Dustproof cap mounting equipment
By combining components such as positioning and displacement mechanisms and dispensing modules, the automated positioning and installation of speaker dust caps is achieved, solving the problems of low efficiency and inaccurate positioning in existing technologies, and improving processing efficiency and accuracy.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2026-03-31
AI Technical Summary
In the existing technology, the assembly efficiency of speaker dust caps is low and the positioning is inaccurate, making it difficult to meet the requirements of high-efficiency automation.
By employing a positioning and displacement mechanism, a dispensing module, first and second dust cap mounting mechanisms, and a feeding device, the entire process of automatic feeding, positioning, dispensing, and dust cap installation is automated. Combined with an X-axis module and drive components, this ensures accurate positioning and high processing efficiency.
The system enables automated positioning and installation of speaker dust caps, achieving precise positioning and significantly improving processing efficiency.
Smart Images

Figure CN224057846U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of loudspeaker technology, specifically relating to a dust cap installation device. Background Technology
[0002] Currently, loudspeakers are generally equipped with dust caps to protect the internal vibration system. Existing technology still relies heavily on manual gluing and mounting of these dust caps, which is not only inefficient but also makes it difficult to guarantee accuracy. Patent application number 202210357877.0 discloses an assembly device for speaker dust caps, including a positioning platform comprising a dust cap positioning seat and a semi-finished product positioning seat for positioning the dust cap and the speaker semi-finished product, respectively; a material handling mechanism comprising a material handling head disposed above the positioning platform, the material handling head being movable for picking up, placing, and flipping the dust cap; and an adhesive application mechanism movably disposed above the positioning platform, the adhesive application mechanism comprising an adhesive outlet, the adhesive outlet cooperating with the material handling head for applying adhesive to the dust cap; wherein, the material handling head picks up the dust cap from the dust cap positioning seat, and after being coated with adhesive by the adhesive application mechanism, the dust cap is assembled onto the speaker semi-finished product located on the semi-finished product positioning seat. Although this speaker dust cap assembly device can install the dust cap, its positioning is still not precise enough, and its processing efficiency is not high enough. Utility Model Content
[0003] To address the shortcomings of existing technologies, this invention provides a dust cap installation device that offers precise positioning and high processing efficiency.
[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:
[0005] Dust cap installation equipment, including:
[0006] frame;
[0007] The workbench is located inside the machine frame and has several processing stations, which are used to hold loudspeakers.
[0008] A positioning and displacement mechanism, which is installed inside the frame and is used for positioning and displacement of loudspeakers placed on the machining station;
[0009] The mounting bracket is installed inside the frame, and the mounting bracket is equipped with an X-axis module;
[0010] The dispensing module is mounted on the mounting bracket and is used for dispensing adhesive onto the speaker.
[0011] The first dust cap mounting mechanism is mounted on the mounting frame and connected to the X-axis module;
[0012] The second dust cap mounting mechanism is set on the mounting frame and connected to the X-axis module. The first dust cap mounting mechanism and the second dust cap mounting mechanism alternately install dust caps on the speakers at the processing station.
[0013] The first feeding mechanism is located inside the frame and close to the first dust cap mounting mechanism. The first feeding mechanism is used to feed materials to the first dust cap mounting mechanism.
[0014] The second feeding mechanism is located inside the frame and close to the second dust cap mounting mechanism. The second feeding mechanism is used to feed materials to the second dust cap mounting mechanism.
[0015] And a feeding device, located inside the frame, for conveying the speaker with the dust cap installed out of the frame.
[0016] Preferably, the positioning displacement mechanism includes a positioning bracket, a first driving component, and a second driving component. The positioning bracket, the first driving component, and the second driving component are all disposed within the frame. The positioning bracket is adapted to the speaker. The first driving component is mounted on the second driving component. The positioning bracket is connected to the first driving component. The first driving component drives the positioning bracket to move forward and backward. The second driving component is used to drive the first driving component and the positioning bracket to move left and right.
[0017] Preferably, the first dust cap mounting mechanism includes a third driving component and a first suction component. The third driving component is connected to the first suction component, and the third driving component drives the first suction component to move up and down. The first suction component is used to pick up the dust cap.
[0018] The second dust cap mounting mechanism includes a fourth drive assembly and a second suction component. The fourth drive assembly is connected to the second suction component, and the fourth drive assembly drives the second suction component to move up and down. The second suction component is used to pick up the dust cap. The third drive assembly and the fourth drive assembly are both mounted on the X-axis module, and the X-axis module drives the third drive assembly and the fourth drive assembly to move back and forth.
[0019] Preferably, the first feeding mechanism includes a fifth driving component and a first rotating disk, the first rotating disk being connected to the fifth driving component and the fifth driving component driving the first rotating disk to rotate;
[0020] The second feeding mechanism includes a sixth drive assembly and a second rotating disk. The second rotating disk is connected to the sixth drive assembly and the sixth drive assembly drives the second rotating disk to rotate. The first rotating disk and the second rotating disk are provided with a number of dust cap mounting slots and a number of guide rods. The guide rods are located outside the dust cap mounting slots.
[0021] Preferably, the feeding device includes a feeding drive device and a feeding clamp. The feeding drive device is mounted on the frame, and the feeding clamp is connected to the feeding drive device. The feeding clamp is used to grip the speaker.
[0022] By adopting the above technical solution, this utility model has the following beneficial effects:
[0023] This utility model includes a positioning and displacement mechanism, a dispensing module, a first dust cap installation mechanism, a second dust cap installation mechanism, and a material unloading device. In actual use, it can automatically feed, position, dispense and install dust caps, and unload materials, replacing manual processing. It has high processing efficiency and the positioning and displacement mechanism can perform positioning, making the positioning more accurate.
[0024] In summary, this utility model has the advantages of precise positioning and high processing efficiency. Attached Figure Description
[0025] Figure 1 This is a schematic diagram of the structure of this utility model;
[0026] Figure 2 yes Figure 1 A schematic diagram of the structure when the frame is removed. Detailed Implementation
[0027] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.
[0028] The components of the present invention embodiments described and shown in the accompanying drawings can typically be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention.
[0029] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0030] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0031] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0032] Example 1
[0033] In this embodiment, a dust cap installation device is proposed, which can automatically position the speaker, automatically dispense adhesive, and automatically install the dust cap, with precise positioning and high processing efficiency.
[0034] like Figure 1 and Figure 2 As shown, in one embodiment of this utility model, the dust cap installation equipment includes a frame 1, a worktable 2, a positioning and displacement mechanism, a mounting frame 3, a dispensing module 4, a first dust cap installation mechanism, a second dust cap installation mechanism, a first feeding mechanism, a second feeding mechanism, and a unloading device. The worktable 2 is located within the frame 1 and has several processing stations for holding speakers. The positioning and displacement mechanism is located within the frame 1 and is used to position and displace the speakers held at the processing stations. The mounting frame 3 is located within the frame 1 and has an X-axis module 5. The first dust cap installation mechanism is... The first dust cap mounting mechanism is mounted on the mounting frame 3 and connected to the X-axis module 5. The first dust cap mounting mechanism and the second dust cap mounting mechanism alternately install dust caps on the speakers at the processing station. The first feeding mechanism is located inside the frame 1 and close to the first dust cap mounting mechanism. The first feeding mechanism is used to feed the first dust cap mounting mechanism. The second feeding mechanism is located inside the frame 1 and close to the second dust cap mounting mechanism. The second feeding mechanism is used to feed the second dust cap mounting mechanism. The unloading device is located inside the frame 1 and is used to transport the speakers with dust caps installed out of the frame 1.
[0035] Specifically, the speaker is fed into the processing station of the workbench 2 by a robotic arm or similar device adapted to this invention. Then, the positioning and displacement mechanism is activated to position the speaker and move it to the right to the dispensing module 4. The dispensing module 4 then dispenses glue onto the speaker. The first and second feeding mechanisms alternately start feeding. The first and second dust cap installation mechanisms alternately remove the dust caps from the first and second feeding mechanisms and install them on the speaker. Then, the positioning and displacement mechanism continues to move the speaker with the dust cap installed to the right. The speaker with the dust cap installed is then sent out of the frame 1 of this invention by the unloading device.
[0036] Please continue to refer to Figure 2 The frame 1 of this utility model includes a platform 6. A worktable 2, a positioning and displacement mechanism, a first feeding mechanism, and a second feeding mechanism are mounted on the platform 6. The positioning and displacement mechanism specifically includes a positioning bracket 7, a first driving assembly 8, and a second driving assembly 9. Multiple positioning brackets 7 are provided. The front of each positioning bracket 7 has a semi-circular positioning structure that fits perfectly with the outer wall of the speaker. The positioning bracket 7, the first driving assembly 8, and the second driving assembly 9 are all located within the frame 1. The positioning bracket 7 is adapted to the speaker, and the first driving assembly 8 is mounted on the second driving assembly 9. The positioning bracket 7 and the first driving assembly 9 are connected. The components are connected. The first drive assembly 8 drives the positioning bracket 7 to move back and forth. The second drive assembly 9 is used to drive the first drive assembly 8 and the positioning bracket 7 to move left and right. The first drive assembly 8 can be a drive cylinder, which can drive the positioning bracket 7 to move back and forth. The second drive assembly 9 can be a drive module, which can specifically include a drive motor and a lead screw. The first drive assembly 8 is mounted on the second drive assembly 9. The second drive assembly 9 can then drive the first drive assembly 8 and the positioning bracket 7 to move left and right. It can move to the right to drive the speaker to move to the right in turn for processing, or it can reset to the left.
[0037] The first dust cap mounting mechanism of this utility model includes a third drive assembly 10 and a first suction component. The third drive assembly 10 is connected to the first suction component, and the third drive assembly 10 drives the first suction component to move up and down. The first suction component is used to pick up the dust cap. The second dust cap mounting mechanism includes a fourth drive assembly 11 and a second suction component 12. The fourth drive assembly 11 is connected to the second suction component 12, and the fourth drive assembly 11 drives the second suction component 12 to move up and down. The second suction component 12 is used to pick up the dust cap. The third drive assembly 10 and the fourth drive assembly 11 are both mounted on the X-axis module 5, and the X-axis module 5 drives the third drive assembly 10 and the fourth drive assembly 11 to move back and forth. The first feeding mechanism includes a fifth drive assembly and a first rotating disk. The first rotating disk is connected to the fifth drive assembly, and the fifth drive assembly drives the first rotating disk to rotate. The second feeding mechanism includes a sixth drive assembly 13 and a second rotating disk 14. The second rotating disk 14 is connected to the sixth drive assembly. The components 13 are connected and the sixth drive component 13 drives the second rotating disk 14 to rotate. The first rotating disk and the second rotating disk 14 are provided with a number of dust cap mounting slots 15 and a number of guide rods 16. The guide rods 16 are located outside the dust cap mounting slots 15. Specifically, the first feeding mechanism is located on the side close to the first dust cap mounting mechanism, and the second feeding mechanism is located on the side of the second dust cap mounting mechanism. The number of dust cap mounting slots 15 on the first rotating disk and the second rotating disk 14 are used to install dust caps. The number of guide rods 16 are used to separate the dust caps from each other and also facilitate the first suction member and the second suction member 12 to enter between the guide rods 16 to pick up the dust caps. The fifth drive component and the sixth drive component 13 can both be a drive motor, which can drive the first rotating disk or the second rotating disk 14 to rotate. When all the dust caps in a dust cap mounting slot 15 are used up, the fifth drive component or the sixth drive component 13 starts to rotate to facilitate continued feeding.
[0038] The first dust cap mounting mechanism and the second dust cap mounting mechanism of this utility model move simultaneously. That is, the X-axis module 5 can simultaneously drive the first dust cap mounting frame 3 and the second dust cap mounting mechanism to move. During this process, the positions of the first dust cap mounting frame 3, the second dust cap mounting mechanism, the first feeding mechanism, and the second feeding mechanism are fixed. That is, when the first dust cap mounting mechanism moves backward, it is aligned with the first feeding mechanism to pick up the material. At the same time, the second dust cap mounting mechanism moves backward to align with the speaker. When the first dust cap mounting mechanism moves forward, it is aligned with the speaker to install the dust cap. The dust cap mounting mechanism moves forward to align with the second feeding mechanism to pick up the material. The third drive component 10 and the fourth drive component 11 of this utility model can both be a Z-axis module, which can drive the first suction component and the second suction component 12 to move up and down respectively. The third drive component 10 and the fourth drive component 11 can also include structures such as a vacuum pump and a vacuum generator, which can cooperate with the first suction component and the second suction component 12 to complete vacuum adsorption, thereby picking up the dust cap. The first dust cap mounting frame 3, the second dust cap mounting mechanism and the dispensing module 4 of this utility model are all located on the mounting frame 3, which saves space to a certain extent.
[0039] The feeding device of this utility model includes a feeding drive device 17 and a feeding clamp 18. The feeding drive device 17 can be a drive motor and a matching drive module. The feeding drive device 17 is mounted on the frame 1. The feeding clamp 18 is connected to the feeding drive device 17. The feeding clamp 18 is used to clamp the speaker. The feeding drive device 17 drives the feeding clamp 18 to open and close. The dispensing module 4 of this utility model is a conventional dispensing head and its matching structure, which will not be described in detail here.
[0040] This embodiment does not impose any limitation on the shape, material, structure, etc. of this utility model. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of this utility model shall fall within the protection scope of this utility model.
Claims
1. A dust cap installation apparatus, characterized by, The utility model relates to a kind of speaker dustproof cap installation device, including: Rack; Workbench is set in rack, and workbench is equipped with a plurality of processing stations on it, and processing station is used to hold speaker; Positioning displacement mechanism is set in rack and is used to position and displace speaker held on processing station; Mounting bracket is set in rack, and X-axis module is equipped on mounting bracket; Dispensing module is set on mounting bracket and is used to dispense speaker; First dustproof cap installation mechanism is set on mounting bracket and is connected with X-axis module; Second dustproof cap installation mechanism is set on mounting bracket and is connected with X-axis module, and first dustproof cap installation mechanism and second dustproof cap installation mechanism are alternately installed dustproof cap for speaker on processing station; First feeding mechanism is set in rack and is set close to first dustproof cap installation mechanism, and first feeding mechanism is used to feed first dustproof cap installation mechanism; Second feeding mechanism is set in rack and is set close to second dustproof cap installation mechanism, and second feeding mechanism is used to feed second dustproof cap installation mechanism; And discharging device is set in rack and is used to transport speaker, which completes dustproof cap installation, out of rack.
2. The dust cap installation apparatus of claim 1, wherein: The positioning displacement mechanism includes positioning insert, first drive assembly and second drive assembly, and positioning insert, first drive assembly and second drive assembly are all set in rack, positioning insert is adapted to speaker, first drive assembly is installed on second drive assembly, positioning insert is connected with first drive assembly, first drive assembly drives positioning insert to displace forward and backward, and second drive assembly is used to drive first drive assembly and positioning insert to displace left and right.
3. The dust cap installation apparatus of claim 1, wherein: The first dustproof cap installation mechanism includes third drive assembly and first suction piece, third drive assembly is connected with first suction piece, third drive assembly drives first suction piece to displace up and down, and first suction piece is used to suck dustproof cap; The second dustproof cap installation mechanism includes fourth drive assembly and second suction piece, fourth drive assembly is connected with second suction piece, fourth drive assembly drives second suction piece to displace up and down, second suction piece is used to suck dustproof cap, and third drive assembly and fourth drive assembly are all installed on X-axis module, and X-axis module drives third drive assembly and fourth drive assembly to displace forward and backward.
4. The dust cap installation apparatus of claim 3, wherein: The first feeding mechanism includes fifth drive assembly and first rotary disc, first rotary disc is connected with fifth drive assembly, and fifth drive assembly drives first rotary disc to rotate; The second feeding mechanism includes sixth drive assembly and second rotary disc, second rotary disc is connected with sixth drive assembly, and sixth drive assembly drives second rotary disc to rotate, first rotary disc and second rotary disc are equipped with a plurality of dustproof cap installation grooves and a plurality of guide rods, and guide rod is located outside dustproof cap installation groove.
5. The dust cap installation apparatus of claim 1, wherein: The discharging device includes discharging drive device and discharging clamp, discharging drive device is installed on rack, discharging clamp is connected with discharging drive device, and discharging clamp is used to clamp speaker.
Citation Information
Patent Citations
Loudspeaker dust cap assembling equipment
CN114643168A