Energy-saving tea drum fixation machine
By designing the transmission and rotation components, the problems of uneven heating and high temperature and humidity caused by heat accumulation in the tea drum fixing machine were solved, achieving uniform heating and rapid evaporation of moisture from the tea leaves, thus improving the quality of the tea and energy efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2026-03-31
AI Technical Summary
The existing tea drum fixing machine has a small internal structure, which makes it easy for heat to accumulate and cause uneven heating of the tea leaves, resulting in scorched edges or red stems. In addition, the high temperature and high humidity environment may cause the tea leaves to turn yellow or ferment, affecting the quality of the tea.
An energy-saving tea drum fixing machine was designed, which includes a transmission component and a rotating component. The transmission component drives the drum to rotate and, combined with the fan blade structure of the rotating component, enables air circulation inside the drum, avoids heat accumulation, ensures uniform heating of the tea leaves, and rapidly evaporates moisture through the heating component to prevent tea fermentation.
This method achieves uniform heating of tea leaves, reduces scorching or red stems, shortens the fixation time, maintains the freshness of the tea leaves, prevents yellowing or fermentation, improves tea quality, and achieves energy-saving effects.
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Figure CN224055248U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a fixing machine technical field, concretely is a kind of energy-saving tea drum fixing machine. BACKGROUND
[0002] Drum fixing machine is the key equipment in tea processing, mainly used for green tea, yellow tea and other tea classes fixing process, through high temperature to destroy the activity of enzyme in fresh leaf, prevent polyphenols oxidation, while evaporating moisture, make tea keep green and fragrance.
[0003] The energy-saving tea drum fixing machine of the utility model discloses a furnace body inside is provided with the arc-shaped inner wall matched with the outer circle of drum, and the electric heating device is uniformly arranged on the arc-shaped inner wall, the furnace body bottom is provided with lifting device, lifting device is fixed on ground, drum is arranged in furnace body, and the outer wall of drum is provided with driving gear ring and driven gear ring on both ends, and driving gear ring and driven gear ring are matched with driving gear and driven gear fixed on rack respectively, and heat preservation upper cover is arranged above furnace body and is fixed on rack.The utility model discloses a furnace body inside is provided with the arc-shaped inner wall, guarantees the distance of heating device distance drum outer wall is consistent, to solve the problem of excessive power in prior art, heavy load of electric equipment line, high energy consumption, low thermal efficiency, high energy consumption cost;By setting furnace body on lifting device, the repair replacement time of drum fixing machine electric heating device is greatly saved, and product quality is guaranteed.
[0004] The device is provided with heating device, and the tea in the inside of drum is treated by killing green through heating device, but the structure in the inside of drum is small, and the heat in the inside of drum is easy to accumulate when heating, so that tea can be unevenly heated, and "focal point" or "red stem" phenomenon appears, and in the process of killing green to tea, fresh leaf moisture evaporates in large amount, if air in the inside of drum cannot circulate quickly, high temperature and high humidity environment can cause tea to be yellowish or ferment, so as to affect the quality of tea.
[0005] In view of the above problems, we make innovative design on the basis of the structure of the original energy-saving tea drum fixing machine. UTILITY MODEL CONTENTS
[0006] The utility model discloses a kind of energy-saving tea drum fixing machine, to solve the problem that the structure in the inside of drum is small in the above background technology, the heat in the inside of drum is easy to accumulate when heating, so that tea can be unevenly heated, and "focal point" or "red stem" phenomenon appears, and in the process of killing green to tea, fresh leaf moisture evaporates in large amount, if air in the inside of drum cannot circulate quickly, high temperature and high humidity environment can cause tea to be yellowish or ferment, so as to affect the quality of tea.
[0007] In order to achieve the above object, the utility model provides the following technical scheme: an energy -saving tea leaf drum fixation machine, including the base, the base lower extreme fixed mounting has the support leg, the support, the support fixed mounting is in the base upper end, the drum, the drum rotation is connected in the support inboard, the transmission assembly, the transmission assembly sets up in the base upper end, and transmission assembly is connected with the drum, the heating assembly, the heating assembly sets up in the drum side end, the rotation component, the rotation component sets up in the base outboard, and rotation component is connected with transmission assembly, wherein, transmission assembly is used for driving the drum rotation, the heating assembly is used for heating to the drum, the rotation component is used for lifting the drum inboard air flow.
[0008] Preferably, the transmission assembly includes a drive motor and a first gear, the drive motor is fixedly installed on the upper end of the base, and the output end of the drive motor is fixedly connected with the first gear.
[0009] Preferably, the transmission assembly further includes a second gear, the second gear is fixedly installed on the outer side of the drum, and the second gear is engaged with the first gear on the outer side.
[0010] Preferably, the heating assembly includes a support table and a heater, the support table is fixedly installed on the upper end of the base, and the heater is fixedly installed on the upper end of the support table, and the heater is arranged at the side end of the drum.
[0011] Preferably, the heating assembly further includes a control module and a storage battery, the control module is fixedly installed on the outer side of the support table, and the storage battery is fixedly installed on the outer side of the support table, and the storage battery is electrically connected with the control module and the heater.
[0012] Preferably, the rotation component includes a fixed frame, a first transmission shaft, a transmission belt, a second transmission shaft and a concentric shaft, the fixed frame is fixedly installed on the upper end of the base, and the concentric shaft is rotatably connected in the inner side of the fixed frame, the outer side of the concentric shaft is fixedly connected with the second transmission shaft, the second transmission shaft is connected with the first transmission shaft through the transmission belt, and the first transmission shaft is fixedly installed on the output end of the drive motor.
[0013] Preferably, the rotation component further includes a fan blade, the fan blade is fixedly installed on the end of the concentric shaft.
[0014] Preferably, the outer side of the drum is wrapped with a thermal insulation layer, and the thermal insulation layer is made of polyurethane insulation board.
[0015] Compared with the prior art, the energy -saving tea leaf drum fixation machine has the advantages that:
[0016] 1. Kill green structure, when the tea in the inside of the roller needs to be killed, first, the heater is controlled to run through the control module, so that the heater converts electric energy into heat energy to heat the tea in the inside of the roller, then the driving motor is controlled to run through the control module, the first gear is driven to rotate by the output end of the driving motor, the second gear is driven to rotate through the meshing with the first gear, the rotation of the second gear drives the roller to rotate in the inside of the support, so that the tea is continuously turned under the action of the guide plate on the inner wall of the roller, contacts the high temperature in the roller, rapidly inactivates the enzyme activity, and the effect of killing green is achieved;
[0017] 2. The wet structure is removed, when the output end of the driving motor rotates, the same concentric shaft on the outside of the fan blade is driven to rotate through the connection of the transmission belt, the rotation of the fan blade generates wind power, the generated wind power not only can make the heat act on the inside of the roller quickly, so that the tea is heated more evenly, the "focal edge" or "red stem" phenomenon is reduced, and the flowing hot air is faster than the static air in heat transfer, can rapidly transmit the heat to the surface of the tea, shorten the killing green time, keep the freshness of the tea, achieve the effect of energy saving, and in the process of killing green, the moisture of the fresh leaf evaporates a lot, the airflow generated by the fan blade can quickly take away the moisture, so that the tea is prevented from being yellow or fermented in the high temperature and high humidity environment. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is whole three-dimensional structure schematic diagram of the utility model;
[0019] Figure 2 It is whole side view structure schematic diagram of the utility model;
[0020] Figure 3 It is transmission assembly three-dimensional structure schematic diagram of the utility model;
[0021] Figure 4 It is the utility model Figure 2 It is the utility model
[0022] Figure 5 It is rotation assembly three-dimensional structure schematic diagram of the utility model;
[0023] Figure 6 It is heat preservation layer and roller connection structure schematic diagram of the utility model.
[0024] In the drawing: 1, base; 2, support leg; 3, support; 4, roller; 5, transmission assembly; 501, driving motor; 502, first gear; 503, second gear; 6, heating assembly; 601, support table; 602, heater; 603, control module; 604, battery; 7, rotation assembly; 701, fixed frame; 702, first transmission shaft; 703, transmission belt; 704, second transmission shaft; 705, concentric shaft; 706, fan blade; 8, heat preservation layer. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Please see Figures 1-6 This utility model provides a technical solution: an energy-saving tea drum fixing machine, comprising:
[0027] Example 1: As Figures 1-4 The present invention provides a technical solution: an energy-saving tea drum fixing machine, comprising: a base 1, with a support leg 2 fixedly installed at the lower end of the base 1; a support 3, fixedly installed at the upper end of the base 1; a drum 4, rotatably connected to the inner side of the support 3; a transmission assembly 5, disposed at the upper end of the base 1 and connected to the drum 4; a heating assembly 6, disposed at the side end of the drum 4; and a rotating assembly 7, disposed on the outer side of the base 1 and connected to the transmission assembly 5. The transmission assembly 5 drives the drum 4 to rotate; the heating assembly 6 heats the drum 4; and the rotating assembly 7 improves air circulation inside the drum 4.
[0028] The transmission assembly 5 includes a drive motor 501 and a first gear 502. The drive motor 501 is fixedly mounted on the upper end of the base 1, and the output end of the drive motor 501 is fixedly connected to the first gear 502. The transmission assembly 5 also includes a second gear 503, which is fixedly mounted on the outer side of the roller 4 and meshes with the outer first gear 502. The heating assembly 6 includes a support platform 601 and a heater 602. The support platform 601 is fixedly mounted on the upper end of the base 1, and the heater 602 is fixedly mounted on the upper end of the support platform 601. The heater 602 is located on the side of the roller 4. The heating assembly 6 also includes a control module 603 and a battery 604. The control module 603 is fixedly mounted on the outer side of the support platform 601, and the battery 604 is fixedly mounted on the outer side of the support platform 601. The battery 604 is electrically connected to the control module 603 and the heater 602.
[0029] When this structure needs to fix the tea leaves inside the drum 4, the control module 603 first controls the heater 602 to operate, so that the heater 602 converts electrical energy into heat energy to heat the tea leaves inside the drum 4. Then, the control module 603 controls the drive motor 501 to operate. The output end of the drive motor 501 drives the first gear 502 to rotate. The first gear 502 meshes with the second gear 503, thereby driving the second gear 503 to rotate. The rotation of the second gear 503 will drive the drum 4 to rotate inside the support 3, so that the tea leaves are continuously turned over by the guide vanes on the inner wall of the drum 4, and come into contact with the high temperature inside the drum 4, quickly deactivating enzyme activity and achieving the effect of fixing.
[0030] Example 2: Figures 1-2 , Figures 5-6 The present invention provides a technical solution: an energy-saving tea drum blanching machine, which discloses that: the rotating component 7 includes a fixed frame 701, a first drive shaft 702, a drive belt 703, a second drive shaft 704, and a concentric shaft 705. The fixed frame 701 is fixedly installed on the upper end of the base 1, and the concentric shaft 705 is rotatably connected to the inner side of the fixed frame 701. The second drive shaft 704 is fixedly connected to the outer side of the concentric shaft 705, and the second drive shaft 704 is connected to the first drive shaft 702 through the drive belt 703. The first drive shaft 702 is fixedly installed at the output end of the drive motor 501. The rotating component 7 also includes a fan blade 706, which is fixedly installed at the end of the concentric shaft 705. The outer side of the drum 4 is wrapped with a heat insulation layer 8, and the heat insulation layer 8 is made of polyurethane heat insulation board.
[0031] When the drive motor 501 rotates, this structure synchronously drives the fan blades 706 on the outer side of the concentric shaft 705 to rotate through the transmission belt 703. The rotation of the fan blades 706 generates wind power, which not only allows heat to be quickly applied to the inner side of the drum 4, thus avoiding local heat accumulation and making the tea leaves more evenly heated, reducing the phenomenon of "burnt edges" or "red stems", but also the flowing hot air conducts heat faster than static air, which can quickly transfer heat to the surface of the tea leaves, shorten the fixation time, maintain the freshness of the tea leaves, and achieve the effect of energy saving. In addition, during the fixation process, a large amount of moisture evaporates from the fresh leaves, and the airflow generated by the fan blades 706 can quickly remove the moisture, thereby preventing the tea leaves from turning yellow or fermenting due to high temperature and high humidity.
[0032] The contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An energy-saving tea leaf drum de-enzyming machine, characterized in that, Include: Base (1), the lower end of the base (1) is fixedly installed with support leg (2); Support (3), the support (3) is fixedly installed on the upper end of the base (1); Roller (4), the roller (4) is rotatably connected to the inner side of the support (3); Transmission assembly (5), the transmission assembly (5) is arranged on the upper end of the base (1), and the transmission assembly (5) is connected with the roller (4); Heating assembly (6), the heating assembly (6) is arranged on the side end of the roller (4); Rotary assembly (7), the rotary assembly (7) is arranged on the outer side of the base (1), and the rotary assembly (7) is connected with the transmission assembly (5); wherein, The transmission assembly (5) is used for driving the roller (4) to rotate; The heating assembly (6) is used for heating the roller (4); The rotary assembly (7) is used for lifting the air flow on the inner side of the roller (4).
2. The energy-saving tea leaf drum de-enzyming machine according to claim 1, characterized in that: The transmission assembly (5) includes a drive motor (501) and a first gear (502), the drive motor (501) is fixedly installed on the upper end of the base (1), and the output end of the drive motor (501) is fixedly connected with the first gear (502).
3. The energy-saving tea leaf drum de-enzyming machine according to claim 2, characterized in that: The transmission assembly (5) further includes a second gear (503), the second gear (503) is fixedly installed on the outer side of the roller (4), and the second gear (503) is engaged with the outer first gear (502).
4. The energy-saving tea leaf drum dewatering machine according to claim 1, characterized in that: The heating assembly (6) includes a support table (601) and a heater (602), the support table (601) is fixedly installed on the upper end of the base (1), and the support table (601) is fixedly installed with the heater (602) on the upper end, and the heater (602) is arranged on the side end of the roller (4).
5. The energy-saving tea leaf drum dewaterer according to claim 4, characterized in that: The heating assembly (6) further includes a control module (603) and a battery (604), the control module (603) is fixedly installed on the outer side of the support table (601), and the battery (604) is fixedly installed on the outer side of the support table (601), and the battery (604) is electrically connected with the control module (603) and the heater (602).
6. The energy-saving tea leaf drum dewaterer according to claim 1, characterized in that: The rotary assembly (7) includes a fixed frame (701), a first transmission shaft (702), a transmission belt (703), a second transmission shaft (704) and a concentric shaft (705), the fixed frame (701) is fixedly installed on the upper end of the base (1), and the inner side of the fixed frame (701) is rotatably connected with the concentric shaft (705), the outer side of the concentric shaft (705) is fixedly connected with the second transmission shaft (704), and the second transmission shaft (704) is connected with the first transmission shaft (702) through the transmission belt (703), and the first transmission shaft (702) is fixedly installed on the output end of the drive motor (501).
7. The energy-saving tea leaf drum dewaterer according to claim 6, characterized in that: The rotary assembly (7) further includes a fan blade (706), the fan blade (706) is fixedly installed on the end of the concentric shaft (705).
8. The energy saving tea leaf drum drier as claimed in claim 1 wherein: The outer side of the roller (4) is wrapped with a thermal insulation layer (8), and the thermal insulation layer (8) is made of polyurethane insulation board.
Citation Information
Patent Citations
Energy-saving tea roller fixation machine
CN209862185U