PVC (polyvinyl chloride) particle cutting and crushing machine

By introducing screening and protective components into the pelletizer, the problem of incomplete PVC particle crushing was solved, resulting in a more efficient crushing process and improved worker safety.

CN224057541UActive Publication Date: 2026-03-31JIANGYIN HONGYANG PLASTIC TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-05
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Existing pelletizers do not completely crush PVC particles, causing some incompletely crushed particles to fall along with the fully crushed particles, requiring secondary crushing and reducing crushing efficiency.

Method used

A PVC particle pelletizer was designed, comprising a screening component and a protective component. The screening component separates fully and partially crushed particles through a screen and a swing mechanism, while the protective component prevents worker injury and improves crushing efficiency.

Benefits of technology

The screening component effectively separates fully and partially crushed PVC particles, reducing the need for secondary crushing, improving crushing efficiency, and protecting worker safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of grain-sized crushers, in particular to a PVC (polyvinyl chloride) grain-sized crusher. The PVC particle screening machine comprises a machine body, a feeding port is fixedly connected to the upper end of the machine body, a screening assembly is arranged at the left end of the machine body, a second belt wheel is arranged on the front face of the machine body, PVC particles fall onto a screen after being smashed by blades on smashing rollers through the screening assembly, the screen swings left and right through a swinging mechanism, and therefore the PVC particles can be screened out. The PVC particles reaching the crushing standard fall out of the screen, the PVC particles which are not completely crushed remain on the screen, then a worker pulls a handle, a sealing plate is pulled, a pulling plate connected with a connecting rod is pulled, the PVC particles which are not completely crushed on the screen are scraped out, and the worker collects the PVC particles through a box. Therefore, only the PVC particles which are not completely crushed need to be crushed again, the completely crushed PVC particles are sent to the next procedure, and the effect of PVC particle crushing efficiency is achieved as much as possible.
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Description

Technical Field

[0001] This utility model relates to the field of pelletizing and crushing machines, and in particular to a PVC particle pelletizing and crushing machine. Background Technology

[0002] The pelletizer is used to pelletize larger PVC particles. It consists of a machine body, feed inlet, crushing rollers, blades, belts, pulley sets, gears, motor, and discharge outlet. When using the pelletizer, the operator starts the motor, which rotates the first pulley. Through belt drive, the second pulley rotates, which in turn rotates the crushing rollers. With the help of a pair of gears, both crushing rollers rotate. The operator pours larger PVC particles into the feed inlet of the machine body, where they are crushed by the blades on the crushing rollers. The operator sets up a collection box at the discharge outlet to collect the crushed PVC particles.

[0003] The inventors discovered in their daily work that some pelletizers do not completely crush PVC particles, causing some PVC particles to fall into the collection box along with the crushed PVC particles without being crushed. In order to crush the incompletely crushed PVC particles a second time, all the PVC in the collection box is poured in for further crushing. This means that the PVC particles that were originally crushed have to be crushed again, which may result in low PVC particle crushing efficiency. Utility Model Content

[0004] The purpose of this invention is to solve the problem that in actual use, some pelletizers do not completely crush PVC particles, causing some PVC particles to fall into the collection box without being crushed. In order to re-crush the incompletely crushed PVC particles, all the PVC in the collection box is poured in for re-crushing, which means that the originally completely crushed PVC particles have to be crushed again, which may result in low PVC particle crushing efficiency. Therefore, a PVC particle pelletizer is proposed.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a PVC particle pelletizing and crushing machine, comprising a machine body, an inlet fixedly connected to the upper end of the machine body, a screening component provided at the left end of the machine body, a second pulley provided on the front side of the machine body, a motor installed on one side of the machine body, a first pulley fixedly connected to the output end of the motor, a belt provided between the first pulley and the second pulley, a crushing roller rotatably connected to the inner wall of the machine body, the crushing roller being fixedly connected to the second pulley, a protective component, an outlet, and a gear provided on one side of the machine body, the gear being fixed to the crushing roller, the gears on both sides meshing, the screening component including a screen slidably inserted into one side of the machine body, a pull plate slidably inserted into the inner wall of the machine body, a sealing plate inserted into the left end of the machine body, the surface of the sealing plate having protrusions, a connecting rod fixedly connected between the pull plate and the sealing plate, and a handle fixedly connected to the left end of the sealing plate.

[0006] The effect achieved by the above components is as follows: After the PVC particles are crushed by the blades on the crushing roller, they fall onto the screen. Through the swinging mechanism, the screen swings left and right, so that the PVC particles that meet the crushing standard fall out of the screen, while the PVC particles that are not completely crushed remain on the screen. Then, the worker pulls the handle, which pulls the sealing plate and the pull plate connected to the connecting rod, thereby scraping out the PVC particles that are not completely crushed on the screen. The worker collects them in a box, so that only these PVC particles that are not completely crushed need to be crushed again. The PVC particles that are completely crushed are sent to the next process, thereby maximizing the efficiency of PVC particle crushing.

[0007] Preferably, a slide rod is slidably inserted into the left end of the machine body, the two ends of the slide rod are fixed to the screen, a fixing block is fixedly connected to the arc surface of the slide rod, a rotating roller is rotatably connected to the front of the fixing block, a drive groove is opened at the left end of the machine body, and a push plate is slidably connected to the inner wall of the drive groove.

[0008] The effect achieved by the above components is as follows: the push plate in the drive groove moves up and down through the drive mechanism, which pushes the rotating roller on the fixed block, thereby pushing the screen connected to the slide bar. With the cooperation of the reset mechanism, the screen swings left and right.

[0009] Preferably, a return spring is fixedly connected to one side of the screen, the other end of the return spring is fixed to the machine body, and the return spring is sleeved on the slide rod.

[0010] The effect achieved by the above components is to reset the screen by setting a reset spring.

[0011] Preferably, a lead screw is rotatably connected to the inner wall of the drive groove, the lead screw is threadedly connected to the push plate, and the lead screw is driven to rotate by an external motor.

[0012] The effect achieved by the above components is to connect the lead screw to an external motor, allowing it to continuously rotate in both directions, thereby causing the push plate in the drive slot to move up and down.

[0013] Preferably, the protective component includes a mounting frame fixedly connected to the left end of the machine body, and a protective cover is inserted into the left end of the mounting frame.

[0014] The effect achieved by the above components is that the protective cover is inserted into the mounting frame, and the inner wall of the mounting frame is provided with protrusions to fix the protective cover, thereby preventing workers from being accidentally injured by gears when collecting PVC particles.

[0015] Preferably, the inner wall of the mounting frame is slidably connected to an insert block, the insert block is inserted into the protective cover, and the upper end of the insert block is fixedly connected to an operating rod, the operating rod being slidably inserted into the mounting frame.

[0016] The effect achieved by the above components is that the worker drags the operating lever to insert the plug into the protective cover, thereby further fixing the protective cover.

[0017] Preferably, an auxiliary spring is fixedly connected to the lower end of the operating lever, and the other end of the auxiliary spring is fixed to the mounting frame.

[0018] The effect achieved by the above components is that by setting an auxiliary spring, the auxiliary spring pulls the operating rod, thereby assisting in limiting the operation rod.

[0019] Preferably, one side of the insert block has an inclined surface.

[0020] The effect achieved by the above components is that, by setting the inclined surface, the auxiliary insert block is inserted into the protective cover.

[0021] In summary, the beneficial effects of this utility model are as follows:

[0022] In this invention, by setting up a screening component, after PVC particles are crushed by the blades on the crushing roller, they fall onto the screen. Through a swinging mechanism, the screen swings left and right, so that PVC particles that meet the crushing standard fall out of the screen, while incompletely crushed PVC particles remain on the screen. Then, the worker pulls the handle, which pulls the sealing plate and the connecting plate connected to the connecting rod, thereby scraping out the incompletely crushed PVC particles from the screen. The worker collects them in a box, so that only these incompletely crushed PVC particles need to be crushed again. The fully crushed PVC particles are sent to the next process, thus maximizing the PVC particle crushing efficiency. This solves the problem that some pelletizers do not completely crush PVC particles, causing some PVC particles to fall into the collection box without being crushed. In order to crush the incompletely crushed PVC particles again, all the PVC in the collection box is poured in for re-crushing, which means that the originally fully crushed PVC particles need to be crushed again, which may result in low PVC particle crushing efficiency. Attached Figure Description

[0023] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0024] Figure 2 This is a three-dimensional structural diagram of the top of this utility model;

[0025] Figure 3 This is a three-dimensional structural diagram of the screening component of this utility model;

[0026] Figure 4 This is a three-dimensional structural schematic diagram of the cross-section of this utility model;

[0027] Figure 5 This is a three-dimensional structural diagram of the protective component of this utility model.

[0028] Legend: 1. Machine body; 2. Screening assembly; 3. Protective assembly; 4. Feed inlet; 5. Motor; 6. First pulley; 7. Second pulley; 8. Belt; 9. Discharge outlet; 10. Crushing roller; 11. Gear; 21. Screen; 22. Pull plate; 23. Sealing plate; 24. Connecting rod; 25. Slide rod; 26. Drive groove; 27. Lead screw; 28. Push plate; 29. ​​Fixing block; 210. Rotating roller; 211. Return spring; 31. Mounting frame; 32. Protective cover; 33. Insert block; 34. Operating lever; 35. Auxiliary spring; 36. Inclined surface. Detailed Implementation

[0029] Reference Figure 1 and Figure 2As shown, this utility model provides a technical solution: a PVC particle pelletizer includes a body 1, an inlet 4 fixedly connected to the upper end of the body 1, a screening component 2 provided at the left end of the body 1, a second pulley 7 provided on the front of the body 1, a motor 5 installed on one side of the body 1, a first pulley 6 fixedly connected to the output end of the motor 5, a belt 8 provided between the first pulley 6 and the second pulley 7, a crushing roller 10 rotatably connected to the inner wall of the body 1, the crushing roller 10 being fixedly connected to the second pulley 7, a protective component 3, an outlet 9 and a gear 11 provided on one side of the body 1, the gear 11 being fixed to the crushing roller 10, and the gears 11 on both sides meshing.

[0030] The following section will explain the specific settings and functions of the filtering component 2 and the protection component 3.

[0031] Reference Figure 3 and Figure 4As shown in this embodiment: the screening component 2 includes a screen 21 slidably inserted on one side of the machine body 1, a pull plate 22 slidably inserted into the inner wall of the machine body 1, and a sealing plate 23 inserted into the left end of the machine body 1. The surface of the sealing plate 23 is provided with protrusions. A connecting rod 24 is fixedly connected between the pull plate 22 and the sealing plate 23. A handle is fixedly connected to the left end of the sealing plate 23. By setting the screening component 2, after the PVC particles are crushed by the blades on the crushing roller 10, they fall onto the screen 21. Through the swinging mechanism, the screen 21 swings left and right, so that the PVC particles that meet the crushing standard fall out of the screen 21, while the PVC particles that are not completely crushed remain on the screen 21. Then, the worker pulls the handle, so that the sealing plate 23 is pulled, and the pull plate 22 connected to the connecting rod 24 is pulled, thereby scraping out the PVC particles that are not completely crushed on the screen 21. The worker collects them in a box, so that only these PVC particles that are not completely crushed need to be crushed again. The completely crushed PVC particles are sent to the next process, thereby maximizing the PVC particle crushing efficiency. Functionally, a slide rod 25 is slidably inserted into the left end of the machine body 1. Both ends of the slide rod 25 are fixed to the screen 21. A fixing block 29 is fixedly connected to the arc surface of the slide rod 25. A rotating roller 210 is rotatably connected to the front of the fixing block 29. A drive groove 26 is opened at the left end of the machine body 1. A push plate 28 is slidably connected to the inner wall of the drive groove 26. Through a drive mechanism, the push plate 28 in the drive groove 26 moves up and down, pushing the rotating roller 210 on the fixing block 29, thus pushing the screen 21 connected to the slide rod 25. This is coordinated with a reset mechanism. The screen 21 swings left and right. A return spring 211 is fixedly connected to one side of the screen 21, and the other end of the return spring 211 is fixed to the machine body 1. The return spring 211 is sleeved on the slide rod 25. By setting the return spring 211, the screen 21 is reset. The inner wall of the drive groove 26 is rotatably connected to the lead screw 27. The lead screw 27 is threadedly connected to the push plate 28. The lead screw 27 is driven to rotate by an external motor. By connecting the lead screw 27 to the external motor, it can be continuously rotated in both directions, causing the push plate 28 in the drive groove 26 to move up and down.

[0032] Reference Figure 5As shown in this embodiment: the protective component 3 includes a mounting frame 31 fixedly connected to the left end of the machine body 1. A protective cover 32 is inserted into the left end of the mounting frame 31. The protective cover 32 is inserted into the mounting frame 31. The inner wall of the mounting frame 31 is provided with protrusions to fix the protective cover 32, thereby preventing workers from being accidentally injured by the gear 11 when collecting PVC particles. An insert block 33 is slidably connected to the inner wall of the mounting frame 31. The insert block 33 is inserted into the protective cover 32. An operating rod 34 is fixedly connected to the upper end of the insert block 33. 4. The sliding installation frame 31 is used. The worker drags the operating rod 34 so that the insert block 33 is inserted into the protective cover 32, thereby further fixing the protective cover 32. An auxiliary spring 35 is fixedly connected to the lower end of the operating rod 34. The other end of the auxiliary spring 35 is fixed to the installation frame 31. By setting the auxiliary spring 35, the auxiliary spring 35 pulls the operating rod 34, thereby assisting in limiting the operation rod 34. A slope 36 is opened on one side of the insert block 33. By setting the slope 36, the auxiliary insert block 33 is inserted into the protective cover 32.

[0033] Working principle:

[0034] When using the pelletizer, the worker starts the motor 5, causing the first pulley 6 to rotate. This, via the belt 8, drives the second pulley 7, which in turn rotates the crushing roller 10. A pair of gears 11 further rotates both crushing rollers 10. Larger PVC particles are then fed into the machine body 1 through the inlet 4 and crushed by the blades on the crushing rollers 10. A collection box at the outlet 9 collects the crushed PVC particles. After being crushed by the blades on the crushing rollers 10, the particles fall onto the screen 21. The lead screw 27 is connected to an external motor, causing it to rotate continuously in both directions. This moves the push plate 28 in the drive groove 26 up and down, pushing the rotating roller 210 on the fixed block 29. This pushes the screen 21, connected to the slide rod 25. A return spring 211 resets the screen 21, causing it to swing left and right. This swinging motion allows the PVC particles that have reached the required crushing standard to fall out of the screen 21. Incompletely crushed PVC particles remain on the screen 21. The worker then pulls the handle, causing the sealing plate 23 to move, which in turn moves the pull plate 22 connected to the connecting rod 24, scraping out the incompletely crushed PVC particles from the screen 21. The worker collects these particles in a box, thus only needing to crush them again. The fully crushed PVC particles are sent to the next process, thereby maximizing the crushing efficiency of PVC particles. The protective cover 32 is inserted into the mounting frame 31. The inner wall of the mounting frame 31 has protrusions to fix the protective cover 32, thus preventing workers from being accidentally injured by the gear 11 when collecting PVC particles. The worker drags the operating rod 34, causing the insert block 33 to be inserted into the protective cover 32, further fixing the protective cover 32. An auxiliary spring 35 is provided to pull the operating rod 34, thereby limiting the operation rod 34. An inclined surface 36 is provided to help the insert block 33 be inserted into the protective cover 32.

[0035] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any other way. Any person skilled in the art may use the disclosed technical content to make changes or modifications to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model, without departing from the scope of the utility model's technical solution, still fall within the protection scope of this utility model's technical solution. In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood through specific circumstances.

Claims

1. A PVC pellet dicing mill comprising a body (1), characterised in that: The upper end of the machine body (1) is fixedly connected with an inlet (4), the left end of the machine body (1) is provided with a screening assembly (2), the front of the machine body (1) is provided with a second belt pulley (7), one side of the machine body (1) is provided with a motor (5), the output end of the motor (5) is fixedly connected with a first belt pulley (6), a belt (8) is arranged between the first belt pulley (6) and the second belt pulley (7), the inner wall of the machine body (1) is rotatably connected with a crushing roller (10), the crushing roller (10) is fixedly connected with the second belt pulley (7), one side of the machine body (1) is provided with a protection assembly (3), an outlet (9) and a gear (11), the gear (11) is fixed with the crushing roller (10), the gears (11) on both sides are engaged, the screening assembly (2) comprises a screen (21) slidably inserted into one side of the machine body (1), the inner wall of the machine body (1) is slidably inserted with a pull plate (22), the left end of the machine body (1) is inserted with a sealing plate (23), the surface of the sealing plate (23) is provided with a protrusion, the pull plate (22) and the sealing plate (23) are fixedly connected with a connecting rod (24), the left end of the sealing plate (23) is fixedly connected with a handle.

2. A PVC pellet dicer grinder as claimed in claim 1, wherein: The left end of the machine body (1) is slidably inserted with a slide rod (25), both ends of the slide rod (25) are fixed with the screen (21), the arc surface of the slide rod (25) is fixedly connected with a fixed block (29), the front of the fixed block (29) is rotatably connected with a rotating roller (210), the left end of the machine body (1) is provided with a driving groove (26), the inner wall of the driving groove (26) is slidably connected with a push plate (28).

3. A PVC pellet dicer grinder as claimed in claim 2, wherein: One side of the screen (21) is fixedly connected with a reset spring (211), the other end of the reset spring (211) is fixed with the machine body (1), and the reset spring (211) is sleeved on the slide rod (25).

4. A PVC pellet dicer according to claim 3, wherein: The inner wall of the driving groove (26) is rotatably connected with a lead screw (27), the lead screw (27) is threadedly connected with the push plate (28), and the lead screw (27) is driven to rotate by an external motor.

5. A PVC pellet dicer according to claim 4, wherein: The protection assembly (3) comprises a mounting frame (31) fixedly connected to the left end of the machine body (1), and the mounting frame (31) is inserted with a protective cover (32).

6. A PVC pellet dicer according to claim 5, wherein: The inner wall of the mounting frame (31) is slidably connected with an insertion block (33), the insertion block (33) is inserted into the protective cover (32), the upper end of the insertion block (33) is fixedly connected with an operating rod (34), and the operating rod (34) is slidably inserted into the mounting frame (31).

7. A PVC pellet dicer according to claim 6, wherein: The lower end of the operating rod (34) is fixedly connected with an auxiliary spring (35), and the other end of the auxiliary spring (35) is fixed with the mounting frame (31).

8. A PVC pellet dicer according to claim 7, characterized in that: One side of the insertion block (33) is provided with an inclined surface (36).