Esterification accelerating device of esterification reaction kettle
By introducing a sliding connection design between a swing rod and a slide rod into the esterification reactor, the vertical lifting and oscillation of the reactor body is achieved, which solves the problem of uneven stirring and improves the efficiency of the esterification reaction and the quality of the product.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2026-03-31
AI Technical Summary
The agitators in existing esterification reactors are usually located at a fixed height, which causes the stirring force to be concentrated in a certain area. This results in uneven stirring of materials in other areas, affecting the contact area of reactants, reducing the reaction rate, and causing local over- or under-reaction, thus affecting the quality and purity of the product.
An esterification reactor esterification acceleration device is designed. Through the sliding connection of the swing rod and the slide rod, the support plate is raised and lowered vertically, which drives the reactor body to vibrate. Combined with the design of the transmission structure and the limiting rod, the material is uniformly mixed and the reaction efficiency is improved.
The vibration effect accelerates the mixing of esterification reaction materials, improves reaction efficiency, ensures product quality and purity, and enhances the stability and reliability of the reactor body.
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Figure CN224057396U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of esterification reaction technology, specifically to an esterification reaction vessel and an esterification acceleration device. Background Technology
[0002] An esterification reactor, also known as an esterification vessel, is a device specifically designed for esterification reactions. Esterification typically refers to the reaction of alcohols and carboxylic acids to produce esters and water under the catalysis of acid or alkali. An esterification reactor usually consists of a vessel body, heater, stirrer, heat exchanger, temperature controller, pressure gauge, exhaust device, and safety devices (such as safety valves and rupture discs).
[0003] For example, the patent application number published on the China Patent Network is 202021029238.4, and the patent name is: Esterification Reactor. It includes a first reactor body and a second reactor body. A feed pipe is installed on one side of the top of the first reactor body, and an exhaust pipe is installed on the other side. A support rod is installed on the outer wall of the second reactor body, and a switch is installed on the outer wall of the support rod. A discharge pipe is installed at the bottom of the second reactor body. A handle is installed on the outer wall of the first reactor body. A second conduit is installed on the outer wall of the first reactor body, and a third conduit is installed on the inner wall of the second conduit. A nozzle is installed at one end of the third conduit. This utility model solves the problem of residual generated products on the inner wall of the esterification reactor by setting a second conduit on the first reactor body, which affects the esterification reaction. By setting a baffle on the first reactor body, it solves the problem of the complicated disassembly operation of regularly cleaning the esterification reactor.
[0004] However, existing reactors mainly accelerate the esterification reaction rate through surface stirring structures. Since the stirrer is usually located at a fixed height in the reactor, the stirring force is mainly concentrated in that area, while the materials in other areas may not be sufficiently stirred. Uneven stirring will reduce the contact area between reactants, thereby reducing the reaction rate. It will also lead to local over- or under-reaction, affecting the quality and purity of the product.
[0005] Therefore, it is necessary to design and modify the esterification reactor and esterification acceleration device. Utility Model Content
[0006] To address the problems mentioned in the background art, the purpose of this utility model is to provide an esterification reactor and esterification acceleration device, which has the advantage of improving the esterification reaction rate. It solves the problem that existing reactors mainly accelerate the esterification reaction rate through surface stirring structures. Since the stirrer is usually located at a fixed height in the reactor, the stirring force is mainly concentrated in that area, while materials in other areas may not be sufficiently stirred. Uneven stirring will reduce the contact area between reactants, thereby reducing the reaction rate. It will also lead to local over- or under-reaction, affecting the quality and purity of the product.
[0007] To achieve the above objectives, this utility model provides the following technical solution: an esterification reactor esterification acceleration device, including a base;
[0008] The reactor body is placed on top of the base;
[0009] The base has a support plate on top, and the reactor body is placed on the surface of the support plate. The left and right sides of the base are movably connected to a swing rod via pins. The top two sides of the support plate are fixedly connected to a sliding rod. The side of the swing rod away from the base extends to the outside of the support plate and is sleeved on the surface of the sliding rod. The sliding rod and the swing rod are slidably connected. During the swinging process, the sliding rod can push the support plate to rise and fall vertically and vibrate the reactor body placed on its surface. The back of the base is provided with a transmission structure, which can drive the swing rod to swing automatically.
[0010] As a preferred embodiment of this utility model, the transmission structure includes a connecting frame fixedly connected to the back of the base. A reciprocating screw is movably connected inside the connecting frame via a bearing. A transmission motor is fixedly connected to the top of the connecting frame and fixedly connected to the output end of the reciprocating screw. The transmission motor can drive the reciprocating screw to rotate. A threaded sleeve is threaded onto the surface of the reciprocating screw. Pull rods located inside the swing arm are fixedly connected to both sides of the threaded sleeve. The pull rods are slidably connected to the swing arm.
[0011] In a preferred embodiment of this invention, limiting rods are fixedly connected to both sides inside the connecting frame, and the threaded sleeve is sleeved on the surface of the limiting rod, with the limiting rod and the threaded sleeve being slidably connected.
[0012] As a preferred embodiment of this utility model, guide rods located on the outside of the reactor body are fixedly connected to both sides of the top of the base, and the bearing plate is sleeved on the surface of the guide rods and slidably connected to the guide rods.
[0013] As a preferred embodiment of this utility model, both sides of the top of the bearing plate are fixedly connected to columns sleeved on the surface of the guide rod. The top of the column is movably connected to a pawl sleeved on the surface of the guide rod via a bearing. The side of the pawl away from the guide rod extends to the outside of the reactor body. The pawl can swing around the guide rod as an axis and engage with the surface of the reactor body.
[0014] As a preferred embodiment of this utility model, an extension plate is fixedly connected to both the left and right sides of the base, and an inclined plate is fixedly connected to the side of the extension plate away from the base. The bottom of the inclined plate is set to be inclined outward, and the inner side of the inclined plate can contact the outer side of the claw. When the claw passes through the inclined part at the bottom of the inclined plate, it can gradually swing inward.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0016] 1. This utility model uses a sliding connection design between the swing arm and the slide bar, which allows the swing arm to push the support plate to move vertically up and down during the swinging process, thereby generating a vibration effect on the reactor body. This vibration helps to accelerate the mixing of materials in the esterification reaction and improve the reaction efficiency.
[0017] 2. This utility model uses a threaded sleeve to slide and connect with the internal tie rod of the swing arm, so that the movement of the threaded sleeve can drive the tie rod and the swing arm to swing. It utilizes the principle of threaded connection to convert the rotational power of the motor into the swinging power of the swing arm, realizing the effective transfer of energy. The setting of the transmission motor provides a stable power source for the entire transmission structure, ensuring the continuous and stable swing of the swing arm.
[0018] 3. The present invention uses a limiting rod to limit and guide the movement of the screw sleeve, preventing the screw sleeve from shifting or being damaged during movement. The sliding connection between the limiting rod and the screw sleeve ensures the stability and reliability of the screw sleeve during reciprocating movement.
[0019] 4. The present invention uses guide rods to limit and guide the lifting and lowering of the bearing plate, ensuring the stability and accuracy of the bearing plate during the lifting and lowering process. The sliding connection between the bearing plate and the guide rods allows the bearing plate to perform stable lifting and lowering movements under the guidance of the guide rods.
[0020] 5. This utility model provides additional support and fixation for the reactor body through the design of the column and the claw, which enhances the stability of the reactor body. The claw can swing around the guide rod as the axis and lock onto the surface of the reactor body, ensuring the connection stability of the reactor body.
[0021] 6. The present invention provides guidance and limiting function for the swing of the claw through the design of the extension plate and the inclined plate. When the claw passes through the inclined part at the bottom of the inclined plate, the inner side of the inclined plate can push the claw to swing inward and clamp and fix the reactor body. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the structure of this utility model;
[0023] Figure 2 This is a schematic diagram of the rear view structure of this utility model;
[0024] Figure 3 This is a partial structural diagram of the present invention;
[0025] Figure 4 This utility model Figure 3 Enlarged structural diagram at point A in the middle.
[0026] In the diagram: 1. Base; 2. Reactor body; 3. Support plate; 4. Swing rod; 5. Slide rod; 6. Transmission structure; 7. Connecting frame; 8. Reciprocating screw; 9. Drive motor; 10. Screw sleeve; 11. Pull rod; 12. Limiting rod; 13. Guide rod; 14. Column; 15. Claw; 16. Extension plate; 17. Inclined plate. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] like Figures 1 to 4 As shown, the present invention provides an esterification reactor and an esterification acceleration device, which includes a base 1;
[0029] The reactor body 2 is placed on top of the base 1;
[0030] A support plate 3 is provided on the top of the base 1, and the reactor body 2 is placed on the surface of the support plate 3. The left and right sides of the base 1 are movably connected to the swing rod 4 by the pin shaft. The two sides of the top of the support plate 3 are fixedly connected to the slide rod 5. The side of the swing rod 4 away from the base 1 extends to the outside of the support plate 3 and is sleeved on the surface of the slide rod 5. The slide rod 5 and the swing rod 4 are slidably connected. During the swinging process, the slide rod 5 can be used to push the support plate 3 to rise and fall vertically and vibrate the reactor body 2 placed on its surface. A transmission structure 6 is provided on the back of the base 1. The transmission structure 6 can drive the swing rod 4 to swing automatically.
[0031] refer to Figure 3 The transmission structure 6 includes a connecting frame 7 fixedly connected to the back of the base 1. A reciprocating screw 8 is movably connected inside the connecting frame 7 via a bearing. A transmission motor 9 is fixedly connected to the top of the connecting frame 7 and fixedly connected to the output end of the reciprocating screw 8. The transmission motor 9 can drive the reciprocating screw 8 to rotate. A threaded sleeve 10 is threadedly connected to the surface of the reciprocating screw 8. A pull rod 11 located inside the swing arm 4 is fixedly connected to both sides of the threaded sleeve 10. The pull rod 11 is slidably connected to the swing arm 4.
[0032] As a technical optimization of this utility model, the threaded sleeve 10 is slidably connected to the pull rod 11 inside the swing rod 4, so that the movement of the threaded sleeve 10 can drive the pull rod 11 and the swing rod 4 to swing. By utilizing the principle of threaded connection, the rotational power of the motor is converted into the swinging power of the swing rod 4, realizing the effective transfer of energy. The setting of the transmission motor 9 provides a stable power source for the entire transmission structure 6, ensuring the continuous and stable swinging of the swing rod 4.
[0033] refer to Figure 2 Limiting rods 12 are fixedly connected to both sides inside the connecting frame 7, and threaded sleeves 10 are sleeved on the surface of the limiting rods 12, with the limiting rods 12 and threaded sleeves 10 slidably connected.
[0034] As a technical optimization of this utility model, the setting of the limiting rod 12 plays a role in limiting and guiding the movement of the screw sleeve 10, preventing the screw sleeve 10 from deviating or being damaged during the movement. The sliding connection between the limiting rod 12 and the screw sleeve 10 ensures the stability and reliability of the screw sleeve 10 during the reciprocating movement.
[0035] refer to Figure 3 The base 1 has guide rods 13 fixedly connected to both sides of the top of the reactor body 2. The bearing plate 3 is sleeved on the surface of the guide rods 13 and slidably connected to the guide rods 13.
[0036] As a technical optimization of this utility model, the guide rod 13 plays a limiting and guiding role in the lifting and lowering of the bearing plate 3, ensuring the stability and accuracy of the bearing plate 3 during the lifting and lowering process. The sliding connection between the bearing plate 3 and the guide rod 13 enables the bearing plate 3 to perform stable lifting and lowering movements under the guidance of the guide rod 13.
[0037] refer to Figure 3 Both sides of the top of the support plate 3 are fixedly connected to the column 14 sleeved on the surface of the guide rod 13. The top of the column 14 is movably connected to the claw 15 sleeved on the surface of the guide rod 13 through the bearing. The side of the claw 15 away from the guide rod 13 extends to the outside of the reactor body 2. The claw 15 can swing around the guide rod 13 as the axis and lock onto the surface of the reactor body 2.
[0038] As a technical optimization of this utility model, the design of the column 14 and the claw 15 provides additional support and fixation for the reactor body 2, enhancing the stability of the reactor body 2. The claw 15 can swing around the guide rod 13 as the axis and lock onto the surface of the reactor body 2, ensuring the connection stability of the reactor body 2.
[0039] refer to Figure 3An extension plate 16 is fixedly connected to both the left and right sides of the base 1. An inclined plate 17 is fixedly connected to the side of the extension plate 16 away from the base 1. The bottom of the inclined plate 17 is set to be inclined outward. The inner side of the inclined plate 17 can contact the outer side of the claw 15. The claw 15 can gradually swing inward when passing the inclined part at the bottom of the inclined plate 17.
[0040] As a technical optimization of this utility model, the design of the extension plate 16 and the inclined plate 17 provides guidance and limiting function for the swing of the claw 15. When the claw 15 passes the inclined part at the bottom of the inclined plate 17, the inner side of the inclined plate 17 can push the claw 15 to swing inward and clamp and fix the reactor body 2.
[0041] The working principle and usage process of this utility model: The reactor body 2 is placed on the support plate 3 on top of the base 1. When the drive motor 9 is started, it drives the reciprocating screw 8 to rotate inside the connecting frame 7. The rotation of the reciprocating screw 8 drives the screw sleeve 10 to reciprocate along its surface. The movement of the screw sleeve 10 pulls the pull rod 11 fixedly connected to it. The pull rod 11 slides inside the swing rod 4. The movement of the pull rod 11 pushes the swing rod 4 to swing around the pin shaft. The swing of the swing rod 4 will use the slide rod 5 to push the support plate 3 to move vertically up and down. The movement of the support plate 3 will cause the reactor body 2 placed on its surface to vibrate. During the movement of the support plate 3, the support plate... The columns 14 and claws 15 on both sides of the base 1 further ensure the stability of the reactor body 2 during the vibration process. When the support plate 3 rises to a certain height, the claws 15 will pass through the extension plates 16 and inclined plates 17 on both sides of the base 1. The bottom of the inclined plate 17 is set to be inclined outward. When the claws 15 pass by, they will be gradually swung inward by the action of the inclined plate 17, so that the claws 15 can be completely locked onto the surface of the reactor body 2, preventing the reactor body 2 from shifting. When the support plate 3 descends, the claws 15 will disengage from the inclined plate 17 under the action of gravity. Then the user can disassemble and replace the reactor body 2 after processing.
[0042] In summary, the esterification reactor esterification acceleration device, through the sliding connection design of the swing rod 4 and the slide rod 5, enables the swing rod 4 to push the support plate 3 to move vertically up and down during the swinging process, thereby generating a vibration effect on the reactor body 2. This vibration helps to accelerate the mixing of materials in the esterification reaction and improve the reaction efficiency.
[0043] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An esterification reactor esterification acceleration device, comprising a base (1); a reactor body (2) placed on the top of the base (1); characterized in that: the top of the base (1) is provided with a bearing plate (3), the reactor body (2) is placed on the surface of the bearing plate (3), the left and right sides of the base (1) are both movably connected with a swing rod (4) through a pin shaft, both sides of the top of the bearing plate (3) are fixedly connected with a sliding rod (5), the side of the swing rod (4) away from the base (1) extends to the outside of the bearing plate (3) and is sleeved on the surface of the sliding rod (5), the sliding rod (5) is slidably connected with the swing rod (4), and the swing rod (4) can push the bearing plate (3) to vertically ascend and shake the reactor body (2) placed on the surface of the bearing plate (3) in the process of swinging.
2. The esterification acceleration device of claim 1, wherein: The back of the base (1) is provided with a transmission structure (6), and the transmission structure (6) can drive the swing rod (4) to automatically swing.
3. The esterification acceleration device of claim 2, wherein: The transmission structure (6) comprises a connecting frame (7) fixedly connected to the back of the base (1), a reciprocating screw (8) movably connected to the inside of the connecting frame (7) through a bearing, a transmission motor (9) fixedly connected to the output end of the reciprocating screw (8) and fixedly connected to the top of the connecting frame (7), the transmission motor (9) can drive the reciprocating screw (8) to rotate, a screw sleeve (10) is threadedly connected to the surface of the reciprocating screw (8), and pull rods (11) located in the inside of the swing rod (4) are fixedly connected to the two sides of the screw sleeve (10). The pull rods (11) are slidably connected with the swing rod (4).
4. The esterification acceleration device of claim 1, wherein: The inside of the connecting frame (7) is fixedly connected with limit rods (12) on both sides, the screw sleeve (10) is sleeved on the surface of the limit rods (12), and the limit rods (12) are slidably connected with the screw sleeve (10).
5. The esterification acceleration device of claim 4, wherein: Both sides of the top of the base (1) are fixedly connected with guide rods (13) located outside the reactor body (2), and the bearing plate (3) is sleeved on the surface of the guide rods (13) and slidably connected with the guide rods (13).
6. The esterification acceleration device of claim 5, wherein: Both sides of the top of the bearing plate (3) are fixedly connected with stand columns (14) sleeved on the surface of the guide rods (13), the top end of the stand column (14) is movably connected with a clamping jaw (15) sleeved on the surface of the guide rod (13) through a bearing, the side of the clamping jaw (15) away from the guide rod (13) extends to the outside of the reactor body (2), and the clamping jaw (15) can swing around the guide rod (13) and be clamped on the surface of the reactor body (2). The left and right sides of the base (1) are fixedly connected with extension plates (16), the side of the extension plate (16) away from the base (1) is fixedly connected with an inclined plate (17), the bottom of the inclined plate (17) is provided in an outwardly inclined manner, the inner side of the inclined plate (17) can contact the outer side of the clamping jaw (15), and the clamping jaw (15) can gradually swing inward when passing through the inclined portion of the bottom of the inclined plate (17).
Citation Information
Patent Citations
Esterification reaction kettle
CN212417899U