Ceramsite forming mechanism

Abstract

The utility model discloses a ceramsite forming mechanism which comprises a box body, a profiling assembly is arranged on the upper portion in the box body, a filter frame is arranged in the middle in the box body in a sliding fit mode, a plurality of filter holes are formed in the bottom of the filter frame, sieve plates corresponding to the filter holes are arranged in the filter frame, and cleaning assemblies are arranged on the sieve plates in a sliding fit mode. One side of the box body is provided with a plate body, and one side of the plate body is rotationally matched with a rotating disc and a sector gear. The turntable drives the sector gear to rotate, so that the sector gear is meshed with a plurality of teeth to rotate, the slide block drives the filter frame to reciprocate left and right on the inner side of the box body, and the sieve plate can screen and filter out unqualified ceramsite or unformed broken particles, so that the quality of the ceramsite is improved; and unqualified ceramsite or unformed broken particles stacked on the sieve plate can be discharged out of the filter frame through the cleaning assembly, so that the condition that the sieve plate is blocked is avoided, and the ceramsite screening efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of ceramsite molding technology, specifically to a ceramsite molding mechanism. Background Technology

[0002] Expanded clay aggregate, as the name suggests, is ceramic-like granules. It is a lightweight aggregate produced by foaming in a rotary kiln. It has a spherical shape, a smooth and hard surface, and a honeycomb-like interior. It is characterized by low density, low thermal conductivity, and high strength. In the refractory materials industry, expanded clay aggregate is mainly used as an aggregate in heat-insulating refractory materials.

[0003] During the production of expanded clay aggregate, substandard aggregate or unformed fragments are produced. Direct feeding of these fragments will affect the quality of the aggregate. Furthermore, if substandard aggregate or unformed fragments remain on the sieve after screening, they will cause blockages, preventing the formed aggregate from being filtered out due to the influence of substandard aggregate or unformed fragments, thus reducing the screening efficiency. Therefore, it is urgent to design an expanded clay aggregate forming mechanism to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a ceramic aggregate molding mechanism to address the aforementioned shortcomings in the prior art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A ceramic aggregate forming mechanism includes a box body, a pressing component installed in the upper part of the box body, a filter frame slidably fitted in the middle of the box body, a plurality of filter holes opened at the bottom of the filter frame, a sieve plate corresponding to the plurality of filter holes installed inside the filter frame, a cleaning component slidably fitted on the sieve plate, a plate body installed on one side of the box body, a turntable and a sector gear rotatably fitted on one side of the plate body, and a column body installed at the edge of one side of the turntable.

[0007] The central part of the sector gear is equipped with a rectangular frame, the column is slidably fitted within the rectangular frame, a slider is installed on one side of the filter frame, a plurality of teeth that mesh with the sector gear are installed on the upper side of one end of the slider, and a first collection box corresponding to the plurality of filter holes is slidably fitted at the bottom of the housing.

[0008] Furthermore, the cleaning assembly includes a cylinder installed on the front side of the filter frame and a scraper slidably fitted on the upper side of the sieve plate. The output end of the cylinder is fixed to one end of the scraper, and a slot is opened on the rear side of the filter frame, with a baffle elastically fitted at the bottom of the slot.

[0009] Furthermore, the rear side of the box is provided with a discharge port that communicates with the slot, the upper side of the box is provided with a feeding port, the rear side of the box is provided with a second collection box and two first support plates, and a guide plate is connected between the second collection box and the discharge port.

[0010] Furthermore, the second collection box is located between the two first support plates, and two second support plates are installed on the upper side of the box body. Rotating rods are rotatably connected between the two first support plates and the two second support plates, and a conveyor belt is installed between the periphery of the two rotating rods.

[0011] Furthermore, the two ends of the conveyor belt correspond to the feeding port and the second collection box, respectively. A first motor is installed on one side of the first support plate, and the output end of the first motor is fixed to one end of the rotating rod. A second motor is installed on one side of the plate, and the output end of the second motor is fixed to the axis of the turntable.

[0012] Furthermore, the inner side of the box is equipped with multiple telescopic rods, one end of which is fixed to the other side of the filter frame. A sliding groove is provided on one side of the box, and the slider slides within the sliding groove.

[0013] Furthermore, the forming assembly includes two gears rotatably fitted to the inner side of the upper part of the housing, two forming rollers mounted on one side of the two gears, a plurality of semi-circular grooves formed on the periphery of the two forming rollers, and a third motor mounted on the rear side of the housing, wherein the two gears mesh with each other.

[0014] Furthermore, the output end of the third motor is fixed to the shaft of one of the gears, and the two corresponding semi-circular grooves are combined into a circular groove. The inner sides of the housing are each equipped with a guide plate located below the two forming rollers. The two guide plates are inclined and correspond to the filter frame.

[0015] In the above technical solution, the ceramsite molding mechanism provided by this utility model has the following beneficial effects:

[0016] 1. By rotating the turntable on one side of the plate, the column slides within the rectangular frame, thereby driving the sector gear to rotate. The sector gear meshes with multiple teeth, causing the slider to drive the filter frame to reciprocate left and right inside the box. Thus, the sieve plate can screen out unqualified ceramsite or unformed fragments, effectively improving the quality of ceramsite.

[0017] 2. The cleaning components can discharge unqualified ceramsite or unformed fragments accumulated on the screen plate outside the filter frame, effectively reducing the accumulation of unqualified ceramsite or unformed fragments on the screen plate and preventing screen plate blockage, thereby improving the screening efficiency of ceramsite. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0019] Figure 1 This is a front view of the structure of an embodiment of a ceramic pellet forming mechanism according to the present invention.

[0020] Figure 2 This is a schematic diagram of the box structure provided for an embodiment of the ceramsite molding mechanism of this utility model.

[0021] Figure 3 This is a schematic diagram of the pressing component structure provided in an embodiment of the ceramsite molding mechanism of this utility model.

[0022] Figure 4 This is a schematic diagram of the plate structure provided for an embodiment of a ceramic pellet forming mechanism of this utility model.

[0023] Figure 5 This is a schematic diagram of the filter frame structure provided in an embodiment of a ceramic pellet forming mechanism of this utility model.

[0024] Figure 6 This is a schematic diagram of the gear structure provided for an embodiment of a ceramic pellet forming mechanism of this utility model.

[0025] 1. Box body; 2. Forming assembly; 3. Filter frame; 4. Filter holes; 5. Screen plate; 6. Plate body; 7. Turntable; 8. Sector gear; 9. Column; 10. Rectangular frame; 11. Slider; 12. Gear; 13. First collection box; 14. Cylinder; 15. Scraper; 16. Groove; 17. Discharge port; 18. Feed port; 19. Second collection box; 20. First support plate; 21. Guide plate; 22. Second support plate; 23. Conveyor belt; 24. First motor; 25. Second motor; 26. Telescopic rod; 27. Slide groove; 28. Gear; 29. ​​Forming roller; 30. Semi-circular groove; 31. Third motor; 32. Guide plate. Detailed Implementation

[0026] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0027] like Figure 1-6 As shown in the figure, the ceramsite molding mechanism provided by this utility model includes a box body 1. The upper part of the box body 1 is equipped with a molding component 2, the middle part of the box body 1 is slidably fitted with a filter frame 3, the bottom of the filter frame 3 is provided with a plurality of filter holes 4, the inside of the filter frame 3 is equipped with a sieve plate 5 corresponding to the plurality of filter holes 4, a cleaning component is slidably fitted on the sieve plate 5, a plate body 6 is installed on one side of the box body 1, a turntable 7 and a sector gear 8 are rotatably fitted on one side of the plate body 6, a column body 9 is installed at the edge of one side of the turntable 7, a rectangular frame 10 is installed at the shaft of the sector gear 8, the column body 9 is slidably fitted in the rectangular frame 10, a slider 11 is installed on one side of the filter frame 3, a plurality of teeth 12 that mesh with the sector gear 8 are installed on the upper side of one end of the slider 11, and a first collection box 13 corresponding to the plurality of filter holes 4 is slidably fitted at the bottom of the box body 1.

[0028] In this embodiment, the housing 1;

[0029] Specifically, the rear side of the box 1 is provided with a discharge port 17 that communicates with the slot 16, the upper side of the box 1 is provided with a feeding port 18, the rear side of the box 1 is provided with a second collection box 19 and two first support plates 20, and a guide plate 21 is connected between the second collection box 19 and the discharge port 17. Through the guide plate 21, unqualified ceramsite or unformed fragments can be introduced into the second collection box 19 for collection and storage, and the unqualified ceramsite or unformed fragments can be reused after collection, reducing the waste of raw materials.

[0030] Specifically, the second collection box 19 is located between the two first support plates 20. Two second support plates 22 are installed on the upper side of the box body 1. Rotating rods are rotatably connected between the two first support plates 20 and the two second support plates 22. A conveyor belt 23 is installed between the periphery of the two rotating rods. Through the conveyor belt 23, the collected unqualified ceramsite or unformed fragments can be introduced into the molding component 2 for molding again.

[0031] Specifically, the two ends of the conveyor belt 23 correspond to the feed port 18 and the second collection box 19 respectively. A first motor 24 is installed on one side of a first support plate 20. The output end of the first motor 24 is fixed to one end of a rotating rod. A second motor 25 is installed on one side of the plate 6. The output end of the second motor 25 is fixed to the axis of the turntable 7.

[0032] In this embodiment, a forming assembly 2 is installed in the upper part of the housing 1;

[0033] Specifically, the pressing assembly 2 includes two gears 28 rotatably fitted on the inner side of the upper part of the housing 1, two forming rollers 29 installed on one side of the two gears 28, multiple semi-circular grooves 30 opened on the periphery of the two forming rollers 29, and a third motor 31 installed on the rear side of the housing 1. The two gears 28 mesh with each other, and the third motor 31 can drive one of its gears 28 to rotate, so that the two gears 28 mesh and rotate, thereby driving the two forming rollers 29 to rotate inward synchronously, so as to realize the extrusion molding of ceramsite.

[0034] Specifically, the output end of the third motor 31 is fixed to the shaft of one of its gears 28, and two corresponding semi-circular grooves 30 are combined into a circular groove. The inner sides of the housing 1 are equipped with guide plates 32 located below the two forming rollers 29. The two guide plates 32 are inclined and correspond to the filter frame 3.

[0035] In this embodiment, a filter frame 3 is slidably fitted in the middle of the housing 1;

[0036] Specifically, the inner side of the housing 1 is equipped with multiple telescopic rods 26. One end of the multiple telescopic rods 26 is fixed to the other side of the filter frame 3. A sliding groove 27 is opened on one side of the housing 1. The slider 11 slides in the sliding groove 27. Through the multiple telescopic rods 26, the filter frame 3 is more stable when moving left and right.

[0037] In this embodiment, the bottom of the filter frame 3 is provided with multiple filter holes 4, and the inside of the filter frame 3 is provided with a sieve plate 5 corresponding to the multiple filter holes 4. A cleaning component is slidably fitted on the sieve plate 5. A plate 6 is provided on one side of the box body 1. A turntable 7 and a sector gear 8 are rotatably fitted on one side of the plate 6. A column 9 is provided at the edge of one side of the turntable 7. A rectangular frame 10 is provided at the shaft of the sector gear 8. The column 9 is slidably fitted in the rectangular frame 10. A slider 11 is provided on one side of the filter frame 3. A plurality of teeth 12 that mesh with the sector gear 8 are provided on the upper side of one end of the slider 11. A first collection box 13 corresponding to the multiple filter holes 4 is slidably fitted at the bottom of the box body 1.

[0038] Specifically, the cleaning components include a cylinder 14 installed on the front side of the filter frame 3 and a scraper 15 slidably fitted on the upper side of the sieve plate 5. The output end of the cylinder 14 is fixed to one end of the scraper 15, and a slot 16 is opened on the rear side of the filter frame 3. A baffle is elastically fitted at the bottom of the slot 16. The cylinder 14 can drive the scraper 15 to move, so that the scraper 15 can move unqualified ceramsite or unformed fragments to the slot 16, preparing for the next step of reusing unqualified ceramsite or unformed fragments.

[0039] Working steps: 1. When it is necessary to extrude and mold the ceramsite, firstly, the raw material is introduced into the interior of the box 1 through the feeding port 18 and falls into multiple semi-circular grooves 30. Then, the third motor 31 is started. The output end of the third motor 31 drives one of its gears 28 to rotate, so that the two gears 28 mesh and rotate, thereby the two forming rollers 29 rotate inward synchronously. At this time, the raw material in the corresponding two semi-circular grooves 30 is extruded to realize the extrusion molding of the ceramsite.

[0040] 2. When screening and filtering of ceramsite is required, the ceramsite after extrusion and molding falls into the filter frame 3 through two guide plates 32. Then, the second motor 25 is started. The output end of the second motor 25 drives the turntable 7 to rotate, so that the turntable 7 drives the column 9 to rotate synchronously. Thus, the column 9 slides in the rectangular frame 10 and drives the rectangular frame 10 to move. Then, the rectangular frame 10 drives the sector gear 8 to mesh with multiple teeth 12 and rotate, driving the slider 11 to slide in the groove 27. Thus, the slider 11 drives the filter frame 3 to move back and forth on the inside of the box 1, causing it to vibrate. At this time, multiple telescopic rods 26 simultaneously extend and retract elastically, so that the screen plate 5 screens and filters unqualified ceramsite or unformed fragments. At the same time, the screened ceramsite falls into the first collection box 13 through the screen plate 5 and multiple filter holes 4 for collection and storage, completing the screening and filtering of ceramsite.

[0041] 3. When it is necessary to reuse unqualified ceramsite or unformed fragments, first move the baffle downward to open the slot 16, then start the cylinder 14. The output end of the cylinder 14 drives the scraper 15 to move. At this time, the scraper 15 moves the unqualified ceramsite or unformed fragments closer to the slot 16. The unqualified ceramsite or unformed fragments fall into the second collection box 19 through the guide plate 21 for collection and storage. Then start the first motor 24. The output end of the first motor 24 drives one of its rotating rods to rotate. At this time, one of its rotating rods drives the conveyor belt 23 to rotate synchronously. At the same time, the conveyor belt 23 drives another rotating rod to rotate synchronously, so that the unqualified ceramsite or unformed fragments are moved to the feeding port 18 through the conveyor belt 23, so that the molding component 2 can extrude and mold the unqualified ceramsite or unformed fragments again.

[0042] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A ceramisite forming mechanism comprising a housing (1), characterized in that, The upper part of the box (1) is provided with a pressing assembly (2), the middle part of the box (1) is slidably provided with a filter frame (3), the bottom of the filter frame (3) is provided with a plurality of filter holes (4), the inside of the filter frame (3) is provided with a sieve plate (5) corresponding to the plurality of filter holes (4), the sieve plate (5) is slidably provided with a cleaning assembly, one side of the box (1) is provided with a plate body (6), one side of the plate body (6) is rotatably provided with a rotating disc (7) and a sector gear (8), the edge of one side of the rotating disc (7) is provided with a column body (9); The axial part of the sector gear (8) is provided with a rectangular frame (10), the column body (9) is slidably provided in the rectangular frame (10), one side of the filter frame (3) is provided with a sliding block (11), one end of the sliding block (11) is provided with a plurality of teeth (12) engaged with the sector gear (8), and the bottom of the box (1) is slidably provided with a first collecting box (13) corresponding to the plurality of filter holes (4).

2. The mechanism for forming a ceramsite according to claim 1, wherein The cleaning assembly comprises a cylinder (14) provided on the front side of the filter frame (3), and a scraper (15) slidably provided on the upper side of the sieve plate (5), the output end of the cylinder (14) is fixed with one end of the scraper (15), and the rear side of the filter frame (3) is provided with a notch (16), the bottom of the notch (16) is elastically provided with a baffle.

3. The mechanism for forming a ceramsite according to claim 2, wherein The rear side of the box (1) is provided with a discharge port (17) communicating with the notch (16), the upper side of the box (1) is provided with a feeding port (18), the rear side of the box (1) is provided with a second collecting box (19) and two first supporting plates (20), and the second collecting box (19) is connected with the discharge port (17) through a guide plate (21).

4. The mechanism for forming a ceramsite according to claim 3, wherein The second collecting box (19) is located between the two first supporting plates (20), the upper side of the box (1) is provided with two second supporting plates (22), and rotating rods are rotatably provided between the two first supporting plates (20) and the two second supporting plates (22), and a conveying belt (23) is provided between the circumferential sides of the two rotating rods.

5. The mechanism for forming a ceramsite according to claim 4, wherein The two ends of the conveying belt (23) correspond to the feeding port (18) and the second collecting box (19) respectively, one side of one of the first supporting plates (20) is provided with a first motor (24), the output end of the first motor (24) is fixed with one end of the rotating rod, and one side of the plate body (6) is provided with a second motor (25), the output end of the second motor (25) is fixed with the axial part of the rotating disc (7).

6. The mechanism for forming a ceramsite according to claim 1, wherein The inside of the box (1) is provided with a plurality of telescopic rods (26), one end of the plurality of telescopic rods (26) is fixed with the other side of the filter frame (3), one side of the box (1) is provided with a sliding groove (27), and the sliding block (11) is slidably provided in the sliding groove (27).

7. The mechanism for forming a ceramsite according to claim 1, wherein The profiled assembly (2) comprises two gears (28) which are rotatably matched to the inner side of the upper part of the box (1), two forming rollers (29) which are arranged on one side of the two gears (28), a plurality of semicircular grooves (30) which are formed on the circumferential side of the two forming rollers (29), and a third motor (31) which is arranged on the rear side of the box (1), and the two gears (28) are engaged.

8. The mechanism for forming a ceramsite according to claim 7, wherein The output end of the third motor (31) is fixed to the axial center of one of the gears (28), the two corresponding semicircular grooves (30) are combined into a circular groove, and the opposite inner sides of the box (1) are each provided with a material guide plate (32) which is located below the two forming rollers (29), and the two material guide plates (32) are arranged obliquely and correspond to the filter frame (3).

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