Mining rotary kiln capable of pushing materials

By installing a pushing component and a rotary pushing drive system inside the mining rotary kiln, the problem of the single feeding method in the existing technology has been solved, realizing flexible control of material conveying speed and stable operation of equipment, thereby improving production efficiency and product quality.

CN224050999UActive Publication Date: 2026-03-27SHANDONG LUXIN GUOHE ENERGY SAVING & ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

The existing rotary kilns used in mining have a single feeding method, resulting in a fixed material conveying speed. This makes it difficult to adapt to different material characteristics and production process requirements, affecting product quality stability and increasing the risk of equipment failure and operating costs.

Method used

A pushing assembly, including a roller and a rotating pushing drive, is installed inside the rotary kiln. The transmission system, consisting of a geared motor, a drive gear, and a transmission gear ring, enables independent pushing control of the material. Combined with a damping bearing, it provides a damping and limiting effect, ensuring stable material conveying in different sections.

Benefits of technology

It achieves stable and continuous material conveying in the rotary kiln, and can flexibly adjust the pushing speed according to demand, thereby improving production efficiency and product quality, extending equipment service life, and reducing the risk of equipment failure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of mining rotary kilns, and discloses a mining rotary kiln capable of pushing materials, which comprises a rotary kiln cylinder and a rotary driving part for driving the rotary kiln cylinder to rotate, and pushing components are arranged at the positions of a preheating section, a transition section and a cooling section in the rotary kiln cylinder. The pushing assembly comprises a roller rotationally clamped in the inner wall of the rotary kiln cylinder, a plurality of pushing blades are evenly installed on the inner wall of the roller, three rotary pushing driving pieces independently driving the rollers to rotate are installed on the outer cylinder wall of the rotary kiln cylinder, and each rotary pushing driving piece comprises a gear motor, a driving gear and a transmission gear ring. The mining rotary kiln capable of pushing the materials not only has the stable feeding and processing capacity of a conventional rotary kiln, but also realizes independent control of the material pushing speed through an internal unique pushing structure and a driving system, and has remarkable advantages in the field of mining material treatment.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a rotary kiln for mine technical field, concretely is a kind of rotary kiln for mine of material is pushed. BACKGROUND

[0002] In the mining production, rotary kiln for mine is a kind of key equipment widely used in material processing. It is mainly used for preheating, calcining and a series of processing processes to ore and other materials to meet the requirements of subsequent beneficiation, smelting and other processes.

[0003] The existing rotary kiln for mine usually only relies on the rotation of rotary kiln cylinder itself to realize the movement of material in the cylinder, and this single feeding mode has certain limitations. On the one hand, its material conveying speed is relatively fixed, and it is difficult to flexibly adjust the pushing speed of material according to the characteristics of different materials and the specific requirements of different production processes. For example, for some ore with strict requirements on calcining time and temperature, fixed feeding speed may not accurately meet the process requirements, resulting in unstable product quality. On the other hand, in the long-term continuous production process, the single feeding mode is easy to make some parts of the equipment bear a large load, such as rotary driving parts, which not only increases the risk of equipment failure, but also affects the service life of the equipment, increases the operating cost and maintenance workload of the enterprise. SUMMARY

[0004] (I) Technical problem solved

[0005] In view of the deficiencies of the prior art, the utility model provides a rotary kiln for mine capable of pushing material to solve the above problems.

[0006] (II) Technical scheme

[0007] To achieve the above purpose, the utility model provides the following technical scheme: a rotary kiln for mine capable of pushing material, comprising a rotary kiln cylinder and a rotary driving part for driving the rotation thereof, a pushing assembly is installed at the positions of the preheating section, the transition section and the cooling section inside the rotary kiln cylinder, the pushing assembly comprises a roller rotatably connected to the inner wall of the rotary kiln cylinder, a plurality of pushing leaves are uniformly installed on the inner wall of the roller, three rotary pushing driving parts are installed on the outer cylinder wall of the rotary kiln cylinder, each for driving the rotation of the roller, the rotary pushing driving part comprises a speed reducer, a driving gear and a transmission gear, the transmission gear is installed at the middle position of the outer side wall of the roller, the speed reducer is installed on the outer cylinder wall of the rotary kiln cylinder, the driving gear is connected to the output shaft of the speed reducer, and the driving gear and the transmission gear are engaged.

[0008] As a preferred technical scheme of the utility model, damping bearings are installed at the positions close to the front and rear ports of the outer cylinder wall of the roller, and the two end damping bearings are correspondingly installed on the inner wall of the rotary kiln cylinder.

[0009] As the preferred technical scheme of the present application, the inner cylinder surface of the roller is flush with the inner cylinder surface of the rotary kiln cylinder.

[0010] As the preferred technical scheme of the present application, the rotary driving member comprises a driving gear ring installed at the tail end position of the rotary kiln cylinder, and a driving base distributed below the tail end of the rotary kiln cylinder for driving the driving gear ring to rotate.

[0011] As the preferred technical scheme of the present application, the rotary kiln cylinder is provided with a rotary supporting member at the front end position.

[0012] As the preferred technical scheme of the present application, the rotary supporting member comprises a wheel belt, a support and a supporting wheel, the support is installed on the ground, the supporting wheel is installed on the top of the support, the wheel belt is installed on the outer cylinder wall of the rotary kiln cylinder, and the two supporting wheels are rollingly supported on the bottom of the wheel belt.

[0013] As the preferred technical scheme of the present application, three transmission windows are formed on the outer cylinder wall of the rotary kiln cylinder, and the driving gear and the transmission gear ring are engaged through the transmission windows.

[0014] Compared with the prior art, the present application provides a mine rotary kiln capable of pushing the material, which has the following beneficial effects:

[0015] In the normal feeding process:

[0016] The rotary kiln cylinder serves as the main structure, the pushing assembly installed in different sections inside can rotate with the rotary kiln cylinder, ensuring the continuity of the material in the whole rotation process, so that the material can smoothly pass through different stages such as the preheating section, the transition section and the cooling section, providing a stable conveying environment for the treatment of the material and ensuring the normal operation of the feeding process.

[0017] The rotary driving member drives the rotary kiln cylinder to rotate, and the structure design is reasonable, which can provide sufficient power to make the material move smoothly in the cylinder, effectively improving the production efficiency and meeting the demand of large-scale material treatment.

[0018] In the separate pushing operation:

[0019] The roller in the pushing assembly is rotationally connected to the inner wall of the rotary kiln cylinder, the pushing blades on the inner wall can push the material in the axial direction, and the pushing can be carried out independently of the rotation of the rotary kiln cylinder, which makes it possible to start the rotary pushing driving member to accelerate the internal mineral pushing speed when needed, and the operation is flexible and convenient.

[0020] The rotary pushing driving member is composed of a speed reduction motor, a driving gear and a transmission gear ring, the driving gear is driven to rotate by the operation of the speed reduction motor, and then the transmission gear ring and the roller are driven to rotate, the transmission mode is stable and reliable, the speed of pushing the materials can be accurately controlled, and the requirements of pushing speed for different material processing processes are met.

[0021] The damping bearing installed on the outer cylinder wall of the roller near the front and rear end port positions can provide certain damping limiting effect when the pushing assembly is independently accelerated to push the mineral materials without using the rotary pushing driving member, the burden of the speed reduction motor is effectively reduced, the service life of the equipment is prolonged, and the stability of the equipment in different working states is ensured.

[0022] In summary, the mineral rotary kiln capable of pushing materials has the stable material feeding and processing capacity of the conventional rotary kiln, and through the unique pushing structure and driving system in the interior, the independent control of the pushing speed of the materials is realized, and the mineral material processing field has remarkable advantages. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is a structural schematic view of the utility model;

[0024] Figure 2 It is a structural schematic view of the utility model;

[0025] Figure 3 It is a structural schematic view of the rotary driving member of the utility model;

[0026] Figure 4 It is a structural schematic view of the rotary supporting member of the utility model;

[0027] Figure 5 It is a structural schematic view of the pushing assembly of the utility model;

[0028] Figure 6 It is a structural schematic view of the rotary pushing driving member of the utility model;

[0029] Figure 7 It is a distribution schematic view of the transmission window of the utility model.

[0030] 1, rotary kiln cylinder; 2, rotary driving member; 3, rotary supporting member; 4, pushing assembly; 5, rotary pushing driving member; 6, cover;

[0031] 11, transmission window;

[0032] 21, driving base; 22, driving gear ring;

[0033] 31, wheel belt; 32, support; 33, supporting wheel;

[0034] 41, roller; 42, pushing blade; 43, damping bearing;

[0035] 51, speed reduction motor; 52, driving gear; 53, transmission gear ring. DETAILED DESCRIPTION

[0036] The utility model will be made further detailed description in combination with the drawings and examples, obviously, the described examples are only a part of the utility model examples, rather than all examples. In the case of no conflict, the examples in the application and the features in the examples can be combined with each other. Based on the examples in the utility model, all other examples obtained by the ordinary skill in the art without creative labor belong to the scope of the utility model protection.

[0037] It should be noted that if the utility model examples involve directionality indication (such as up, down, left, right, front, back, etc.), the directionality indication is only used to explain the relative position relationship, movement condition, etc. between components in a certain posture (as shown in the drawings), if the certain posture changes, the directionality indication also changes accordingly.

[0038] In addition, "a plurality of" means two or more. In addition, the technical solutions of each example can be combined with each other, but it must be based on the realization of the ordinary skill in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, also not within the scope of the utility model protection.

[0039] Please refer to Figures 1-7 A mine rotary kiln capable of pushing materials:

[0040] The mine rotary kiln mainly comprises a rotary kiln cylinder 1, a rotary driving part 2 for driving the rotary kiln cylinder 1 to rotate, pushing assemblies 4 installed at different sections inside the rotary kiln cylinder 1, and related driving parts.

[0041] The rotary kiln cylinder 1 is the main structure of the whole device, and the pushing assemblies 4 are installed at the positions of the preheating section, the transition section and the cooling section inside the rotary kiln cylinder 1. The rollers 41 in the pushing assemblies 4 are rotationally connected to the inner wall of the rotary kiln cylinder 1, and the inner wall of the rollers 41 is uniformly provided with a plurality of pushing blades 42. The pushing blades 42 can push the materials along the axial direction of the rotary kiln cylinder 1, which can not only rotate with the rotary kiln cylinder 1, but also independently push the internal ore, so as to speed up the operation of pushing the internal ore.

[0042] Three rotary pushing driving members 5 are installed on the outer wall of the rotary kiln cylinder 1 to independently drive each roller 41 to rotate. The rotary pushing driving member 5 comprises a speed reducer motor 51, a driving gear 52 and a transmission gear ring 54. The transmission gear ring 53 is installed at the middle position of the outer side wall of the roller 41, the speed reducer motor 51 is installed on the outer wall of the rotary kiln cylinder 1, the driving gear 52 is connected to the output shaft of the speed reducer motor 51, and the driving gear 52 and the transmission gear ring 54 are engaged. The rotation of the speed reducer motor 51 drives the driving gear 52 to rotate, and then drives the transmission gear ring 53 and the roller 41 to rotate, thereby realizing the rapid pushing of the materials.

[0043] The outer wall of the roller 41 is provided with a damping bearing 43 near the front and rear ends. The damping bearings 43 at both ends are installed on the inner wall of the rotary kiln cylinder 1. The damping bearing 43 can provide certain damping limiting effect when the rotary pushing driving member 5 is not used to independently accelerate the pushing of the mineral materials, thereby effectively reducing the burden of the speed reducer motor 51.

[0044] The inner wall of the roller 41 is flush with the inner wall of the rotary kiln cylinder 1, which ensures that the materials can smoothly flow along the rotary kiln cylinder 1 during the pushing process.

[0045] The rotary driving member 2 comprises a driving gear ring 22 installed at the tail end of the rotary kiln cylinder 1 and a driving base 21 distributed below the tail end of the rotary kiln cylinder 1 to drive the driving gear ring 22 to rotate. The driving base 21 drives the driving gear ring 22 to rotate, thereby rotating the rotary kiln cylinder 1 as a whole.

[0046] A rotary supporting member 3 is installed at the front end of the rotary kiln cylinder 1. The rotary supporting member 3 comprises a wheel belt 31, a support 32 and a supporting wheel 33. The support 32 is installed on the ground, the two supporting wheels 33 are installed on the top of the support 32, and the wheel belt 31 is installed on the outer wall of the rotary kiln cylinder 1. The two supporting wheels 33 are rolling supported on the bottom of the wheel belt 31, thereby providing stable support and rotation cooperation for the front end of the rotary kiln cylinder 1.

[0047] Three transmission windows 11 are formed on the outer wall of the rotary kiln cylinder 1. The driving gear 52 and the transmission gear ring 53 are engaged through the transmission windows 11. An outer cover 6 is also installed on the outer wall of the rotary kiln cylinder 1 to close the transmission windows 11 and protect the speed reducer motor 51 and the driving gear 52.

[0048] In operation, the materials enter from one end of the rotary kiln cylinder 1. Under the driving of the rotary driving member 2, the rotary kiln cylinder 1 and the pushing assembly 4 rotate synchronously. If it is necessary to accelerate the pushing speed of the internal mineral materials, the rotary pushing driving member 5 can be started again to drive the independent roller 41 in the pushing assembly 4 to rotate. The pushing blades 42 push the materials along the axial direction. After passing through different stages such as the preheating section, the transition section and the cooling section, the processing process of the materials is completed.

[0049] The above merely describes preferred embodiments of the present application and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

[0050] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0051] Furthermore, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description manner of the specification is merely for the sake of clarity, and those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be properly combined to form other embodiments that those skilled in the art can understand.

Claims

1. A rotary kiln for use in a mine, which is capable of pushing material, comprising a rotary kiln cylinder (1) and a rotary drive (2) for rotating the rotary kiln cylinder (1), characterized in that: The rotary kiln cylinder (1) is internally provided with pushing assemblies (4) at the preheating section, transition section and cooling section positions, the pushing assembly (4) comprises a roller (41) rotatably connected to the inner wall of the rotary kiln cylinder (1), the inner wall of the roller (41) is uniformly provided with a plurality of pushing blades (42), three rotary pushing driving members (5) are arranged on the outer wall of the rotary kiln cylinder (1) to drive the rotation of each roller (41), the rotary pushing driving member (5) comprises a speed reducer (51), a driving gear (52) and a transmission gear ring (53), the transmission gear ring (53) is arranged at the middle position of the outer side wall of the roller (41), the speed reducer (51) is arranged on the outer wall of the rotary kiln cylinder (1), the driving gear (52) is connected to the output shaft of the speed reducer (51), and the driving gear (52) and the transmission gear ring (53) are engaged.

2. A mine rotary kiln capable of pushing material according to claim 1, characterized in that: The outer wall of the roller (41) is provided with damping bearings (43) near the front and rear ends, and the damping bearings (43) are correspondingly arranged on the inner wall of the rotary kiln cylinder (1).

3. The mine rotary kiln capable of pushing the material according to claim 1, characterized in that: The inner wall of the roller (41) is flush with the inner wall of the rotary kiln cylinder (1).

4. The mine rotary kiln capable of pushing the material according to claim 1, characterized in that: The rotary driving member (2) comprises a driving gear ring (22) arranged at the tail end of the rotary kiln cylinder (1) and a driving base (21) arranged below the tail end of the rotary kiln cylinder (1) to drive the rotation of the driving gear ring (22).

5. The mine rotary kiln capable of pushing the material according to claim 1, characterized in that: The rotary supporting member (3) is arranged at the front end of the rotary kiln cylinder (1).

6. A mine rotary kiln capable of pushing material according to claim 5, characterized in that: The rotary supporting member (3) comprises a belt (31), a support (32) and a roller (33), the support (32) is arranged on the ground, the roller (33) is arranged on the top of the support (32), the belt (31) is arranged on the outer wall of the rotary kiln cylinder (1), and the two rollers (33) are rotatably supported on the bottom of the belt (31).

7. The mine rotary kiln capable of pushing the material according to claim 1, characterized in that: Three transmission windows (11) are formed in the outer wall of the rotary kiln cylinder (1), the driving gear (52) and the transmission gear ring (53) are engaged through the transmission windows (11), and an outer cover (6) is arranged on the outer wall of the rotary kiln cylinder (1) to seal the transmission windows (11) and the driving gear (52) of the speed reducer (51).