Novel magnetic separator

By introducing a vibration design for the feeding hopper and drive assembly into the magnetic separator, as well as the use of a screen front baffle, the problem of poor screening effect caused by uneven material distribution was solved, and more efficient separation of magnetic materials was achieved.

CN224057608UActive Publication Date: 2026-03-31HEBEI MAGNETIC SEPARATION CRAFTSMAN TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-14
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

When the material is fed unevenly in the existing magnetic separator, material tends to accumulate on the outside of the magnetic drum. Material with weak magnetic force cannot be adsorbed, which affects the screening effect.

Method used

A novel magnetic separator was designed, which uses a feeding hopper in conjunction with a drive assembly to create a bumping and vibration effect, thereby improving the uniformity of material feeding. It also utilizes a front baffle to block splashed material and combines it with a semi-magnetic drum for screening.

Benefits of technology

It effectively improves the uniformity of material feeding, ensures the screening effect, and guarantees the effective separation of magnetic materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel magnetic separator, which relates to the technical field of screening equipment and comprises a bottom plate, a base frame fixed on the outer side of the bottom plate, a top plate fixed on the inner side of the upper end of the base frame, a flow guide baffle fixed at the bottom end of the top plate, support plates arranged on both sides of the flow guide baffle, and a feeding dustpan arranged at the lower end of the flow guide baffle, a second L-shaped support is fixed to the center of the bottom end of the feeding dustpan, a semi-magnetic roller is fixed to the inner side of the base frame, an outer roller skin is rotationally connected to the outer side of the semi-magnetic roller, and a driving assembly is arranged on the portion, between the second L-shaped support and the outer roller skin, of the inner side of the base frame. According to the novel magnetic separator provided by the utility model, through the integral structural matching design, before materials fall to the outer side of the semi-magnetic roller to be screened, the materials are conveniently bumped and vibrated by matching the feeding dustpan with the driving assembly, so that the feeding uniformity is effectively improved, and the screening effect is ensured.
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Description

Technical Field

[0001] This utility model relates to the field of screening equipment technology, and in particular to a novel magnetic separator. Background Technology

[0002] Magnetic separators are among the most widely used and versatile machines in industry, suitable for separating substances with magnetic differences.

[0003] Before using existing magnetic separators to screen materials, uneven feeding of materials leads to material accumulation on the outer side of the magnetic drum. The outermost material is subject to less magnetic force and therefore cannot be adsorbed, affecting the screening effect. Therefore, this application proposes a new type of magnetic separator. Utility Model Content

[0004] Based on this, it is necessary to provide a new type of magnetic separator to address the above-mentioned technical problems. Through the overall structural design, before the material falls to the outside of the semi-magnetic drum for screening, the feeding hopper and drive assembly can easily shake and vibrate the material, effectively improving the uniformity of the feed. The screen front baffle can also easily block splashed material, ensuring the screening effect.

[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0006] A novel magnetic separator is used for screening magnetic materials;

[0007] The device includes a base plate, a base frame fixed to the outer side of the base plate, a top plate fixed to the inner side of the upper end of the base frame, a guide baffle fixed to the bottom end of the top plate, support plates on both sides of the guide baffle, a feeding hopper at the lower end of the guide baffle, first L-shaped supports fixed at the four corners of the bottom end of the feeding hopper, and a second L-shaped support fixed at the center of the bottom end of the feeding hopper. A first connecting rod is rotatably connected to the outer side of each first L-shaped support, and the upper ends of the four first connecting rods are rotatably connected to two support plates respectively. A semi-magnetic roller is fixed to the inner side of the base frame, and an outer cylinder skin is rotatably connected to the outer side of the semi-magnetic roller. A drive assembly is provided on the inner side of the base frame, between the second L-shaped support and the outer cylinder skin.

[0008] In a preferred embodiment of the novel magnetic separator provided by this utility model, the support plate is fixed to the top plate, and a first shaft seat and a second shaft seat are respectively fixed on the inner side of the base frame and at the lower end of the feeding hopper.

[0009] In a preferred embodiment of the novel magnetic separator provided by this utility model, the driving assembly includes a driving motor. The driving motor is fixed inside the base frame, and a first transmission disc is fixed at the output end of the driving motor. A rotating shaft is rotatably connected between the first and second shaft seats. A second and fourth transmission discs are fixed to the outer side of the rotating shaft, and a first transmission belt is drivingly connected between the first and second transmission discs. A third transmission disc is fixed to one side of the outer cylinder skin, and a second transmission belt is drivingly connected between the third and fourth transmission discs. An eccentric shaft is also fixed to the side of the rotating shaft near the first shaft seat, and a second connecting rod is rotatably connected between the eccentric shaft and the second L-shaped support.

[0010] In a preferred embodiment of the novel magnetic separator provided by this utility model, a post-screen guide plate is provided at the upper end of one end of the base plate, and the post-screen guide plate is fixed to the base frame.

[0011] In a preferred embodiment of the novel magnetic separator provided by this utility model, a screen front baffle is provided at one end of the feeding hopper, and the screen front baffle is fixed to the base frame.

[0012] In a preferred embodiment of the novel magnetic separator provided by this utility model, a feed hopper is fixed at the upper end of the top plate, and the top plate and the feed hopper are connected.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] The novel magnetic separator provided by this utility model, through its overall structural design, allows the material to fall onto the outside of the semi-magnetic drum for screening. Before screening, the material is shaken and vibrated by the feeding hopper and drive assembly, which effectively improves the uniformity of the feed. The screen front baffle helps to block splashed material and ensure the screening effect. Attached Figure Description

[0015] To more clearly illustrate the solutions in this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of the novel magnetic separator provided by this utility model;

[0017] Figure 2 This is a schematic diagram of the inner structure of the base frame of the novel magnetic separator provided by this utility model;

[0018] Figure 3A schematic diagram of the outer side of the feed hopper of the novel magnetic separator provided by this utility model;

[0019] Figure 4 A schematic diagram of the structure of the novel magnetic separator drive assembly provided by this utility model;

[0020] Figure 5 A schematic diagram of the outer side of the semi-magnetic drum of the novel magnetic separator provided by this utility model;

[0021] Figure 6 A schematic diagram of the internal structure of the semi-magnetic drum of the novel magnetic separator provided by this utility model;

[0022] Figure 7 A schematic diagram showing the positional structure of the feed hopper, front screen baffle, semi-magnetic drum, and rear screen guide plate of the novel magnetic separator provided by this utility model.

[0023] The markings in the diagram are explained as follows:

[0024] 1. Base plate; 2. Base frame; 3. Top plate; 4. Feed hopper; 5. Guide baffle; 6. Support plate; 7. First shaft seat; 8. Second shaft seat; 9. Post-screen guide plate; 10. Feed hopper; 11. First L-shaped support; 12. First connecting rod; 13. Second L-shaped support; 14. Drive motor; 15. First transmission disc; 16. Rotating shaft; 17. Second transmission disc; 18. First transmission belt; 19. Eccentric shaft; 20. Second connecting rod; 21. Front screen baffle; 22. Semi-magnetic drum; 23. Outer cylinder skin; 24. Third transmission disc; 25. Fourth transmission disc; 26. Second transmission belt. Detailed Implementation

[0025] As described in the background section, before using existing magnetic separators to screen materials, uneven feeding of materials causes materials to easily accumulate on the outer side of the magnetic drum, while the outermost material is subject to less magnetic force and therefore cannot be adsorbed, affecting the screening effect.

[0026] To solve this technical problem, this utility model provides a novel magnetic separator, which is applied to the screening of magnetic materials;

[0027] The system includes a base plate 1, a base frame 2 fixed to the outer side of the base plate 1, a top plate 3 fixed to the inner side of the upper end of the base frame 2, a guide baffle 5 fixed to the bottom end of the top plate 3, support plates 6 on both sides of the guide baffle 5, a feeding hopper 10 at the lower end of the guide baffle 5, first L-shaped supports 11 fixed at the four corners of the bottom end of the feeding hopper 10, and a second L-shaped support 13 fixed at the center of the bottom end of the feeding hopper 10. A first connecting rod 12 is rotatably connected to the outer side of each first L-shaped support 11. The upper ends of the four first connecting rods 12 are rotatably connected to two support plates 6 respectively. A semi-magnetic roller 22 is fixed to the inner side of the base frame 2. An outer cylinder skin 23 is rotatably connected to the outer side of the semi-magnetic roller 22. A drive assembly is provided on the inner side of the base frame 2 between the second L-shaped support 13 and the outer cylinder skin 23.

[0028] The novel magnetic separator provided by this utility model, through its overall structural design, allows the material to be shaken and vibrated by the feeding hopper 10 in conjunction with the drive assembly before it falls to the outside of the semi-magnetic drum 22 for screening, effectively improving the uniformity of feeding and ensuring the screening effect.

[0029] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0030] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0031] Example 1:

[0032] Please refer to Figure 1-7 A novel magnetic separator includes a base plate 1, a base frame 2 fixed to the outer side of the base plate 1, a top plate 3 fixed to the inner side of the upper end of the base frame 2, a feed hopper 4 fixed to the upper end of the top plate 3 for easy feeding, the top plate 3 and the feed hopper 4 are connected, and a guide baffle 5 fixed to the bottom end of the top plate 3 for guiding the material flow.

[0033] A feeding hopper 10 is provided at the lower end of the flow guide 5. In order to support the feeding hopper 10, a first L-shaped support 11 is fixed at each of the four corners of the bottom of the feeding hopper 10. Support plates 6 are provided on both sides of the flow guide 5. The support plates 6 are fixed to the top plate 3. A first connecting rod 12 is rotatably connected to the outside of each first L-shaped support 11. The upper ends of the four first connecting rods 12 are rotatably connected to the two support plates 6 respectively.

[0034] A semi-magnetic roller 22 is fixed inside the base frame 2, and an outer cylinder skin 23 is rotatably connected to the outside of the semi-magnetic roller 22. In order to facilitate the rotation of the outer cylinder skin 23 and thus screen the material, and to facilitate the vibration of the feeding hopper 10 so that the material is fed evenly before screening, a second L-shaped support 13 is fixed at the center of the bottom end of the feeding hopper 10. A drive assembly is provided inside the base frame 2 and between the second L-shaped support 13 and the outer cylinder skin 23.

[0035] Specifically, a first bearing seat 7 and a second bearing seat 8 are fixed to the inner side of the base frame 2 and at the lower end of the feeding hopper 10, respectively. The drive assembly includes a drive motor 14. The drive motor 14 is fixed to the inner side of the base frame 2. A first transmission disc 15 is fixed to the output end of the drive motor 14. A rotating shaft 16 is rotatably connected between the first bearing seat 7 and the second bearing seat 8. A second transmission disc 17 and a fourth transmission disc 25 are fixed to the outer side of the rotating shaft 16, respectively. A first transmission belt 18 is connected between the first transmission disc 15 and the second transmission disc 17. A third transmission disc 24 is fixed to one side of the outer cylinder skin 23. A second transmission belt 26 is connected between the third transmission disc 24 and the fourth transmission disc 25. An eccentric shaft 19 is also fixed to the side of the rotating shaft 16 near the first bearing seat 7. A second connecting rod 20 is rotatably connected between the eccentric shaft 19 and the second L-shaped support 13.

[0036] All of the above electrical components are electrically connected to the main controller and the power supply. The main controller can be a conventional known device such as a computer that performs control, and the existing publicly available power connection technology will not be described in detail here.

[0037] Example 2:

[0038] The novel magnetic separator provided in Example 1 has been further optimized, specifically, as follows: Figure 5-7 As shown, when the material is uniformly fed into the outside of the semi-magnetic drum 22 through the feeding hopper 10, a screen front baffle 21 is provided at one end of the feeding hopper 10 in order to facilitate the blocking of splashed material. The screen front baffle 21 is fixed to the base frame 2.

[0039] During the screening process of the material through the rotation of the outer cylinder skin 23, in order to facilitate the flow and reception of magnetic materials, a screen guide plate 9 is provided at the upper end of one end of the bottom plate 1, and the screen guide plate 9 is fixed to the base frame 2.

[0040] Self-locking casters are installed at the four corners of the bottom of the base plate 1, which facilitates flexible movement of the equipment.

[0041] The novel magnetic separator provided by this utility model is used as follows: Before screening begins, the drive motor 14 is started to drive the first transmission disk 15 to rotate. The first transmission belt 18 and the second transmission disk 17 are used to drive the rotating shaft 16 to rotate, which in turn drives the eccentric shaft 19 and the fourth transmission disk 25 fixed to the rotating shaft 16 to rotate.

[0042] When the fourth transmission disc 25 rotates, the transmission of the second transmission belt 26 and the third transmission disc 24 drives the outer cylinder skin 23 of the semi-magnetic drum 22 to rotate, which facilitates the screening of materials that fall to the outside of the semi-magnetic drum 22. When the eccentric shaft 19 rotates, the second connecting rod 20 is used to reciprocate to lift the second L-shaped support 13. With the support of the four first connecting rods 12, the feeding hopper 10 is driven to repeatedly bounce and vibrate, which makes it easier to feed the material guided inside the feeding hopper 10 evenly.

[0043] Then, the material is conveniently fed into the feeding hopper 10 through the feed hopper 4 and the guide baffle 5 to start the screening. The material is evenly fed to the outside of the rotating outer cylinder skin 23 by the vibration of the feeding hopper 10. The magnetic material in the material is attracted by the magnetic force of the semi-magnetic roller 22 and rotates with the outer cylinder skin 23 to the upper end of the screen guide plate 9. At this time, due to the semi-magnetic setting in the semi-magnetic roller 22, the magnetic material loses its attraction and falls to the upper end of the screen guide plate 9. It is then guided by the screen guide plate 9 to the upper end of the bottom plate 1 for accumulation and collection. When the non-magnetic material falls to the outside of the semi-magnetic roller 22, it is directly thrown out to the outside of the equipment by the rotation of the outer cylinder skin 23 to achieve the separation effect and complete the screening.

Claims

1. A novel magnetic separator, characterized in that, The utility model relates to a kind of magnetic separation and screening equipment, including bottom plate (1), the outer side of the bottom plate (1) is fixed with base frame (2), the inner side of the upper end of the base frame (2) is fixed with top plate (3), the bottom end of the top plate (3) is fixed with flow guide (5), the both sides of the flow guide (5) are provided with support plate (6), the lower end of the flow guide (5) is provided with feeding sieve (10), the four end corners of the bottom end of the feeding sieve (10) are fixed with first L-shaped support (11), the center of the bottom end of the feeding sieve (10) is fixed with second L-shaped support (13), the outer side of each first L-shaped support (11) is rotatably connected with first connecting rod (12), the upper end of four first connecting rods (12) is rotatably connected with two support plates (6) respectively, the inner side of the base frame (2) is fixed with half magnetic cylinder (22), the outer side of the half magnetic cylinder (22) is rotatably connected with outer cylinder skin (23), the inner side of the base frame (2) and between second L-shaped support (13) and outer cylinder skin (23) are provided with drive assembly.

2. The new magnetic separator according to claim 1, characterized in that, The support plate (6) is fixed with the top plate (3), and the inner side of the base frame (2) and below the lower end of the feeding sieve (10) are respectively fixed with a first shaft seat (7) and a second shaft seat (8).

3. The new magnetic separator according to claim 2, characterized in that, The drive assembly includes a drive motor (14), the inner side of the base frame (2) is fixed with a drive motor (14), the output end of the drive motor (14) is fixed with a first transmission disc (15), the first shaft seat (7) and the second shaft seat (8) are rotatably connected with a rotating shaft (16), the outer side of the rotating shaft (16) is respectively fixed with a second transmission disc (17) and a fourth transmission disc (25), the first transmission disc (15) and the second transmission disc (17) are transmissionally connected with a first transmission belt (18), one side of the outer cylinder skin (23) is fixed with a third transmission disc (24), the third transmission disc (24) and the fourth transmission disc (25) are transmissionally connected with a second transmission belt (26), one side of the rotating shaft (16) close to the first shaft seat (7) is further fixed with an eccentric shaft (19), the eccentric shaft (19) and the second L-shaped support (13) are rotatably connected with a second connecting rod (20).

4. The novel magnetic separator as claimed in claim 1, wherein, The upper end of one end of the bottom plate (1) is provided with a sieve rear guide plate (9), and the sieve rear guide plate (9) is fixed with the base frame (2).

5. The novel magnetic separator as claimed in claim 1, wherein, One end of the feeding sieve (10) is provided with a sieve front baffle (21), and the sieve front baffle (21) is fixed with the base frame (2).

6. The novel magnetic separator as claimed in claim 1, wherein, The upper end of the top plate (3) is fixed with a feeding hopper (4), and the top plate (3) and the feeding hopper (4) are connected in communication.