Bag-type dust removal air pressure balance tank for aluminum particle production
By installing heating components and a dryer on the outer periphery of the pressure balance tank, the problem of ice formation in the pressure balance tank at extremely low temperatures was solved, ensuring the normal operation of the aluminum granule production system.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2026-03-31
AI Technical Summary
In extremely low temperature environments, the pressure balance tank is prone to freezing, which can cause the pressure regulation function to fail and affect the normal operation of the aluminum granule production system.
A heating assembly, including an arc-shaped hollow clamp and a heating rod, is installed on the outer peripheral wall of the pressure balance tank. Combined with a temperature sensor and a dryer, the heating assembly maintains the tank temperature and prevents icing, while the dryer processes the replenished gas to prevent moisture from entering.
It effectively prevents the pressure balance tank from freezing, ensures the normal function of pressure regulation, guarantees the stable operation of the aluminum granule production system, and adapts to extremely low temperature environments.
Smart Images

Figure CN224056959U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of aluminum granule production equipment, specifically to a bag filter pressure balance tank for aluminum granule production. Background Technology
[0002] Aluminum granules are generally made from aluminum ingots through processes such as wire drawing, cutting, and grinding. During the production of aluminum granules, a bag filter is required for dust removal. During the dust removal process, a pressure balancing tank is usually used to balance the pulse air pressure inside the filter bag to ensure production stability.
[0003] For example, CN 202438467 U discloses an aluminum powder grading production line, which includes a feeding device connected in sequence, at least two classifiers connected in series, a cyclone collector, a bag filter, and an induced draft fan. Each of the two classifiers is equipped with a secondary air intake device. A pressure balance tank is connected downstream of the induced draft fan, and the pressure balance tank is equipped with a nitrogen replenishment port. The pressure balance tank is connected to the secondary air intake device of each classifier. However, in northern regions, especially the three northeastern provinces, winter temperatures are extremely low. Without insulation, the pressure balance tank is likely to freeze inside. This freezing can easily cause the pressure regulation function inside the tank to fail, thus affecting the normal operation of the entire aluminum powder or aluminum granule production system. Utility Model Content
[0004] The purpose of this invention is to provide a bag filter pressure balance tank for aluminum granule production that has a reasonable structure and reliable operation, solving the problem of ice formation inside the tank at extremely low temperatures, ensuring the pressure regulation function, and thus guaranteeing the normal operation of the aluminum granule production system.
[0005] The technical solution of this utility model is:
[0006] A pressure balancing tank for baghouse dust collection in aluminum granule production includes a pressure balancing tank body. The key technical features are: two heating components, upper and lower, are spaced apart on the outer peripheral wall of the pressure balancing tank body. Each heating component includes two symmetrically arranged arc-shaped hollow clamps, bolt pairs connecting the opposite ends of the two arc-shaped hollow clamps, multiple heating rods spaced apart along the upper surface of the arc-shaped hollow clamps, a pad layer disposed on the inner arc surface of the arc-shaped hollow clamps, and a heat storage medium located within the arc-shaped hollow clamps. The heating rods are longitudinally inserted into the arc-shaped hollow clamps from their upper surface. A temperature sensor is installed on the outlet pipe of the pressure balancing tank body. A make-up air pipe is provided on the top side of the pressure balancing tank body. The outer end of the make-up air pipe is connected to the outlet of a dryer, and the inlet of the dryer is connected to a nitrogen supply pipe.
[0007] The aforementioned bag filter pressure balance tank for aluminum granule production has an annular heat-conducting coating on the outer peripheral wall of the tank body, corresponding to the arc-shaped hollow clamp.
[0008] The aforementioned bag filter pressure balance tank for aluminum granule production has a fixed frame at the bottom of the tank body. The arc-shaped hollow clamp of the heating component located below is supported on the upper surface of the fixed frame, and multiple retractable support columns are provided between the arc-shaped hollow clamps of the two heating components.
[0009] The aforementioned bag filter pressure balance tank for aluminum granule production comprises a retractable support column consisting of a sleeve with two threaded sections of opposite rotation, a forward-rotating stud and a reverse-rotating stud connected to both ends of the sleeve, and a supporting frustum at the outer ends of the forward-rotating stud and the reverse-rotating stud, respectively.
[0010] The aforementioned bag filter pressure balance tank for aluminum granule production includes a dryer comprising an outer shell, multiple lower baffles spaced apart along the bottom surface of the outer shell, and multiple upper baffles spaced apart along the top surface of the outer shell. The upper and lower baffles are arranged alternately and form a serpentine gas channel within the outer shell. The inlet of the serpentine gas channel is connected to a nitrogen supply pipeline, and the outlet of the serpentine gas channel is connected to a make-up gas pipeline. A drain pipe is provided on the bottom surface of the inlet of the serpentine gas channel, and a drain valve is provided at the lower end of the drain pipe. A liquid passage hole is provided at the lower end of the lower baffles.
[0011] The aforementioned bag filter pressure balance tank for aluminum granule production has an upper baffle and a lower baffle, both of which are activated carbon baffles.
[0012] The beneficial effects of this utility model are:
[0013] 1. On the one hand, the temperature of the pressure balance tank body is regulated by the heating component to solve the problem of ice formation inside the tank when the temperature is extremely low, thereby ensuring the pressure regulation function of the pressure balance tank and ensuring the normal operation of the aluminum granule production system.
[0014] 2. It can modify the original pressure balance tank body. First, apply an annular heat-conducting coating to the position where the heating component is pre-installed. Then, clamp two arc-shaped hollow clamps on the outside of the annular heat-conducting coating. Then, according to the feedback signal of the temperature sensor, activate the corresponding number of heating rods to quickly heat and conduct heat, so as to ensure the internal temperature of the pressure balance tank body, avoid freezing, and make it flexible and convenient to use.
[0015] 3. Use a dryer to dry the introduced gas to avoid high moisture content. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the heating component of this utility model;
[0018] Figure 3 yes Figure 1 Enlarged view of section A in the middle;
[0019] Figure 4 This is a structural schematic diagram of the retractable support column of this utility model;
[0020] Figure 5 This is a schematic diagram of the dryer of this utility model.
[0021] In the diagram: 1. Pressure balance tank body, 2. Arc-shaped hollow clamp, 3. Heating rod, 4. Screw sleeve, 5. Fixing frame, 6. Dryer, 7. Nitrogen gas supply pipeline, 8. Drain pipe, 9. Gas supply pipeline, 10. Gas outlet pipeline, 11. Temperature sensor, 12. Bolt pair, 13. Gas pad, 14. Annular thermally conductive coating, 15. Forward-rotating stud, 16. Reverse-rotating stud, 17. Support frustum, 18. Upper baffle, 19. Lower baffle, 20. Liquid passage hole. Detailed Implementation
[0022] The present invention will be described in detail with reference to the accompanying drawings.
[0023] like Figures 1-5 As shown, the bag filter pressure balance tank for aluminum granule production includes a pressure balance tank body 1.
[0024] The outer peripheral wall of the pressure balance tank body 1 is provided with two heating components, one upper and one lower.
[0025] The heating assembly includes two symmetrically arranged arc-shaped hollow clamps 2, bolt pairs 12 connecting the opposite ends of the two arc-shaped hollow clamps 2, a plurality of heating rods 3 spaced apart along the upper surface of the arc-shaped hollow clamps 2, a pad layer 13 disposed on the inner arc surface of the arc-shaped hollow clamps 2, and a heat storage medium located in the arc-shaped hollow clamps 2. The heating rods 3 are inserted longitudinally into the upper surface of the arc-shaped hollow clamps 2. In this embodiment, the outer peripheral wall of the pressure balance tank body 1 is provided with an annular thermally conductive coating 14 corresponding to the arc-shaped hollow clamps 2. A temperature sensor 11 is provided on the air outlet pipe 10 of the pressure balance tank body 1.
[0026] A gas replenishment pipe 9 is provided on the top side of the pressure balance tank body 1. The outer end of the gas replenishment pipe 9 is connected to the outlet of the dryer 6, and the inlet of the dryer 6 is connected to the nitrogen supply pipe 7. In this embodiment, the dryer 6 includes a shell, a plurality of lower baffles 19 spaced apart along the bottom surface of the shell, and a plurality of upper baffles 18 spaced apart along the top surface of the shell. The upper baffles 18 and lower baffles 19 are arranged alternately, forming a serpentine gas channel in the shell. The inlet of the serpentine gas channel is connected to the nitrogen supply pipe 7, and the outlet of the serpentine gas channel is connected to the gas replenishment pipe 9. A drain pipe 8 is provided on the bottom surface of the inlet of the serpentine gas channel, and a drain valve is provided at the lower end of the drain pipe 8. A liquid passage hole 20 is provided at the lower end of the lower baffle 19. The upper baffles 18 and lower baffles 19 are activated carbon baffles.
[0027] In this embodiment, a fixing frame 5 is provided at the bottom of the pressure balance tank body 1. The arc-shaped hollow clamp 2 of the heating component located below is supported on the upper surface of the fixing frame 5. Multiple retractable support columns are provided between the arc-shaped hollow clamps 2 of the two heating components. The retractable support column is composed of a threaded sleeve 4 with two threaded sections of opposite rotation, a forward-rotating stud 15 and a reverse-rotating stud 16 connected to both ends of the threaded sleeve 4, and a supporting frustum 17 is provided at the outer end of the forward-rotating stud 15 and the reverse-rotating stud 16, respectively.
[0028] Working principle:
[0029] 1. During use, when the feedback temperature of the temperature sensor 11 is lower than the set temperature, the heating rods 3 of the two heating components draw electricity to heat the heat storage medium and transfer the heat to the annular thermal conductive coating 14, and then to the pressure balance tank body 1, to ensure the normal pressure regulation function of the pressure balance tank body and prevent it from freezing inside.
[0030] 2. Nitrogen gas supply line 7 supplies gas to dryer 6. After being adsorbed by the upper and lower baffles, the moisture in the dryer is removed, and the dried gas is injected into the gas supply line 9.
[0031] The embodiments of this utility model have been described in detail above, but the content described is only a preferred embodiment of this utility model and should not be considered as limiting the scope of implementation of this utility model. All equivalent changes and improvements made within the scope of this utility model should still fall within the scope of this patent.
Claims
1. A cloth bag dust removal air pressure balance tank for aluminum particle production, comprising an air pressure balance tank body, characterized in that: The outer peripheral wall of the gas pressure balance tank body is provided with two heating assemblies at intervals, the heating assembly comprises two symmetrical arc hollow clamps, a bolt pair connected between opposite ends of the two arc hollow clamps, a plurality of heating rods arranged at intervals along the upper surface of the arc hollow clamp, a cushion layer arranged on the inner arc surface of the arc hollow clamp, and a heat storage medium in the arc hollow clamp, the heating rod is longitudinally inserted into the arc hollow clamp from the upper surface of the arc hollow clamp, a temperature sensor is arranged on the gas outlet pipeline of the gas pressure balance tank body, a gas supplement pipeline is arranged on the top side of the gas pressure balance tank body, the outer end of the gas supplement pipeline is connected with the outlet of the dryer, and the inlet of the dryer is connected with the nitrogen gas supply pipeline.
2. The cloth bag dust removal air pressure equalization tank for aluminum particle production according to claim 1, characterized in that: The outer peripheral wall of the gas pressure balance tank body is provided with a ring-shaped heat-conducting coating corresponding to the arc hollow clamp.
3. The cloth bag dust removal air pressure balance tank for aluminum particle production according to claim 1, characterized in that: The bottom of the gas pressure balance tank body is provided with a fixing frame, the arc hollow clamp of the lower heating assembly is supported on the upper surface of the fixing frame, and a plurality of telescopic support columns are arranged between the arc hollow clamps of the two heating assemblies.
4. The cloth bag dust removal air pressure balance tank for aluminum particle production according to claim 3, characterized in that: The telescopic support column is composed of a screw sleeve with two thread segments with opposite rotation directions, a right-handed screw column and a left-handed screw column connected with both ends of the screw sleeve, and the outer ends of the right-handed screw column and the left-handed screw column are respectively provided with support circular tables.
5. The cloth bag dust removal air pressure equalization tank for aluminum particle production according to claim 1, characterized in that: The dryer comprises a shell, a plurality of lower baffles arranged at intervals along the bottom surface of the shell, and a plurality of upper baffles arranged at intervals along the top surface of the shell, the upper baffles and the lower baffles are arranged alternately and form a serpentine gas passage in the shell, the inlet of the serpentine gas passage is communicated with the nitrogen gas supply pipeline, the outlet of the serpentine gas passage is communicated with the gas supplement pipeline, the bottom surface of the inlet of the serpentine gas passage is provided with a liquid discharge pipe, the lower end of the liquid discharge pipe is provided with a liquid discharge valve, and the lower end of the lower baffle is provided with a liquid passing hole.
6. The cloth bag dust removal air pressure equalization tank for aluminum particle production according to claim 5, characterized in that: The upper baffles and the lower baffles are active carbon baffles.
Citation Information
Patent Citations
Aluminum powder grading production line
CN202438467U