Valve filter
By introducing a pressure detection and control module into the valve filter, automated cleaning is achieved, solving the problem of impurities accumulating in the valve filter, increasing water flow, and reducing labor costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2026-03-31
AI Technical Summary
When existing valve filters need to be cleaned or replaced after a period of use, impurities have accumulated on the filter screen, resulting in low water flow and high impurity content. Furthermore, failure to clean in a timely manner can lead to serious problems.
A valve filter with a pressure detection mechanism, a control module, and a control mechanism was designed. It automatically judges and executes sludge removal operations through differential pressure detectors and control modules, including the cooperation of rotating motors and sealing caps, to achieve automated cleaning.
It enables automated cleaning of valve filters, reduces the number of manual inspections and costs, increases water flow, and reduces impurity content.
Smart Images

Figure CN224056870U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of valve technology, specifically to a valve filter. Background Technology
[0002] The existing valve filters in the gate valve need to be cleaned or replaced after a period of use. However, when replacing them, it is often found that impurities have already filled the filter screen. Untimely replacement and untimely cleaning result in low water flow and high impurity content in the valve. Utility Model Content
[0003] Therefore, this utility model provides a valve filter to solve the problem of untimely dredging.
[0004] To achieve the above objectives, this utility model provides the following technical solution:
[0005] A valve filter includes a basket filter screen disposed inside a shut-off valve, characterized in that:
[0006] The shut-off valve is externally equipped with a pressure detection mechanism, a control module, and a control mechanism. The pressure detection mechanism includes a pressure gauge, a differential pressure detector, and a connecting pipe. Both ends of the connecting pipe are connected to the shut-off valve, and both ends of the connecting pipe are located on both sides of the basket filter inlet / outlet position.
[0007] The pressure gauge and the differential pressure detector are mounted on the connecting pipe, and the differential pressure detector is electrically connected to the control module;
[0008] The control mechanism is located at the bottom sludge removal port of the shut-off valve and is connected to the bottom sludge removal port of the shut-off valve.
[0009] Preferably, a tee connector is provided at each end of the connecting pipe.
[0010] Preferably, the pressure gauge includes a first pressure gauge and a second pressure gauge, and the first pressure gauge and the second pressure gauge are respectively connected to the tee connector.
[0011] Preferably, the differential pressure detector is located in the middle section of the connecting pipe.
[0012] Preferably, the control module includes a numerical analysis module, a judgment module, and an execution module.
[0013] Preferably, the control mechanism includes a rotating motor, a control arm, and a sealing cover. The rotating motor is fixed to the side of the sludge removal port of the shut-off valve. One end of the control arm is connected to the output end of the rotating motor, and the other end of the control arm is provided with the sealing cover.
[0014] Preferably, the rotating motor is electrically connected to the control module.
[0015] Preferably, the control lever arm is configured as an L-shape.
[0016] Preferably, the sealing cover is disc-shaped and can be embedded in the sludge removal port of the shut-off valve.
[0017] Preferably, a rubber sealing ring is provided on the outer edge of the sealing cover.
[0018] The application employs the above technical solution and has at least the following beneficial effects:
[0019] The control module enables the collection, analysis, and judgment of differential pressure data and the execution of dredging, thereby automating the cleaning of valve filters, greatly reducing the number of manual inspections and lowering labor costs.
[0020] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit this application. Attached Figure Description
[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0022] Figure 1 This is a structural schematic diagram provided by an embodiment of the present utility model;
[0023] Figure 2 This is a schematic diagram of the bottom structure provided in an embodiment of the present utility model;
[0024] In the diagram: 1. Shut-off valve; 2. Pressure detection mechanism; 3. Control module; 4. Control mechanism; 5. Basket filter; 21. Pressure gauge; 22. Differential pressure detector; 23. Connecting pipe; 24. Tee connector; 41. Rotating motor; 42. Control lever arm; 43. Sealing cover; 44. Rubber sealing ring. Detailed Implementation
[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be described in detail below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other implementation methods obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0026] A specific embodiment of this utility model provides a valve filter, combined with the attached... Figure 1 With appendix Figure 2 As shown, it includes a shut-off valve and a basket filter screen installed inside the shut-off valve. The shut-off valve 1 is externally equipped with a pressure detection mechanism 2, a control module 3 and a control mechanism 4. The pressure detection mechanism 2 includes a pressure gauge 21, a differential pressure detector 22 and a connecting pipe 23. The two ends of the connecting pipe 23 are connected to the shut-off valve 1, and the two ends of the connecting pipe 23 are located on both sides of the basket filter screen inlet and outlet position.
[0027] Pressure gauge 21 and differential pressure detector 22 are installed on connecting pipe 23, and differential pressure detector 22 is electrically connected to control module 3;
[0028] The control mechanism 4 is located at the bottom sludge removal port of the stop valve 1 and is connected to the bottom sludge removal port of the stop valve 1.
[0029] Specifically, both ends of the connecting pipe 23 are equipped with tee connectors 24. The tee connectors 24 are used to connect the shut-off valve 1, the pressure gauge 21 and the differential pressure detector 22. The pressure gauge 21 is equipped with a first pressure gauge and a second pressure gauge. The first pressure gauge is connected to one of the tee connectors 24 and the second pressure gauge is connected to the other tee connector 24. The first pressure gauge and the second pressure gauge are used to record the water pressure values on both sides of the basket filter screen inside the shut-off valve. The two water pressure values are aggregated to the control module 3 through the differential pressure detector 22.
[0030] Specifically, the control module 3 includes a numerical analysis module, a judgment module, and an execution module. The numerical analysis module receives the water pressure value from the differential pressure detector 22, analyzes it, and inputs the analysis result to the judgment module. The judgment module determines whether to open the sludge removal port to discharge impurities in the shut-off valve 1 based on the difference range of the values, and inputs the judgment result to the execution module. The execution module controls the control mechanism 4 to open and close the sludge removal port.
[0031] Specifically, the control mechanism 4 includes a rotary motor 41, a control arm 42, and a sealing cover 43. The rotary motor 41 is fixed to the side of the sludge removal port of the shut-off valve 1 by bolts. The output end of the rotary motor 41 is provided with a control arm 42, which is an L-shaped arm. The other end of the control arm 42 is provided with a sealing cover 43. The control arm 42 drives the sealing cover 43 to move as the rotary motor 41 rotates. The control arm 42 drives the sealing cover 43 to rotate in a circular motion. The sludge removal port and the sealing cover 43 are perpendicularly connected.
[0032] Specifically, a rubber sealing ring 44 is provided on the outer ring of the sealing cover 43. The sealing of the shut-off valve 1 can be greatly enhanced by the rubber sealing ring 44 working in conjunction with the sealing cover 43.
[0033] The working principle of this embodiment:
[0034] The shut-off valve 1 includes an inlet, an outlet, and a sludge removal port. The inlet and outlet are arranged opposite to each other. A basket filter screen is installed inside the shut-off valve 1 between the inlet and outlet, and impurities can accumulate at the sludge removal port.
[0035] The two ends of the connecting pipe 23 are respectively set at the inlet and outlet. A first pressure gauge and a second pressure gauge are also set at both ends of the connecting pipe 23. A differential pressure detector 22 is set in the middle of the connecting pipe 23. The differential pressure detector can collect the inlet water pressure value and outlet water pressure value detected by the first pressure gauge and the second pressure gauge. The differential pressure detector is electrically connected to the control module 3. The inlet water pressure value and the outlet water pressure value are input to the numerical analysis module of the control module 3. The numerical analysis module has a preset difference range. If the difference value is higher than the difference range, it means that there are a lot of impurities in the basket filter screen and it needs to be cleaned. The analysis result is input to the judgment module. When the judgment module determines that it needs to be cleaned, the judgment result is input to the execution module.
[0036] The rotating motor 41 is electrically connected to the execution module. The execution module outputs an opening command, and the rotating motor 41 rotates to drive the control arm 42 to open the sealing cover 43, thereby achieving sludge removal. After sludge removal, if the water pressure values at the inlet and outlet are less than the preset difference range of the numerical analysis module, the judgment module will judge and the execution module will control the rotating motor 41 to drive the control arm 42 to close the sealing cover 43, thus achieving automatic sludge removal.
[0037] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.
Claims
1.A valve filter, comprising a basket filter screen arranged inside a stop valve (1), characterized in that: a pressure detection mechanism (2), a control module (3) and a control mechanism (4) are arranged outside the stop valve (1), the pressure detection mechanism (2) comprises a pressure gauge (21), a differential pressure detector (22) and a connecting pipeline (23), both ends of the connecting pipeline (23) are communicated with the stop valve (1), and both ends of the connecting pipeline (23) are arranged on both sides of the basket filter screen in and out position; the pressure gauge (21) and the differential pressure detector (22) are arranged on the connecting pipeline (23), and the differential pressure detector (22) is electrically connected with the control module (3); the control mechanism (4) is arranged at the bottom dredging port of the stop valve (1) and connected with the bottom dredging port of the stop valve (1). 2.The valve filter according to claim 1, characterized in that: a three-way joint (24) is arranged at both ends of the connecting pipeline (23). 3.The valve filter according to claim 2, characterized in that: the pressure gauge (21) comprises a first pressure gauge and a second pressure gauge, and the first pressure gauge and the second pressure gauge are connected with the three-way joint (24) respectively. 4.The valve filter according to claim 3, characterized in that: the differential pressure detector (22) is arranged in the middle section of the connecting pipeline (23). 5.The valve filter according to claim 1, characterized in that: the control module (3) is provided with a numerical analysis module, a judgment module and an execution module. 6.The valve filter according to claim 1, characterized in that: the control mechanism (4) comprises a rotating motor (41), a control force arm (42) and a sealing cover (43), the rotating motor (41) is fixed on the side of the dredging port of the stop valve (1), one end of the control force arm (42) is connected with the output end of the rotating motor (41), and the other end of the control force arm (42) is provided with the sealing cover (43). 7.The valve filter according to claim 6, characterized in that: the rotating motor (41) is electrically connected with the control module (3). 8.The valve filter according to claim 7, characterized in that: the control force arm (42) is arranged in L shape. 9.The valve filter according to claim 8, characterized in that: the sealing cover (43) is arranged in disc shape, and the sealing cover (43) is connected with the dredging port of the stop valve (1) in embedded mode. 10.The valve filter according to claim 9, characterized in that: a rubber sealing ring (44) is arranged on the outer edge of the sealing cover (43).