Bending resistance detection device for ceramic tiles
By introducing a closed shell and an adjustable limiting plate structure into the ceramic tile flexural strength testing device, the problem of ceramic tile debris splashing is solved, achieving safe ceramic tile flexural strength testing and adapting to the fixing and debris collection of ceramic tiles of different sizes.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2026-03-27
AI Technical Summary
The existing ceramic tile flexural strength testing device has an open-air operating platform, which makes it easy for ceramic tile debris to splash and injure operators, posing a safety hazard.
Design a closed shell structure containing a ceramic tile support component and a conveyor component. The testing process can be observed through a tempered glass viewing port to prevent debris from splashing. An adjustable limit plate and support rod structure are used to adapt to ceramic tiles of different sizes, and a conveyor belt is used to collect the debris.
It prevents ceramic tile debris from splashing during flexural strength testing, ensuring operator safety, adapting to the fixing and testing of ceramic tiles of different sizes, and improving the safety and versatility of the test.
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Figure CN224051828U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ceramic tile anti -break detection equipment technical field especially relates to a kind of anti -break detection device for ceramic tile. BACKGROUND
[0002] The ceramic tile anti -break detection device is used to measure the anti -break strength of ceramic tile under stress, to ensure that it can withstand the pressure in daily use, to avoid breakage. Through anti -break detection, manufacturers can monitor product quality, ensure that each batch of products meets the standards, and reduce the rate of defective products. However, the existing anti -break detection device is in an open-air state, and ceramic tile debris can easily splash out during the observation of the ceramic tile detection process, causing injury to the operator.
[0003] For example, patent application No. CN202222535301.7, a ceramic tile anti -break testing machine, includes an operating table, two support columns, an adjustment assembly, and a pressing assembly. The two support columns are symmetrically arranged on the operating table. The pressing assembly is used to press the ceramic tile placed on the support column. The adjustment assembly includes an adjustment bidirectional screw and an adjustment slider. The adjustment bidirectional screw is rotatably arranged on the operating table. The adjustment slider is arranged on the positive thread segment and the reverse thread segment of the adjustment bidirectional screw, and is slidably connected with the operating table. The two support columns are arranged on the side of the adjustment slider away from the operating table. The adjustment bidirectional screw is driven to move, the adjustment bidirectional screw drives the adjustment slider to move, and the adjustment slider drives the support column to move, realizing the adjustment and installation of the support column. This reduces the process of constantly checking the position of the support column when adjusting the support column. However, the operating table of this technical solution is in an open-air state, and ceramic tile debris can easily splash out during the observation of the ceramic tile detection process, causing injury to the operator and leading to safety accidents. SUMMARY
[0004] The purpose of the present utility model is to provide an anti -break detection device for ceramic tile to solve the problems in the prior art. The specific technical solution is as follows:
[0005] An anti -break detection device for ceramic tile includes a housing, a ceramic tile bearing assembly slidably connected inside the housing, an anti -break detection assembly provided at the top of the housing, a conveying assembly provided at the lower end of the housing, observation ports provided on the four sides of the housing, and tempered glass installed at the observation ports.
[0006] Further, the ceramic tile bearing assembly includes a ceramic tile bearing frame, which slides in the housing. The lower end of the ceramic tile bearing frame is rotatably connected to the extension boss through a pulley. The boss is fixedly connected to the housing.
[0007] Further, two limiting plates are slidably connected to the ceramic tile bearing frame. Both limiting plates are threadedly connected to the screw. The middle part of the screw is rotatably connected to the side of the ceramic tile bearing frame.
[0008] Further, the upper surface of the ceramic tile carrier is provided with a scale line.
[0009] Further, the inner rod is rotationally connected with the limiting plate, three top blocks are equidistantly fixed on the inner rod, a protrusion is fixed on the inner rod, a rotating block is slidably connected with the inner rod, the protrusion slides in the rotating block, a spring one is arranged between the end of the inner rod and the rotating block, the rotating block is provided with a first limiting hole and a second limiting hole, and a limiting column is arranged on the end of the limiting plate and is inserted into the first limiting hole or the second limiting hole.
[0010] Further, the ceramic tile carrier is slidably connected with two supporting rods, the two supporting rods are located between the two limiting plates, two eccentric wheels are rotationally connected with the end of the supporting rod, the two eccentric wheels are fixedly connected with the pull rod, and rubber rings are sleeved on the outer sides of the two eccentric wheels.
[0011] Further, the ceramic tile carrier is slidably connected with two supporting rods, the two supporting rods are located between the two limiting plates, two eccentric wheels are rotationally connected with the end of the supporting rod, the two eccentric wheels are fixedly connected with the pull rod, and rubber rings are sleeved on the outer sides of the two eccentric wheels.
[0012] Further, the conveying assembly comprises a motor, the output end of the motor is connected with a conveying shaft, the conveying shaft is rotationally connected with the shell, the conveying shaft is in driving cooperation with a conveying belt, the side surface of the shell is rotationally connected with the upper end of a baffle, and the baffle is located above the end of the conveying belt.
[0013] Further, the anti-bending detection assembly comprises a cylinder one, the cylinder one is fixed at the lower end of a sliding plate, the sliding plate slides on the top of the shell, the output end of the cylinder one is connected with a pressing rod, the pressing rod is internally provided with a pressure sensor, and two inner sliding rods are slidably connected in the pressing rod.
[0014] Further, the sliding plate is connected with the output end of a cylinder two, and the cylinder two is fixed on the side surface of the shell.
[0015] The utility model discloses a kind of ceramic tile anti-bending test devices, including shell, ceramic tile carrier and anti-bending detection assembly, ceramic tile carrier is slidably connected with shell, and anti-bending detection assembly is slidably connected with ceramic tile carrier.
[0016] In the initial detection, the ceramic tile carrier in the shell is pulled out from the side surface of the shell, and the ceramic tile to be detected is installed in the ceramic tile carrier outside the shell. After installation is completed, the ceramic tile carrier is pushed into the shell, and the anti-bending detection assembly is moved downward to test the ceramic tile. The ceramic tile is crushed and falls on the conveying assembly. The ceramic tile fragments are transported out of the shell by the operation of the conveying assembly. The ceramic tile is installed outside the shell, and then pushed into the shell. The shell is a relatively closed environment. The operator can observe the test of the ceramic tile through the tempered glass. The ceramic tile debris is prevented from splashing out during the anti-bending test, and the operator is prevented from being injured. The test safety is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 The utility model discloses a kind of ceramic tile anti-bending test devices, including shell, ceramic tile carrier and anti-bending detection assembly, ceramic tile carrier is slidably connected with shell, and anti-bending detection assembly is slidably connected with ceramic tile carrier. Figure 1 ;
[0018] Figure 2 This is a schematic diagram of the overall structure of the present invention. Figure 2 ;
[0019] Figure 3 This is a schematic diagram of the overall structure of the present invention. Figure 3 ;
[0020] Figure 4 This is a schematic diagram of the overall structure of the present invention. Figure 4 ;
[0021] Figure 5 This is a schematic diagram of the ceramic tile support component structure of this utility model;
[0022] Figure 6 for Figure 5 Enlarged view of a portion of point A in the middle;
[0023] Figure 7 This is a schematic diagram of the limiting plate structure of this utility model. Figure 1 ;
[0024] Figure 8 for Figure 7 Enlarged view of a section at point B in the middle;
[0025] Figure 9 This is a schematic diagram of the limiting plate structure of this utility model. Figure 2 ;
[0026] Figure 10 for Figure 9 Enlarged view of a section at point C;
[0027] Figure 11 This is a partial exploded view of the limiting plate structure of this utility model;
[0028] Figure 12 for Figure 11 Enlarged view of a section at point D;
[0029] Explanation of markings in the diagram:
[0030] 1. Housing; 2. Extended boss; 3. Tile support frame; 4. Pulley; 5. Screw; 6. Scale line; 7. Limiting plate; 8. Inner rod; 9. Top block; 10. Protrusion; 11. Spring 1; 12. Rotating block; 13. First limiting hole; 14. Second limiting hole; 15. Limiting post; 16. Support rod; 17. Pull rod; 18. Eccentric wheel; 19. Rubber ring; 20. Slot; 21. Connecting rod; 22. Spring 2; 23. Connecting rod; 24. Motor; 25. Transmission shaft; 26. Conveyor belt; 27. Baffle; 28. Cylinder 1; 29. Pressure rod; 30. Inner slide rod; 31. Slide plate; 32. Cylinder 2. Detailed Implementation
[0031] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0032] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0033] Example 1
[0034] like Figures 1-12 As shown, a flexural strength testing device for ceramic tiles includes a housing 1, a ceramic tile bearing assembly slidably connected inside the housing 1, a flexural strength testing assembly at the top of the housing 1, a conveying assembly at the bottom of the housing 1, and observation ports on all four sides of the housing 1, with tempered glass installed at each observation port.
[0035] The working principle of the above technical solution is as follows: At the beginning of the test, the ceramic tile bearing component inside the housing 1 is pulled out from the side of the housing 1. The ceramic tile to be tested is installed into the ceramic tile bearing component on the outside of the housing 1. After the installation is completed, the ceramic tile bearing component is pushed into the housing 1. The bending resistance test component moves down to apply pressure to the ceramic tile. After the ceramic tile is squeezed and broken, it falls onto the conveying component. Through the operation of the conveying component, the ceramic tile fragments are transported out of the housing 1.
[0036] The ceramic tile is installed on the outside of the housing 1 and then pushed into the housing 1. The inside of the housing 1 is a relatively closed environment. The operator can observe the testing of the ceramic tile through the tempered glass to prevent ceramic tile fragments from splashing out during the flexural strength test and accidentally injuring the operator, thus ensuring the safety of the test.
[0037] Example 2
[0038] like Figures 1-12 As shown, the tile support assembly includes a tile support frame 3, which slides inside the housing 1. The lower end of the tile support frame 3 rotates on the extension boss 2 via a pulley 4. The boss 2 is fixedly connected to the housing 1.
[0039] Two limiting plates 7 are slidably connected to the tile carrier 3, both of which are threadedly connected with the screw rod 5, and the middle part of the screw rod 5 is rotatably connected to the side of the tile carrier 3.
[0040] The upper surface of the tile carrier 3 is provided with a scale line 6.
[0041] The working principle of the above technical solution is that the tile carrier 3 is pulled outwards, and the lower end of the tile carrier 3 is rotated outwards on the extension boss 2 through the pulley 4, so as to pull out the tile carrier 3 by a sufficient distance.
[0042] The screw rod 5 is rotated to drive the two limiting plates 7 to move closer or farther away, change the distance between the two limiting plates 7, calculate the distance between the two limiting plates 7 according to the scale line 6 on the upper surface of the tile carrier 3, so as to adapt to the length of the ceramic tile to be detected, place the ceramic tile on the two limiting plates 7, and the two limiting plates 7 are respectively abutted on both sides of the ceramic tile. After the ceramic tile is fixed, the tile carrier 3 is pushed back into the shell 1, so that the ceramic tile is located in the shell 1.
[0043] By rotating the screw rod 5, the distance between the two limiting plates 7 can be changed, so that the fixing of ceramic tiles of different lengths can be adapted. The two limiting plates 7 are symmetrically arranged with the middle position of the tile carrier 3 as the symmetry line, and move closer or farther away. Therefore, for ceramic tiles of different lengths, the ceramic tile is always fixed at the middle position, which is convenient for the bending resistance test.
[0044] Embodiment three
[0045] As shown in Figures 1-12 The inner rod 8 is rotatably connected in the limiting plate 7, three top blocks 9 are equidistantly fixed on the inner rod 8, a convex block 10 is fixed on the inner rod 8, a rotating block 12 is slidably connected on the inner rod 8, the convex block 10 slides in the rotating block 12, a spring 11 is arranged between the end of the inner rod 8 and the rotating block 12, the rotating block 12 is provided with a first limiting hole 13 and a second limiting hole 14, and a limiting column 15 is arranged at the end of the limiting plate 7 and inserted into the first limiting hole 13 or the second limiting hole 14.
[0046] Two supporting rods 16 are slidably connected to the tile carrier 3, both of which are located between the two limiting plates 7, and the end of the supporting rod 16 is rotatably connected with two eccentric wheels 18, both of which are fixedly connected with the pull rod 17, and the outer side of the two eccentric wheels 18 is sleeved with a rubber ring 19.
[0047] The working principle of the above technical solution is that in addition to the support of the two limiting plates 7 to the lower surface of the ceramic tile, there are also two supporting rods 16 under the ceramic tile.
[0048] Pulling back the rotating block 12, the rotating block 12 slides with the protrusion 10, the spring I 11 is compressed, the limiting column 15 is separated from the second limiting hole 14, rotating the rotating block 12, the inner rod 8 is driven to rotate through the protrusion 10, the three jacks 9 are driven to rotate, the edge of the ceramic tile is lifted by the front end of the jack 9, the rear pulling force on the rotating block 12 is reduced, the rotating block 12 is moved forward under the elastic force of the spring I 11, the first limiting hole 13 is inserted with the limiting column 15, at this time the rotating block 12 is released, the three jacks 9 can ensure the state of lifting the edge of the ceramic tile, the same operation is performed on the other side of the ceramic tile, the other side of the ceramic tile is lifted by the three jacks 9, at this time the ceramic tile is separated from the two supporting rods 16, the position of the two supporting rods 16 can be moved, the distance between the two supporting rods 16 is changed, and the distance between the limiting plate 7 and the supporting rod 16 is changed;
[0049] After the position of the two supporting rods 16 is adjusted, the pull rod 17 is pulled back, the eccentric wheel 18 is driven to rotate, the rubber ring 19 on the outer side of the eccentric wheel 18 is extruded on the ceramic tile carrier 3, the rubber ring 19 is deformed, and then the two supporting rods 16 and the ceramic tile carrier 3 are fixed, preventing the two supporting rods 16 from sliding randomly;
[0050] The rotating block 12 is pulled back again, the spring I 11 is compressed, the first limiting hole 13 is separated from the limiting column 15, the rotating block 12 is rotated in the opposite direction, the inner rod 8 is driven to rotate, the three jacks 9 return to the original position, the ceramic tile falls on the supporting rod 16 again, the rotating block 12 is released, the rotating block 12 moves forward under the elastic force of the spring I 11, the second limiting hole 14 on the rotating block 12 is inserted with the limiting column 15, preventing the inner rod 8 and the jack 9 from rotating randomly;
[0051] The ceramic tile between the two supporting rods 16 can be detected by the anti-bending detection assembly, the ceramic tile between the limiting plate 7 and the supporting rod 16 can be detected, the ceramic tile at different positions can be detected by moving the two supporting rods 16, and the diversity of detection is increased.
[0052] Example four
[0053] As shown in Figures 1-12 , the ceramic tile carrier 3 side is provided with a clamping groove 20, the shell 1 side is slidably connected with a connecting rod 21, a spring 22 is arranged between one end of the connecting rod 21 and the inner wall of the shell 1, and the other end of the connecting rod 21 is fixedly connected with a clamping rod 23;
[0054] The working principle of the above technical scheme is as follows: after the ceramic tile is installed on the two limiting plates 7, the ceramic tile bearing frame 3 is pushed into the shell 1, the side of the ceramic tile bearing frame 3 is abutted against the outer wall of the shell 1, the clamping rod 23 is located in the clamping groove 20, the connecting rod 21 is pulled outward, the spring 22 is compressed, and the clamping rod 23 is driven to move outward; when the clamping rod 23 exceeds the clamping groove 20, the clamping rod 23 is rotated to be clamped outside the clamping groove 20; under the pulling force of the spring 22, the side of the ceramic tile bearing frame 3 is ensured to be abutted against the outer wall of the shell 1, and the ceramic tile bearing frame 3 is prevented from sliding outward automatically in the ceramic tile testing process, so as to affect the testing effect.
[0055] Example five
[0056] As shown in Figures 1-12 , the conveying assembly comprises a motor 24, the output end of the motor 24 is connected with a conveying shaft 25, the conveying shaft 25 is rotationally connected with the shell 1, the conveying shaft 25 is drivingly connected with a conveying belt 26, the side of the shell 1 is rotationally connected with the upper end of a baffle 27, and the baffle 27 is located above the end portion of the conveying belt 26.
[0057] The working principle of the above technical scheme is as follows: the broken ceramic tile after testing falls on the conveying belt 26, the motor 24 is started, the conveying shaft 25 is driven to rotate, the conveying belt 26 is driven to rotate, the ceramic tile fragments move along with the conveying belt 26, the ceramic tile fragments push the baffle 27 open, and the ceramic tile fragments fall into the shell 1; a collecting box is arranged at the end portion of the conveying belt 26, and the ceramic tile fragments can be quickly collected.
[0058] Example six
[0059] As shown in Figures 1-12 , the anti-bending detection assembly comprises a cylinder one 28, the cylinder one 28 is fixed at the lower end of a sliding plate 31, the sliding plate 31 slides at the top of the shell 1, the output end of the cylinder one 28 is connected with a pressing rod 29, the pressing rod 29 is internally provided with a pressure sensor, and the pressing rod 29 is slidably connected with two inner sliding rods 30.
[0060] The sliding plate 31 is connected with the output end of a cylinder two 32, and the cylinder two 32 is fixed at the side of the shell 1.
[0061] The working principle of the technical scheme is as follows: starting the first air cylinder 28 drives the pressure rod 29 to move downward, the pressure rod 29 extrudes the upper surface of the ceramic tile, and the pressure sensor in the pressure rod 29 can detect the current pressure; starting the second air cylinder 32 drives the sliding plate 31 to slide in the lateral direction of the shell, drives the first air cylinder 28 and the pressure rod 29 to move in the lateral direction of the shell along with the sliding plate 31, and thus the anti-bending detection of the lateral position of the ceramic tile can be changed; the two inner sliding rods 30 are slidably connected in the pressure rod 29, the two inner sliding rods 30 can slide to the two ends in the pressure rod 29 or slide to one end at the same time, and thus the length and the longitudinal position of the pressure rod 29 can be changed, and thus the anti-bending detection of the longitudinal position of the ceramic tile can be changed, and thus the detection diversity is increased.
[0062] It can be understood that the utility model is described through some embodiments, and those skilled in the art know that various changes or equivalent replacements can be made to these features and embodiments without departing from the spirit and scope of the utility model. In addition, under the guidance of the utility model, these features and embodiments can be modified to adapt to specific conditions and materials without departing from the spirit and scope of the utility model. Therefore, the utility model is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of the present application belong to the scope protected by the utility model.
Claims
1. A bending resistance detection device for ceramic tiles, characterized in that, The application relates to a ceramic tile conveying device, which comprises a shell (1), a ceramic tile bearing assembly slidably connected in the shell (1), an anti-bending detection assembly arranged at the top of the shell (1), a conveying assembly arranged at the lower end of the shell (1), observation openings arranged on the four sides of the shell (1), and tempered glass arranged on the observation openings.
2. A breakage detection device for ceramic tiles as claimed in claim 1, characterized in that, The ceramic tile bearing assembly comprises a ceramic tile bearing frame (3) which is slidably arranged in the shell (1), and the lower end of the ceramic tile bearing frame (3) is rotatably arranged on an extension boss (2) through a pulley (4), and the boss (2) is fixedly connected with the shell (1).
3. A breakage detection device for ceramic tiles as claimed in claim 2, characterized in that, Two limiting plates (7) are slidably connected on the ceramic tile bearing frame (3), the two limiting plates (7) are threadedly connected with a screw rod (5), and the middle part of the screw rod (5) is rotatably arranged on the side of the ceramic tile bearing frame (3).
4. A breakage detection device for ceramic tiles as claimed in claim 3, characterized in that A scale line (6) is arranged on the upper surface of the ceramic tile bearing frame (3).
5. A breakage detection device for ceramic tiles as claimed in claim 4, characterized in that An inner rod (8) is rotatably connected in the limiting plate (7), three top blocks (9) are equidistantly fixed on the inner rod (8), a convex block (10) is fixed on the inner rod (8), a rotating block (12) is slidably connected on the inner rod (8), the convex block (10) is slidably arranged in the rotating block (12), a spring (11) is arranged between the end of the inner rod (8) and the rotating block (12), the rotating block (12) is provided with a first limiting hole (13) and a second limiting hole (14), a limiting column (15) is arranged at the end of the limiting plate (7), and the limiting column (15) is inserted into the first limiting hole (13) or the second limiting hole (14).
6. A breakage detection device for ceramic tiles as claimed in claim 5, characterized in that Two supporting rods (16) are slidably connected on the ceramic tile bearing frame (3), the two supporting rods (16) are arranged between the two limiting plates (7), two eccentric wheels (18) are rotatably connected at the ends of the supporting rods (16), the two eccentric wheels (18) are fixedly connected with a pull rod (17), and rubber rings (19) are arranged on the outer sides of the two eccentric wheels (18).
7. A breakage detection device for ceramic tiles as claimed in claim 6, characterized in that A clamping groove (20) is arranged on the side of the ceramic tile bearing frame (3), a connecting rod (21) is slidably connected on the side of the shell (1), a spring (22) is arranged between one end of the connecting rod (21) and the inner wall of the shell (1), and the other end of the connecting rod (21) is fixedly connected with a clamping rod (23).
8. The breakage detection apparatus for ceramic tiles according to claim 1, characterized in that, The conveying assembly comprises a motor (24), the output end of the motor (24) is connected with a conveying shaft (25), the conveying shaft (25) is rotatably connected with the shell (1), the conveying shaft (25) is drivingly and cooperatively connected with a conveying belt (26), the side of the shell (1) is rotatably connected with the upper end of a baffle (27), and the baffle (27) is arranged above the end part of the conveying belt (26).
9. The breakage detection apparatus for ceramic tiles according to claim 1, characterized in that, The anti-bending detection assembly comprises a cylinder (28), the cylinder (28) is fixedly arranged at the lower end of a sliding plate (31), the sliding plate (31) is slidably arranged at the top of the shell (1), the output end of the cylinder (28) is connected with a pressing rod (29), the pressing rod (29) is internally provided with a pressure sensor, and two inner sliding rods (30) are slidably connected in the pressing rod (29).
10. The breakage detection apparatus for ceramic tiles according to claim 9, characterized in that, The sliding plate (31) is connected with the output end of a cylinder (32), and the cylinder (32) is fixedly arranged on the side of the shell (1).
Citation Information
Patent Citations
Ceramic tile fracture resistance testing machine
CN218350019U