Molten aluminum filtering and purifying device for aluminum ingot production

Abstract

The utility model relates to the technical field of aluminum ingot production, and provides an aluminum liquid filtering and purifying device for aluminum ingot production, which comprises a filtering mechanism and a heating assembly, the filtering mechanism comprises a tank body, a rotating structure and a plurality of filtering net cylinders, the tank body comprises a filtering tank and a liquid outlet tank which are connected up and down, the rotating structure is installed in the filtering tank, and the filtering net cylinders are erected on the rotating structure at intervals; a plurality of liquid outlets communicated with the liquid outlet tank are formed in the bottom of the rotating structure and correspond to the filter screen cylinder; the heating assembly comprises a mounting shell and an air heater, the mounting shell is clamped on the side wall of the filtering tank and extends into the filtering tank, the air heater is mounted in the mounting shell through a heat insulation disc, and a heat dissipation cavity is formed in the heat insulation disc; the utility model solves the problems that the molten aluminum splashes and is easy to cool and solidify, and has the advantages of simple structure and low manufacturing cost.

Description

Technical Field

[0001] This utility model relates to the field of aluminum ingot production technology, and more specifically, to an aluminum liquid filtration and purification device for aluminum ingot production. Background Technology

[0002] In the aluminum ingot production process, the filtration and purification of molten aluminum is a crucial step in ensuring the quality of the final product. Molten aluminum often contains non-metallic inclusions (such as oxides, flux residues, etc.), gases (such as hydrogen), and trace amounts of metallic impurities. These impurities can significantly reduce the mechanical properties, electrical conductivity, and corrosion resistance of aluminum ingots, affecting their application in high-end industrial fields.

[0003] In the prior art, such as the aluminum liquid filtration and purification device for aluminum ingot production disclosed in CN216325077U, the device includes a fixed frame, an inner connecting ring fixedly installed inside the fixed frame, and a filter barrel fixedly installed inside the inner connecting ring. However, the above-mentioned aluminum liquid filtration and purification devices often directly pour the aluminum liquid onto the filter screen, allowing the aluminum liquid to pass through the filter screen to filter impurities in the aluminum liquid. However, this easily leads to aluminum liquid splashing, and the filtration speed is slow. At the same time, it is not convenient to heat and maintain the temperature of the aluminum liquid, and it is difficult to avoid the aluminum liquid cooling and solidification, thus having certain defects in use. Utility Model Content

[0004] Therefore, in order to solve the problems of aluminum molten metal splashing and easy cooling and solidification, this utility model provides an aluminum molten metal filtration and purification device for aluminum ingot production, the specific technical solution of which is as follows:

[0005] A device for filtering and purifying molten aluminum in aluminum ingot production includes a filtering mechanism and a heating assembly. The filtering mechanism includes a tank, a rotating structure, and multiple filter cylinders. The tank includes a filter tank and a liquid outlet tank connected vertically. The rotating structure is installed inside the filter tank. The multiple filter cylinders are spaced apart and mounted on the rotating structure. The bottom of the rotating structure has multiple liquid outlets communicating with the liquid outlet tank, and the liquid outlets correspond to the filter cylinders. The heating assembly includes a mounting shell and a hot air blower. The mounting shell is snapped onto the side wall of the filter tank and extends into the interior of the filter tank. The hot air blower is installed inside the mounting shell via a heat insulation plate, and a heat dissipation cavity is formed inside the heat insulation plate.

[0006] The aforementioned aluminum molten aluminum filtration and purification device for aluminum ingot production incorporates a rotating structure. This rotating structure, inside the filter tank, drives multiple filter cylinders to reciprocate, agitating the molten aluminum and accelerating its flow rate, thus improving filtration efficiency. An outlet allows the filtered molten aluminum to flow into an outlet tank, completing the filtration and discharge process. A heating element keeps the molten aluminum inside the filter tank warm, preventing it from cooling and solidifying. A heat insulation plate effectively dissipates the heat generated by the hot air blower, reducing its operating temperature and extending its lifespan.

[0007] Furthermore, an inlet pipe is connected to the side wall of the filter tank, and the inlet pipe is equipped with a flow monitoring module.

[0008] Furthermore, the rotating structure includes a rotating frame, a drive motor, and a rotating shaft. The rotating frame is installed inside the filter tank, the drive motor is installed on the top of the filter tank, the output end of the drive motor extends into the filter tank and is connected to the rotating shaft for transmission, the rotating shaft is fixedly inserted into the rotating frame, a plurality of filter screen cylinders are spaced apart along the circumferential direction of the rotating frame, and the liquid outlet is opened at the bottom of the rotating frame.

[0009] Furthermore, the filter cylinder is fitted with a first filter screen and a second filter screen detachably fitted onto the first filter screen, and a waste chamber is formed between the first filter screen and the second filter screen.

[0010] Furthermore, the mesh size of the first filter screen is larger than that of the second filter screen.

[0011] Furthermore, a connecting pipe is installed inside the liquid outlet tank. The connecting pipe includes a connecting rod, a pipe body, and a base. One end of the connecting rod is fixed to the top wall inside the liquid outlet tank, and the other end of the connecting rod is connected to the pipe body. The pipe body is supported on the base, and the base is threadedly fixed to the bottom wall inside the liquid outlet tank. A through-hole is provided on the base.

[0012] Furthermore, the pipeline body is connected to a plurality of first liquid outlet pipes at intervals, the number of the first liquid outlet pipes being the same as the number of liquid outlets, and the two corresponding one-to-one.

[0013] Furthermore, a second outlet pipe is provided at the bottom of the outlet tank. One end of the second outlet pipe extends to the through-hole and communicates with the pipe body. A distribution pipe is connected to the other end of the second outlet pipe, and a control valve is provided on the distribution pipe.

[0014] Furthermore, multiple locking blocks are spaced apart on the outer wall of the mounting shell, and each locking block has a protruding locking part that abuts against the side wall of the filter tank. The locking part has a threaded hole. One end face of the mounting shell is provided with an air inlet window, and a dustproof screen is provided on the air inlet window. The other end face of the mounting shell extends into the interior of the filter tank and is provided with an air outlet. The air outlet direction of the hot air blower is towards the air outlet.

[0015] Furthermore, the heat insulation plate includes a first positioning seat and a second positioning seat assembled on the first positioning seat. The first positioning seat is threadedly installed in the mounting shell, and the second positioning seat is threadedly connected to the air outlet. The heat dissipation cavity is formed between the first positioning seat and the second positioning seat, and a plurality of heat dissipation holes are provided on the side wall of the heat dissipation cavity. Attached Figure Description

[0016] Figure 1 This is one of the structural schematic diagrams of an aluminum liquid filtration and purification device for aluminum ingot production according to an embodiment of this utility model;

[0017] Figure 2 This is the second schematic diagram of the aluminum liquid filtration and purification device for aluminum ingot production according to one embodiment of this utility model;

[0018] Figure 3 This is a partial structural schematic diagram of an aluminum liquid filtration and purification device for aluminum ingot production according to an embodiment of this utility model;

[0019] Figure 4 This is one of the structural schematic diagrams of the heating component of the aluminum liquid filtration and purification device for aluminum ingot production according to an embodiment of this utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the heat insulation plate of the aluminum liquid filtration and purification device for aluminum ingot production according to an embodiment of this utility model;

[0021] Figure 6 This is the second schematic diagram of the heating component of the aluminum liquid filtration and purification device for aluminum ingot production according to an embodiment of this utility model.

[0022] Explanation of reference numerals in the attached figures:

[0023] 1. Tank body; 11. Filter tank; 111. Inlet pipe; 112. Flow monitoring module; 12. Outlet tank; 121. Second outlet pipe; 122. Distributor pipe; 2. Rotating structure; 21. Rotating frame; 22. Drive motor; 23. Rotating shaft; 3. Filter screen cylinder; 4. Mounting shell; 41. Locking block; 411. Threaded hole; 42. Air inlet window; 43. Air outlet; 5. Hot air blower; 6. Heat insulation plate; 61. First positioning seat; 611. First positioning hole; 62. Second positioning seat; 621. Second positioning hole; 63. Heat dissipation hole; 7. Connecting pipe. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of this utility model clearer, the following detailed description is provided in conjunction with its embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and do not limit its scope of protection.

[0025] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly attached to the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0027] In this utility model, "first" and "second" do not represent a specific quantity or order, but are merely used to distinguish names.

[0028] like Figures 1-3As shown in the figure, an aluminum liquid filtration and purification device for aluminum ingot production according to one embodiment of the present invention includes a filtration mechanism and a heating component. The filtration mechanism includes a tank body 1, a rotating structure 2 and multiple filter cylinders 3. The tank body 1 includes a filter tank 11 and a liquid outlet tank 12 connected vertically. The rotating structure 2 is installed inside the filter tank 11. Multiple filter cylinders 3 are respectively spaced on the rotating structure 2. The bottom of the rotating structure 2 has multiple liquid outlets communicating with the liquid outlet tank 12, and the liquid outlets correspond to the filter cylinders 3. The heating component includes a mounting shell 4 and a hot air blower 5. The mounting shell 4 is snapped onto the side wall of the filter tank 11 and extends into the interior of the filter tank 11. The hot air blower 5 is installed in the mounting shell 4 through a heat insulation plate 6, and a heat dissipation cavity is formed in the heat insulation plate 6.

[0029] The aforementioned aluminum liquid filtration and purification device for aluminum ingot production includes a rotating structure 2. The rotation of the rotating structure 2 inside the filter tank 11 drives multiple filter cylinders 3 to reciprocate, agitating the aluminum liquid and accelerating its flow rate within the filter tank 11, thus improving the filtration effect and efficiency. An outlet allows the aluminum liquid filtered from the filter cylinders 3 to flow into the outlet tank 12, completing the filtration and discharge of the aluminum liquid. A heating component heats the interior of the filter tank 11, keeping the aluminum liquid inside warm and preventing it from cooling and solidifying. A heat insulation plate 6 effectively dissipates the heat generated by the hot air blower 5 during operation, reducing its operating temperature and extending its service life.

[0030] like Figure 1 and Figure 2 As shown, in one embodiment, an inlet pipe 111 is connected to the side wall of the filter tank 11, and a flow monitoring module 112 is installed on the inlet pipe 111. The flow monitoring module 112 can accurately measure the flow rate of the aluminum liquid in the inlet pipe 111, avoiding excessive or insufficient feeding, meeting production needs while ensuring high efficiency and safety in the production process.

[0031] like Figures 1-3As shown, in one embodiment, the rotating structure 2 includes a rotating frame 21, a drive motor 22, and a rotating shaft 23. The rotating frame 21 is installed inside the filter tank 11, and the drive motor 22 is installed on the top of the filter tank 11. The output end of the drive motor 22 extends into the filter tank 11 and is connected to the rotating shaft 23 for transmission. The rotating shaft 23 is fixedly inserted into the rotating frame 21. Multiple filter screen cylinders 3 are spaced apart along the circumferential direction of the rotating frame 21, and the liquid outlet is opened at the bottom of the rotating frame 21. By providing the drive motor 22, the drive motor 22 controls the rotation of the rotating shaft 23, thereby controlling the rotational movement of the rotating frame 21 inside the filter tank 11, thus completing the agitation of the aluminum liquid. This effectively prevents the aluminum liquid from remaining stagnant, which could cause suspended solids, silt, and particulate matter in the aluminum liquid to not flow sufficiently, affecting the filtration effect and resulting in incomplete removal of impurities.

[0032] In one embodiment, the filter cylinder 3 is fitted with a first filter screen and a second filter screen detachably fitted onto the first filter screen, with a waste chamber formed between the first and second filter screens. Through the dual filtration of the molten aluminum by the first and second filter screens, impurities in the molten aluminum can be thoroughly filtered out, greatly improving the filtration effect of the filter cylinder 3.

[0033] Preferably, both the first and second filter screens are made of high-strength alkali-free glass fiber. High-strength alkali-free glass fiber has extremely high strength and excellent heat resistance, making the first and second filter screens stronger and less prone to breakage. At the same time, its excellent heat resistance prevents it from being melted by high-temperature molten aluminum, thereby greatly extending the service life of the first and second filter screens.

[0034] In one embodiment, the mesh size of the first filter is larger than that of the second filter.

[0035] like Figure 3 As shown, in one embodiment, a connecting pipe 7 is installed inside the liquid outlet tank 12. The connecting pipe 7 includes a connecting rod, a pipe body and a base. One end of the connecting rod is fixed to the top wall inside the liquid outlet tank 12, and the other end of the connecting rod is connected to the pipe body. The pipe body is supported on the base, and the base is threadedly fixed to the bottom wall inside the liquid outlet tank 12. A through-hole is provided on the base.

[0036] In one embodiment, a plurality of first liquid outlet pipes are connected at intervals on the pipe body, the number of first liquid outlet pipes being the same as the number of liquid outlets, and the two corresponding one-to-one. The first liquid outlet pipes are... Figure 3 It is not shown in the text.

[0037] like Figures 1-3As shown, in one embodiment, a second liquid outlet pipe 121 is provided at the bottom of the liquid outlet tank 12. One end of the second liquid outlet pipe 121 extends to the through-hole and communicates with the pipe body. The other end of the second liquid outlet pipe 121 is connected to a liquid distribution pipe 122, and a control valve is provided on the liquid distribution pipe 122.

[0038] like Figure 2 , Figure 4 and Figure 6 As shown, in one embodiment, multiple locking blocks 41 are spaced apart on the outer wall of the mounting shell 4. Each locking block 41 has a protruding locking portion that abuts against the side wall of the filter tank 11, and a threaded hole 411 is provided on the locking portion. One end face of the mounting shell 4 has an air inlet window 42 with a dustproof screen. The other end face of the mounting shell 4 extends into the filter tank 11 and has an air outlet 43. The air outlet direction of the hot air blower 5 faces the air outlet 43. Thus, by providing the locking blocks 41, the stability of the mounting shell 4 during installation is improved; by providing the dustproof screen, dust, particles, and other impurities are prevented from entering the filter tank 11, protecting the molten aluminum inside the filter tank 11 from contamination.

[0039] The hot air blower 5 mentioned above is existing technology, and its specific technical features and installation methods will not be described in detail here.

[0040] like Figure 5 As shown, in one embodiment, the heat insulation plate 6 includes a first positioning seat 61 and a second positioning seat 62 assembled on the first positioning seat 61. The first positioning seat 61 is threadedly installed in the mounting shell 4, and the second positioning seat 62 is threadedly connected to the air outlet 43. The heat dissipation cavity is formed between the first positioning seat 61 and the second positioning seat 62, and a plurality of heat dissipation holes 63 are provided on the side wall of the heat dissipation cavity.

[0041] like Figure 5 As shown, the first positioning seat 61 is provided with a plurality of first positioning holes 611; the second positioning seat 62 is provided with a plurality of second positioning holes 621.

[0042] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0043] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. An aluminum liquid filtration and purification device for aluminum ingot production, characterized in that, The utility model provides filtering mechanism, heating assembly and control system, filtering mechanism includes the filter jar, rotating structure and a plurality of filter screen tubes, the filter jar includes the filter jar and the liquid outlet jar that connect up and down, rotating structure is installed in the filter jar inside, a plurality of filter screen tubes are respectively interval and set up on rotating structure, rotating structure bottom is provided with a plurality of liquid outlet that communicates with liquid outlet jar, and the filter screen tube is corresponding with the liquid outlet, The heating assembly includes a mounting shell and a hot air machine, the mounting shell is clamped on the side wall of the filter jar and extends into the filter jar, and the hot air machine is arranged in the mounting shell through a heat insulation disc, and a heat dissipation cavity is formed in the heat insulation disc. The side wall of the filter jar is connected with a liquid inlet pipe, and a flow monitoring module is arranged on the liquid inlet pipe.

2. The molten aluminum filtering and purifying apparatus for aluminum ingot production according to claim 1, characterized by, The rotating structure includes a rotating frame, a driving motor and a rotating shaft, the rotating frame is installed in the filter jar, the driving motor is arranged on the top of the filter jar, the output end of the driving motor extends into the filter jar and is in transmission connection with the rotating shaft, the rotating shaft is fixedly inserted into the rotating frame, and a plurality of filter screen tubes are arranged in the circumferential direction of the rotating frame, and the liquid outlet is arranged on the bottom of the rotating frame.

3. The molten aluminum filtering and purifying apparatus for aluminum ingot production according to claim 1, characterized by, A first filter screen and a second filter screen detachably sleeved on the first filter screen are arranged on the filter screen tube, and a waste cavity is formed between the first filter screen and the second filter screen.

4. The molten aluminum filtering and purifying apparatus for aluminum ingot production according to claim 1, characterized by The mesh aperture of the first filter screen is larger than the mesh aperture of the second filter screen.

5. The molten aluminum filtering and purifying apparatus for aluminum ingot production according to claim 4, characterized by A connecting pipeline is arranged in the liquid outlet jar, the connecting pipeline includes a connecting rod, a pipeline body and a base, one end of the connecting rod is fixed to the inner top wall of the liquid outlet jar, the other end of the connecting rod is connected with the pipeline body, the pipeline body is supported on the base, the base is threadedly fixed to the inner bottom wall of the liquid outlet jar, and a through hole is arranged on the base.

6. The molten aluminum filtering and purifying apparatus for aluminum ingot production according to claim 1, characterized by A plurality of first liquid outlet pipes are respectively and interval connected on the pipeline body, the number of the first liquid outlet pipes is the same as that of the liquid outlets, and they one-to-one correspond.

7. The molten aluminum filtering and purifying apparatus for aluminum ingot production according to claim 6, characterized by A second liquid outlet pipe is arranged on the bottom of the liquid outlet jar, one end of the second liquid outlet pipe extends to the through hole and communicates with the pipeline body, and a liquid distribution pipe is connected to the other end of the second liquid outlet pipe, and a control valve is arranged on the liquid distribution pipe.

8. The molten aluminum filtering and purifying apparatus for aluminum ingot production according to claim 7, characterized by A plurality of clamping blocks are interval arranged on the outer side wall of the mounting shell, a clamping part abutting against the side wall of the filter jar is protruded on the clamping block, a threaded hole is arranged on the clamping part, an air inlet window is arranged on one end surface of the mounting shell, a dustproof net is arranged on the air inlet window, an air outlet net opening is arranged on the other end surface of the mounting shell and extends into the filter jar, and the air outlet direction of the hot air machine is towards the air outlet net opening.

9. The molten aluminum filtering and purifying apparatus for aluminum ingot production according to claim 1, characterized by The heat insulation disc includes a first positioning seat and a second positioning seat assembled on the first positioning seat, the first positioning seat is threadedly installed in the mounting shell, the second positioning seat is threadedly connected at the air outlet net opening, the heat dissipation cavity is formed between the first positioning seat and the second positioning seat, and a plurality of heat dissipation holes are arranged on the side wall of the heat dissipation cavity.

10. The molten aluminum filtering and purifying apparatus for aluminum ingot production according to claim 9, characterized by ​

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