Wire twisting device for wire and cable production
By designing the flared end and guide wheel 2, the problems of friction and wear and uneven tension in the production of wire and cable strands were solved, achieving efficient production and improved product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2026-03-27
AI Technical Summary
During the production of stranded wires and cables, the continuous contact and friction between the turntable and the wire causes wear, affecting product quality. Frequent replacement of the turntable increases maintenance costs, and manual adjustment of the tension is cumbersome and difficult to ensure uniform tension, affecting the quality of stranded wire formation.
It adopts a flared end and guide wheel design. The flared end is coated with ceramic to reduce friction loss. The guide wheel 2, through ceramic coating and modular design, ensures stable tension of the wire. The external threaded sleeve and flared end allow for quick replacement. The motor-driven reducer controls the wire feeding speed to ensure uniform twisting.
It reduces wire damage, lowers maintenance costs, improves production efficiency, ensures the quality of stranded wire forming, and achieves improved tension uniformity and production efficiency.
Smart Images
Figure CN224052922U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a wire and cable production wire stranding device technical field, concretely is a wire and cable production wire stranding device. BACKGROUND
[0002] The wire and cable is a kind of commonly used power or signal transmission device, it is mainly composed of multiple wires, in the production process of wire and cable, wire stranding device is needed to be used to spiral winding and connection of multiple guides, when working, multiple groups of wires on the pay-off reel, its separated wire passes through the reserved hole of rotatable wire stranding disc, then is collected to the take-up device, and the collection work is completed through the take-up roller.
[0003] But it still has some shortcomings, for example: wire and cable wire stranding production process, transfer disc and wire continuous contact and friction, easily lead to the surface wear of transfer disc, in turn scratch wire insulation layer, affect product quality, frequently replace transfer disc not only increase maintenance cost, also reduce production efficiency, in addition, wire stranding needs manual adjustment of the tight state of each wire, operation is tedious and difficult to guarantee uniform tension, affect wire stranding forming quality.
[0004] To solve the above problems, a wire and cable production wire stranding device is provided in the present application. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a wire and cable production wire stranding device to solve the problems in the prior art, such as wire and cable wire stranding production process, transfer disc and wire continuous contact and friction, easily lead to the surface wear of transfer disc, in turn scratch wire insulation layer, affect product quality, frequently replace transfer disc not only increase maintenance cost, also reduce production efficiency, in addition, wire stranding needs manual adjustment of the tight state of each wire, operation is tedious and difficult to guarantee uniform tension, affect wire stranding forming quality.
[0006] To achieve the above object, the utility model provides the following technical scheme: a wire and cable production wire stranding device, including support platform, the upper end outer surface of support platform is connected with the protection side plate, the upper end central part of support platform is connected with pay-off reel, the central part of pay-off reel is connected with stand column, the outer wall of stand column is connected with sleeve, and the sleeve is located in the upper end of pay-off reel, the outer wall of sleeve is connected with wire disc.
[0007] Preferably, the outer wall of wire disc is provided with groove, the inner surface of groove is movably connected with rotating shaft, and the outer wall of rotating shaft is fixedly connected with guide wheel two.
[0008] Preferably, the upper end outer surface of the column is fixedly connected with a transfer disc, and a threaded hole is formed in the upper end outer surface of the transfer disc.
[0009] Preferably, an outer threaded sleeve is threadedly connected to the inner wall of the threaded hole, and a trumpet mouth is fixedly connected to the lower end outer surface of the outer threaded sleeve.
[0010] Preferably, a speed reducer is drivingly connected to the lower end outer surface of the wire paying-off disc, a motor is fixedly connected to one side outer surface of the speed reducer, a side plate is fixedly connected to the upper end outer surface of the wire paying-off disc, and a take-up roller is movably connected to the upper end outer surface of the side plate.
[0011] Preferably, a support frame is fixedly connected to the upper end outer surface of the protective side plate, a take-up device is detachably connected to the upper end central portion outer surface of the support frame, and a guide wheel one is fixedly connected to the upper end outer surface of the support frame.
[0012] Compared with the prior art, the utility model has the advantages that:
[0013] The trumpet mouth and the guide wheel two are arranged, so that the wire rod can be conveniently and quickly passed through the wire paying-off disc, the trumpet mouth can be conveniently and quickly disassembled and replaced, the ceramic coating of the trumpet mouth can reduce friction loss and damage of the wire rod in the wire twisting process, the quality of the wire product is ensured, the maintenance cost is reduced, the production efficiency is further improved, the guide wheel can conveniently adjust each wire rod to be in a taut state, the tension is uniform, and the wire twisting forming quality is not affected. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 Fig. 1 is a structural schematic view of the wire cable production wire twisting device of the utility model;
[0015] Figure 2 Fig. 2 is a structural schematic view of the wire paying-off disc and the transfer disc in the wire cable production wire twisting device of the utility model;
[0016] Figure 3 Fig. 3 is a structural schematic view of the guide wire disc in the wire cable production wire twisting device of the utility model;
[0017] Figure 4 Fig. 4 is a structural schematic view of the transfer disc in the wire cable production wire twisting device of the utility model.
[0018] In the figure: 1, support platform; 2, protective side plate; 3, support frame; 4, take-up device; 5, guide wheel one; 6, pay-off reel; 7, speed reducer; 8, motor; 9, side plate; 10, take-up roller; 11, stand; 12, sleeve; 13, wire guide disc; 14, groove; 15, rotating shaft; 16, guide wheel two; 17, transfer disc; 18, threaded hole; 19, externally threaded sleeve; 20, trumpet mouth. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0020] Please refer to Figures 1-4 The utility model provides a technical scheme: a wire twisting device for wire and cable production, including support platform 1, the upper end outer surface fixed connection of support platform 1 has protective side plate 2, the upper end central part swing joint of support platform 1 has pay-off reel 6, the lower end outer surface transmission of pay-off reel 6 is connected with speed reducer 7, and the outer surface fixed connection of one side of speed reducer 7 has motor 8, and its setting speed reducer 7 can make pay-off reel 6 rotate at a uniform speed, and the upper end outer surface fixed connection of pay-off reel 6 has side plate 9, and the upper end outer surface swing joint of side plate 9 has take-up roller 10, and the upper end outer surface fixed connection of protective side plate 2 has support frame 3, and the upper end central part outer surface of support frame 3 is detachably connected with take-up device 4, and the upper end outer surface fixed connection of support frame 3 has guide wheel one 5, and the central part fixed connection of pay-off reel 6 has stand 11, and the outer wall fixed connection of stand 11 has sleeve 12, and sleeve 12 is located in the upper end of pay-off reel 6, and the outer wall swing joint of sleeve 12 has wire guide disc 13, and through the setting wire guide disc 13, we can conveniently install guide wheel two 16 on stand 11.
[0021] In the embodiment, as Figure 3 The outer wall of the wire guide disc 13 is provided with a groove 14 on one side, the inner surface of the groove 14 is swing connected with a rotating shaft 15, the outer wall of the rotating shaft 15 is fixedly connected with a guide wheel two 16, through the setting guide wheel two 16, we can conveniently tighten the wire support, and after supporting and tightening, it will not affect the guidance of the wire, the upper end outer surface of the stand 11 is fixedly connected with a transfer disc 17, the upper end outer surface of the transfer disc 17 is provided with a threaded hole 18, the inner wall of the threaded hole 18 is threadedly connected with an externally threaded sleeve 19, the lower end outer surface of the externally threaded sleeve 19 is fixedly connected with a trumpet mouth 20, through the setting trumpet mouth 20, we can conveniently pass the wire from the transfer disc 17, and the externally threaded sleeve 19 and the trumpet mouth 20 can be disassembled and replaced, without disassembling the whole transfer disc 17, it is convenient and simple to operate.
[0022] A wire cable production stranding device, when in use, the wire rod is drawn out from the reel 6, first passes through the guide wheel two 16 on the outside of the sleeve 12 guide disc 13, the guide wheel two 16 on the guide disc 13 is flexibly rotated in the groove 14 through the rotating shaft 15, the arc-shaped supporting surface is used to tighten the wire rod and maintain constant tension, avoid the distortion or deviation caused by the wire rod shaking during the stranding process;The surface of the guide wheel two 16 is coated with ceramic coating, which reduces the friction damage of the wire rod surface, and also adapts to the support requirements of different wire diameters through elastic deformation, the wire rod is stabilized after the guide wheel two 16, enters the transfer disc 17 at the top of the stand 11, the horn mouth 20 above the transfer disc 17 is fixed through the threaded connection of the outer threaded sleeve 19 and the threaded hole 18, the tapered structure guides the multiple wire rods to pass into the stranding area, by adjusting the taper and inner diameter of the horn mouth 20, ensure that each wire bundle is uniformly arranged and forms a standard spiral pitch during stranding, during the stranding process, the modular design of the outer threaded sleeve 19 and the horn mouth 20 allows quick replacement of different specifications of guide components, adapts to the multi-scene requirements from thin core soft wire to thick cable, at the same time, the motor 8 is started to drive the reducer 7 to drive the reel 6 to rotate at a constant speed, the rotating speed of the reel 6 is accurately matched with the traction speed of the take-up roller 10 through the gear set of the reducer 7, so that the wire rod forms a stable speed difference in the stranding area, thereby completing the spiral stranding in the dynamic traction.
[0023] Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.
Claims
1. A wire stranding device for wire and cable production comprising a support platform (1), characterized in that: The upper end outer surface of the support platform (1) is fixedly connected with a protective side plate (2), the upper end central part of the support platform (1) is movably connected with a pay-off disc (6), the central part of the pay-off disc (6) is fixedly connected with a stand (11), the outer wall of the stand (11) is fixedly connected with a sleeve (12), and the sleeve (12) is located at the upper end of the pay-off disc (6), and the outer wall of the sleeve (12) is movably connected with a wire guide disc (13).
2. The wire stranding device for wire and cable production according to claim 1, characterized in that: The outer wall of one side of the wire guide disc (13) is provided with a groove (14), the inner surface of the groove (14) is movably connected with a rotating shaft (15), and the outer wall of the rotating shaft (15) is fixedly connected with a guide wheel two (16).
3. The wire stranding device for wire and cable production according to claim 1, characterized in that: The upper end outer surface of the stand (11) is fixedly connected with a transfer disc (17), and the upper end outer surface of the transfer disc (17) is provided with a threaded hole (18).
4. The wire stranding device for wire and cable production according to claim 3, characterized in that: The inner wall of the threaded hole (18) is threadedly connected with an external thread sleeve (19), and the lower end outer surface of the external thread sleeve (19) is fixedly connected with a trumpet mouth (20).
5. The wire stranding device for wire and cable production of claim 1, wherein: The lower end outer surface of the pay-off disc (6) is drivingly connected with a speed reducer (7), one side of the outer surface of the speed reducer (7) is fixedly connected with a motor (8), the upper end outer surface of the pay-off disc (6) is fixedly connected with a side plate (9), and the upper end outer surface of the side plate (9) is movably connected with a take-up roller (10).
6. The wire stranding device for wire and cable production according to claim 1, characterized in that: The upper end outer surface of the protective side plate (2) is fixedly connected with a support frame (3), the upper end central part of the outer surface of the support frame (3) is detachably connected with a wire collector (4), and the upper end outer surface of the support frame (3) is fixedly connected with a guide wheel one (5).