotating rod (13).
8. The rapid baking device for pig feed according to claim 7, characterized in that: The first bevel gear (12) is in through fixed installation on the circumferential surface of the rotating rod (13). The servo motor (11) is fixedly connected with the rotating rod (13) through the output shaft.