Heat exchange tube
By combining baffles and elastic scrapers inside the heat exchange tubes, the problem of fluid medium adhering to and scaling on the inner wall of the heat exchange tubes is solved, achieving a highly efficient cleaning effect and facilitating equipment inspection and maintenance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-16
- Publication Date
- 2026-03-27
AI Technical Summary
Existing heat exchange tubes are prone to fluid medium adhesion and scaling after prolonged use, which reduces heat exchange efficiency and is difficult to clean effectively, affecting equipment use and safety.
Design a heat exchange tube with an internal baffle and an elastic scraper. The baffle changes the fluid state to turbulence, and the elastic scraper scrapes the inner wall to remove dirt in the turbulent state. The baffle can be detached and installed by locking parts and positioning ends, which facilitates maintenance and cleaning.
It effectively prevents fluid media from adhering to the inner wall of the pipe and forming scale, extends the cleaning cycle, ensures that heat transfer efficiency is not affected, and facilitates subsequent maintenance and cleaning.
Smart Images
Figure CN224051143U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to heat exchange tube technical field especially relates to a heat exchange tube. BACKGROUND
[0002] As the core heat transfer element of the shell-and-tube heat exchanger, the performance of the heat exchange tube directly affects the overall efficiency of the heat exchanger. Existing research shows that the key factors affecting the heat exchange efficiency include fluid properties (such as thermal conductivity, viscosity), flow state (laminar flow or turbulent flow), fouling degree, and heat exchange tube structure design, etc.
[0003] The existing heat exchange tube only has a single spoiler built-in. The spoiler can change the local flow rate and flow state of the fluid medium in the heat exchange tube to a certain extent, but it cannot solve the problem of medium wall hanging and fouling on the inner wall of the heat exchange tube. If the dirt is not cleaned for a long time, the heat exchanger will lose its function; the heat exchange efficiency of the heat exchanger will decrease rapidly, which cannot meet the process requirements, and in some cases, it will seriously affect the use of subsequent equipment and increase the potential risk. SUMMARY
[0004] In order to solve the above technical problems or at least partially solve the above technical problems, the present application provides a heat exchange tube.
[0005] The present application provides a heat exchange tube, comprising:
[0006] a pipe body;
[0007] a spoiler having opposite positioning ends and pipe penetrating ends, the pipe penetrating ends penetrating into the interior of the pipe body from one end of the pipe body and extending out from the other end, the positioning ends and the pipe penetrating ends are both located outside the pipe body, and the positioning ends are provided with abutting parts for abutting with the end face of one end of the pipe body;
[0008] a locking part for locking the pipe penetrating ends extending out of the pipe body, so that the spoiler penetrates through the pipe body in a straight line direction;
[0009] an elastic dirt scraping part provided in the pipe body and around the spoiler, two ends of the elastic dirt scraping part are connected with the two ends of the spoiler penetrating into the interior of the pipe body, and the elastic dirt scraping part is in contact with the inner wall of the pipe body;
[0010] When the fluid in the pipe body hits the elastic dirt scraping part, the elastic dirt scraping part deforms to scrape off the dirt on the inner wall of the pipe body.
[0011] In one embodiment, the elastic scraping member comprises at least one spring, the spring is arranged around the portion of the spoiler extending into the pipe body along the length direction of the pipe body, and the outer circumferential surface of the spring is in contact with the inner wall of the pipe body.
[0012] In one embodiment, the elastic scraping member comprises one spring, the portion of the spoiler extending into the pipe body is provided with a hanging hole at each end thereof, and the two ends of the spring are connected in the two hanging holes respectively.
[0013] In one embodiment, the elastic scraping member comprises a plurality of springs, the portion of the spoiler extending into the pipe body is provided with a plurality of hanging holes along the length direction of the pipe body, and the two ends of each of the springs are connected in two adjacent hanging holes respectively.
[0014] In one embodiment, the middle portion of the spoiler is outwardly protruded to form a protruding portion, the protruding portion is located outside the hanging hole, and is used for abutting against two adjacent springs.
[0015] In one embodiment, the cross section of the spring is in one of a circular shape, a square shape, a triangular shape, an elliptical shape and a sheet shape.
[0016] In one embodiment, the pipe penetrating end is provided with a locking hole, and the locking member penetrates into the locking hole to lock the spoiler.
[0017] In one embodiment, the spoiler is in any one of a spiral shape, a corrugated shape and a concave hole shape.
[0018] In one embodiment, the abutting portion is provided with two abutting portions, and the two abutting portions are arranged on the upper surface and the lower surface of the positioning end.
[0019] In one embodiment, the width of the pipe penetrating end and the width of the positioning end are both smaller than the pipe diameter of the pipe body.
[0020] Compared with the prior art, the above technical solution provided by the embodiments has the following advantages:
[0021] By arranging the elastic scraping member around the portion of the spoiler extending into the pipe body, and converting the fluid from a laminar flow state to a turbulent flow state under the action of the spoiler, the fluid can impact the elastic scraping member in various random directions, and the elastic scraping member is forced to stretch and contract to vibrate, thereby scraping and removing the dirt on the inner wall of the pipe body, effectively solving the problems of wall hanging, scaling and scale accumulation in the pipe body. Meanwhile, the pipe penetrating end penetrating out of the pipe body is locked by the locking member, and the abutting portion on the positioning end is in abutment with the end surface of the pipe body, so that the spoiler can be detachably arranged in the pipe body, thereby facilitating subsequent maintenance, maintenance and cleaning. Attached Figure Description
[0022] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with the present invention and, together with the description, serve to explain the principles of the present invention.
[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0024] In the attached image:
[0025] Figure 1 This is a schematic diagram of an embodiment of a heat exchange tube according to this application;
[0026] Figure 2 This is a schematic diagram of another embodiment of a heat exchange tube according to this application;
[0027] Figure 3 yes Figure 2 Enlarged diagram of point A in the middle.
[0028] Icon labels:
[0029] 10. Pipe body; 20. Baffle; 20a. Hanging hole; 21. Positioning end; 22. Pipe end; 22a. Locking hole; 23. Protrusion; 30. Elastic scraper; 31. Spring; 40. Locking element; 50. Abutment part; L1. Width of positioning end; L2. Width of pipe end. Detailed Implementation
[0030] To provide a clearer understanding of the technical features, objectives, and effects of this utility model, the specific embodiments of this utility model are now described in detail with reference to the accompanying drawings. In the following description, it should be understood that the orientations or positional relationships indicated by terms such as "front," "rear," "upper," "lower," "left," "right," "longitudinal," "horizontal," "vertical," "horizontal," "top," "bottom," "inner," "outer," "head," and "tail" are based on the orientations or positional relationships shown in the accompanying drawings, and are constructed and operated in a specific orientation. They are only for the convenience of describing this technical solution and do not indicate that the device or component referred to must have a specific orientation; therefore, they should not be construed as limitations on this utility model.
[0031] It should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "fixing", "arranging" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements or the interaction relationship between two elements. When an element is referred to as "on" or "below" another element, the element can be "directly" or "indirectly" above the other element, or there can be one or more intervening elements. The terms "first", "second", "third" and the like are only for the convenience of describing the technical solutions, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features with "first", "second", "third" and the like can be explicitly or implicitly included one or more of the features. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0032] In the following description, specific details are set forth such as specific system structures, techniques, etc. in order to provide a thorough understanding of the embodiments of the present application for purposes of explanation and not limitation. However, it will be apparent to those skilled in the art that the present application can be practiced in other embodiments without these specific details. In other cases, detailed descriptions of well-known systems, devices, circuits, and methods are omitted so as not to obscure the description of the present application with unnecessary details.
[0033] Please refer to Figure 1 The present application provides a heat exchange pipe, which comprises a pipe body 10, a spoiler 20, a locking piece 40 and an elastic scale piece 30. The spoiler 20 has opposite positioning ends 21 and pipe penetrating ends 22. The pipe penetrating ends 22 penetrate into the inside of the pipe body 10 from one end of the pipe body 10 and extend out from the other end. The positioning ends 21 and the pipe penetrating ends 22 are both located outside the pipe body 10, and the positioning ends 21 are provided with abutting parts 50 for abutting with the end face of one end of the pipe body 10. The locking piece 40 is used for locking the pipe penetrating ends 22 extending out of the pipe body 10, so that the spoiler 20 penetrates through the pipe body 10 in a straight line direction. The elastic scale piece 30 is arranged in the pipe body 10 and around the spoiler 20. The two ends of the elastic scale piece 30 are connected with the two ends of the spoiler 20 penetrating into the inside of the pipe body 10, respectively, and the elastic scale piece 30 is in contact with the inner wall of the pipe body 10. When the fluid in the pipe body 10 hits the elastic scale piece 30, the elastic scale piece deforms to scrape off the dirt on the inner wall of the pipe body 10.
[0034] Exemplarily, the penetrating end 22 of the spoiler 20 is penetrated into the pipe body 10 from one end of the pipe body 10 and extends out from the other end, and the penetrating end 22 is locked by the locking member 40, and the abutting portion 50 provided on the positioning end 21 abuts against the end face of the pipe body 10, so that the spoiler 20 penetrates through the pipe body 10 in a straight line direction; if the spoiler 20 needs to be replaced or cleaned, the locking member 40 is only needed to be disengaged from the locking of the penetrating end 22, and then the positioning end 21 is held and pulled outward, so that the spoiler 20 is quickly pulled out of the pipe body 10, which is simple in structure and convenient to disassemble and assemble. It should be noted that the spoiler 20 provided in the pipe body 10 can change the flow path of the fluid, promote the transition from laminar flow to turbulent flow, and further make the fluid mix more fully in the turbulent state, reduce the thickness of the thermal boundary layer, and also induce the fluid to generate rotation or periodic disturbance, form secondary flow and vortex, and further enhance heat transfer. In addition, the increased turbulent effect of the spoiler 20 can reduce the deposition of particles or impurities on the inner wall of the pipe body 10, delay the formation of dirt, and further prolong the cleaning period.
[0035] In order to further reduce the problem of wall deposition and fouling of the inner wall of the pipe body 10, the elastic scraping member 30 is provided around the spoiler 20, so that the fluid entering the pipe body 10 is converted from laminar flow to turbulent flow state under the action of the spoiler 20, the elastic scraping member 30 is impacted in various random directions by the fluid in the turbulent state, and the elastic scraping member 30 is forced to stretch and contract vibration, so that the elastic scraping member 30 can be scraped on the inner wall of the pipe body 10, thereby removing the dirt on the inner wall of the pipe body 10 and preventing the accumulation of dirt to cause pipe blockage, thereby ensuring that the heat transfer of the inner wall of the tank is not affected by fouling.
[0036] That is, the heat exchange pipe of the present embodiment is provided with the elastic scraping member 30 around the part of the spoiler 20 penetrating into the pipe body 10, and the fluid is converted from laminar flow to turbulent flow state under the action of the spoiler 20, so as to impact the elastic scraping member 30 in various random directions, and the elastic scraping member 30 is forced to stretch and contract vibration, thereby achieving the scraping of the inner wall of the pipe body 10 to remove the dirt on the inner wall, effectively solving the problems of wall deposition, fouling and blockage caused by dirt accumulation of the fluid medium in the pipe body 10. Meanwhile, the penetrating end 22 penetrating out of the pipe body 10 is locked by the locking member 40, and the abutting portion 50 on the positioning end 21 abuts against the end face of the pipe body 10, so that the spoiler 20 is detachably provided in the pipe body 10, thereby facilitating subsequent maintenance, maintenance and cleaning.
[0037] Exemplarily, the shape of the spoiler 20 can be set correspondingly according to the characteristics of the fluid, for example, for high viscosity and low flow rate fluid, the shape of the spoiler 20 can be spiral; for low viscosity and high flow rate fluid, the shape of the spoiler 20 can be corrugated; for clean fluid, the shape of the spoiler 20 can be concave hole. That is, the shape of the spoiler 20 is any one of spiral, corrugated and concave hole.
[0038] Referring to Figure 1 and Figure 2 In an embodiment, the elastic scraping member 30 includes at least one spring 31, the spring 31 is arranged around the part of the spoiler 20 extending into the pipe body 10 along the length direction of the pipe body 10, and the outer peripheral surface of the spring 31 is in contact with the inner wall of the pipe body 10. That is, the fluid is converted into a turbulent state under the action of the spoiler 20 and hits the spring 31 in all directions, so that the spring 31 is forced to stretch and contract vibration, and since the outer peripheral surface of the spring 31 is in contact with the inner wall of the pipe body 10, the spring 31 can scrape the inner wall of the pipe body 10, thereby removing the dirt on the inner wall.
[0039] Here, it should be noted that the above-mentioned term "at least one" means one or more, which can be set correspondingly according to the characteristics of the fluid. If the elastic scraping member 30 includes one spring 31 according to the characteristics of the fluid, the part of the spoiler 20 extending into the pipe body 10 can be provided with a hanging hole 20a at both ends, and the two ends of the spring 31 are connected in the two hanging holes 20a respectively, so as to realize the detachable connection of the spring 31 on the spoiler 20, which is convenient for subsequent maintenance, maintenance or cleaning. If the elastic scraping member 30 includes multiple springs 31 according to the characteristics of the fluid, multiple hanging holes 20a can be provided on the part of the spoiler 20 extending into the pipe body 10 along the length direction of the pipe body 10, and the two ends of a single spring 31 are connected in the adjacent two hanging holes 20a respectively, so as to realize the detachable connection of the multiple springs 31 on the spoiler 20 in turn, which is convenient for subsequent maintenance, maintenance or cleaning.
[0040] Referring to Figure 3 Further, when the part of the spoiler 20 extending into the pipe body 10 is provided with multiple hanging holes 20a, the middle part of the spoiler 20 is outwardly protruded to form a protruding part 23, and the protruding part 23 is located outside the hanging hole 20a, which is used to abut the adjacent two springs 31. In this way, it can be ensured that each section of the spring 31 can automatically stretch and contract in the pipe body 10, thereby playing a role of scraping the inner wall of the pipe body 10.
[0041] Exemplarily, the cross section of the spring 31 can be set to a corresponding shape according to the specific needs of the physical and chemical characteristics of the fluid medium in the pipe body 10. Among them, the cross section of the spring 31 is one of circular, square, triangular, oval and sheet.
[0042] In one embodiment, the pipe penetrating end 22 is provided with a locking hole 22a, and the locking member 40 is inserted into the locking hole 22a to lock the spoiler 20.
[0043] In one embodiment, the abutting portion 50 is provided with two, which are respectively arranged on the upper surface and the lower surface of the positioning end 21. In this way, the two abutting portions 50 abut against the end surface of the pipe body 10, and cooperate with the locking member 40 to lock the pipe penetrating end 22, so as to fix the spoiler 20 in the pipe body 10 in a straight line direction.
[0044] In one embodiment, the width L2 of the pipe penetrating end 22 and the width L1 of the positioning end 21 are both less than the pipe diameter of the pipe body 10. In this way, it is ensured that the spoiler 20 can normally pass through the pipe body 10, and the spoiler 20 cannot be fixed in the pipe body 10 due to the width being greater than the pipe diameter of the pipe body 10.
[0045] It can be understood that the above embodiments only express the preferred embodiments of the present application, and the description is more specific and detailed, but it cannot be understood as the limitation of the patent scope of the present application; it should be pointed out that for ordinary skilled in the art, the above technical features can be freely combined without departing from the concept of the present application, and some deformations and improvements can be made, which all belong to the protection scope of the present application; therefore, any equivalent transformation and modification within the scope of the claims of the present application should belong to the scope of the claims of the present application.
Claims
1. A heat exchange tube, characterized by, The utility model relates to a pipeline cleaning device, which comprises: a pipeline body; a spoiler having opposite positioning ends and a pipeline penetrating end, the pipeline penetrating end penetrating into the interior of the pipeline body from one end of the pipeline body and extending out from the other end, the positioning ends and the pipeline penetrating end are both located outside the pipeline body, and the positioning ends are provided with abutting parts for abutting with the end faces of the one end of the pipeline body; a locking part for locking the pipeline penetrating end extending out of the pipeline body, so that the spoiler penetrates through the pipeline body in a straight line direction; a resilient scraping part provided in the pipeline body and arranged around the spoiler, the two ends of the resilient scraping part are connected with the two ends of the spoiler penetrating into the interior of the pipeline body, and the resilient scraping part is in contact with the inner wall of the pipeline body; when the fluid in the pipeline body hits the resilient scraping part, the resilient scraping part deforms to scrape off the dirt on the inner wall of the pipeline body.
2. The heat exchange tube according to claim 1, wherein The resilient scraping part comprises at least one spring, the spring is arranged around the part of the spoiler penetrating into the pipeline body in the length direction of the pipeline body, and the outer peripheral surface of the spring is in contact with the inner wall of the pipeline body.
3. The heat exchange tube according to claim 2, wherein The resilient scraping part comprises one spring, the part of the spoiler penetrating into the interior of the pipeline body is provided with hanging holes at its two ends, and the two ends of the spring are connected in the two hanging holes respectively.
4. The heat exchange tube of claim 2, wherein The resilient scraping part comprises a plurality of springs, the part of the spoiler penetrating into the interior of the pipeline body is provided with a plurality of hanging holes in the length direction of the pipeline body, and the two ends of a single spring are connected in adjacent two hanging holes respectively.
5. The heat exchange tube according to claim 4, wherein The middle part of the spoiler is outwardly protruded to form a protruding part, the protruding part is located outside the hanging hole, and is used for abutting with adjacent two springs.
6. The heat exchange tube according to claim 3 or 4, characterized by The cross section of the spring is in one of circular, square, triangular, elliptical and sheet shapes.
7. The heat exchange tube of claim 1, wherein The pipeline penetrating end is provided with a locking hole, and the locking part penetrates into the locking hole to lock the spoiler.
8. The heat exchange tube of claim 1, wherein The shape of the spoiler is any one of spiral, corrugated and concave hole.
9. The heat exchange tube of claim 1, wherein The abutting parts are provided with two, and the two abutting parts are provided on the upper surface and the lower surface of the positioning end.
10. The heat exchange tube of claim 1, wherein The width of the pipeline penetrating end and the width of the positioning end are both smaller than the pipe diameter of the pipeline body.