Double-nozzle atomized aluminum powder production device

By introducing a combination structure of an upper conical disc and a lower conical disc into the dual-nozzle atomized aluminum powder production device, and utilizing the blade rotation impact and heating components, the problem of rising atomized materials is solved, and rapid deposition and efficient collection of powder particles are achieved.

CN224058723UActive Publication Date: 2026-03-31YINGKOU HENGDA INDAL
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

In existing dual-nozzle atomized aluminum powder production equipment, the atomized material tends to rise easily, resulting in slow powder deposition and affecting production efficiency.

Method used

It adopts a combination structure of upper and lower conical discs, combined with blades and heating components. Through rotational impact and heating, the powder particles are decomposed into smaller particle sizes, and the vibration motor is used to accelerate the settling, so as to achieve rapid collection of powder.

Benefits of technology

It effectively reduces the particle size of powder, accelerates the drying speed, improves the aluminum powder collection efficiency, and ensures smooth production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a double-nozzle atomized aluminum powder production device, which comprises an atomizing tank body, two atomizing nozzles and a motor, and has the technical key points that an upper conical disc body connected with the motor is arranged in the upper part of the atomizing tank body, an upper through hole group and a plurality of blades are arranged on the surface of the upper conical disc body, and nozzles of the atomizing nozzles face the middle part of the side of the upper conical disc body; a vertical pipe communicated with the upper conical disc body is arranged at the lower end of the upper conical disc body, a plurality of connecting ribs are arranged on the lower portion of the vertical pipe, the lower ends of the connecting ribs are jointly connected with a lower conical disc body which is wide in top and narrow in bottom, a collecting barrel is arranged at the bottom of the atomization tank body, and a wear-resisting sleeve connected with the lower end of the lower conical disc body is arranged at the upper end of the collecting barrel. Two vibration motors are symmetrically fixed to the lower surface of the lower conical disc body, an interlayer is arranged on the side wall of the atomization tank body, a heating assembly is arranged in the interlayer, and a separated material outlet is formed in the top of the atomization tank body. The device reduces the particle size of the powder, accelerates the settling speed of the aluminum powder, and facilitates collection of the aluminum powder.
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Description

Technical Field

[0001] This utility model relates to the technical field of aluminum powder production equipment, specifically to a dual-nozzle atomizing aluminum powder production device. Background Technology

[0002] To increase production capacity and overcome the limitations of single-nozzle atomized aluminum powder production equipment, dual-nozzle atomized aluminum powder production equipment has emerged.

[0003] For example, CN 115026295 A discloses a dual-nozzle atomizing device for producing aluminum powder for construction. It includes a manufacturing cylinder with a support block fixedly installed at its lower end. Atomizing nozzles are symmetrically installed inside the manufacturing cylinder. A column groove and a feeding groove are formed at the lower end of the manufacturing cylinder, with the column groove located in the middle and the feeding groove on one side. A limit groove is formed in the inner wall of the column groove. A drive motor is fixedly installed at the upper end of a U-shaped plate. A rotating rod is fixedly installed at the output end of the drive motor. A first fan blade is fixedly installed on the side wall of the rotating rod. A slot is formed on the side wall of the first fan blade. A spring is fixedly installed in the inner wall of the slot. A second fan blade is fixedly installed on the side wall of the spring. A rectangular groove is formed on the side wall of the second fan blade. An inner column is rotatably installed in the inner wall of the rectangular groove. This device has the following problems: As is well known, aerosolized materials rise naturally, especially when supported by airflow. Therefore, the first and second fan blades on the rotating rod cause the aerosolized material to rise rapidly, but this is not conducive to the rapid deposition of the powder. Utility Model Content

[0004] The purpose of this invention is to provide a dual-nozzle atomizing aluminum powder production device with a reasonable structure and reliable operation that solves the above-mentioned problems. On the one hand, it reduces the particle size of the powder, and on the other hand, it accelerates the settling speed of the aluminum powder, which is beneficial to the collection of aluminum powder.

[0005] The technical solution of this utility model is:

[0006] A dual-nozzle atomized aluminum powder production device includes an atomizing tank, two atomizing nozzles symmetrically arranged on both sides of the upper part of the atomizing tank, and a motor located at the top of the atomizing tank. The key technical features are: the upper part of the atomizing tank contains an upper conical disc, wider at the top and narrower at the bottom, connected to the output end of the motor. The surface of the upper conical disc has an upper through-hole group and multiple blades. Each blade is evenly arranged around the center line of the upper conical disc, and the length direction of the blades is along the generatrix direction of the upper conical disc. The nozzles of the atomizing nozzles face the side center of the upper conical disc. The lower end of the upper conical disc is provided with a vertical pipe communicating with it. The lower part of the vertical pipe is provided with multiple connecting ribs. The lower ends of each connecting rib are connected to the lower conical disc, which is wider at the top and narrower at the bottom. The bottom of the atomizing tank is provided with a collecting cylinder. The upper end of the collecting cylinder is provided with a wear-resistant sleeve that connects to the lower end of the lower conical disc. The lower end of the vertical pipe is inserted into the upper part of the collecting cylinder. Two vibration motors are symmetrically fixed on the lower surface of the lower conical disc. The side wall of the atomizing tank is provided with a sandwich layer. A heating component is provided in the sandwich layer. The top of the atomizing tank is provided with a material sorting outlet.

[0007] In the aforementioned dual-nozzle atomized aluminum powder production device, the blades are rectangular and have drag-reducing holes.

[0008] In the aforementioned dual-nozzle atomized aluminum powder production device, an annular support plate is provided on the lower inner wall of the atomizing tank, a support ring is provided on the upper outer wall of the lower conical disc, and a ball bearing support structure is provided between the support ring and the annular support plate.

[0009] In the aforementioned dual-nozzle atomized aluminum powder production device, the lower end of the collection cylinder is equipped with a gate valve.

[0010] In the aforementioned dual-nozzle atomized aluminum powder production device, a detachable base plate is fixed to the lower end of the atomizing tank, the detachable base plate is connected and fixed to the outer wall of the collecting cylinder, and the lower outer wall of the atomizing tank is connected and fixed to the support.

[0011] In the aforementioned dual-nozzle atomized aluminum powder production device, the inner surface of the upper conical disc is provided with multiple connecting columns, the upper ends of each connecting column are connected to a column, and the upper end of the column is connected and fixed to the output end of the motor.

[0012] In the aforementioned dual-nozzle atomized aluminum powder production device, an annular air passage gap is formed between the upper edge of the upper conical disc and the inner wall of the atomizing tank.

[0013] The beneficial effects of this utility model are:

[0014] 1. The atomized material sprayed from the two atomizing nozzles is sprayed onto the side center of the upper conical disc. The powder particles are broken down into smaller particles by the rotating impact of each blade, reducing the particle size to meet customer requirements. At the same time, with the synergistic effect of the heating component, the drying speed is accelerated. The powder particles sink faster under the resistance of the upper conical disc, which is conducive to the collection of aluminum powder.

[0015] 2. The powder that enters the upper conical disc and settles into granules is conveyed to the collection cylinder through the riser. At the same time, the vibrating motor ensures the smooth collection of powder. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model.

[0017] In the diagram: 1. Motor, 2. Atomizing tank, 3. Column, 4. Upper conical disc, 5. Blade, 6. Atomizing nozzle, 7. Heating component, 8. Jacket, 9. Support ring, 10. Annular support plate, 11. Lower conical disc, 12. Bracket, 13. Removable base plate, 14. Vibrating motor, 15. Collection cylinder, 16. Slide valve, 17. Riser, 18. Wear-resistant sleeve, 19. Ball bearing support structure, 20. Connecting rib, 21. Drag-reducing hole, 22. Upper through-hole group, 23. Sorting material outlet. Detailed Implementation

[0018] The present invention will be described in detail with reference to the accompanying drawings.

[0019] like Figure 1 As shown, the dual-nozzle atomized aluminum powder production device includes an atomizing tank 2, two atomizing nozzles 6 symmetrically arranged on both sides of the upper part of the atomizing tank 2, and a motor 1 located at the top of the atomizing tank 2. The top of the atomizing tank 2 is also provided with a material sorting outlet 23.

[0020] The atomizing canister 2 has an upper conical disc 4, wider at the top and narrower at the bottom, connected to the output end of the motor 1. The surface of the upper conical disc 4 has an upper through-hole group 22 and multiple blades 5, all evenly arranged around the center line of the upper conical disc 4, with the length direction of the blades 5 aligning with the generatrix of the upper conical disc 4. In this embodiment, the blades 5 are rectangular and have drag-reducing holes 21. The nozzle 6 faces the side center of the upper conical disc 4. The inner surface of the upper conical disc 4 has multiple connecting posts, the upper ends of which are connected to a common column 3. The upper end of the column 3 is fixedly connected to the output end of the motor 1. An annular air passage gap is formed between the upper edge of the upper conical disc 4 and the inner wall of the atomizing canister 2.

[0021] The lower end of the upper conical disc 4 is provided with a riser 17 communicating with it. The lower part of the riser 17 is provided with multiple connecting ribs 20, the lower ends of which are connected to the lower conical disc 11, which is wider at the top and narrower at the bottom. The bottom of the atomizing tank 2 is provided with a collecting cylinder 15. The upper end of the collecting cylinder 15 is provided with a wear-resistant sleeve 18 that connects to the lower end of the lower conical disc 11. The lower end of the riser 17 is inserted into the upper part of the collecting cylinder 15. Two vibration motors 14 are symmetrically fixed to the lower surface of the lower conical disc 11. In this embodiment, the lower end of the collecting cylinder 15 is provided with a slide valve 16. The lower inner wall of the atomizing tank 2 is provided with an annular support plate 10, and the upper outer wall of the lower conical disc 11 is provided with a support ring 9. A ball bearing support structure 19 is provided between the support ring 9 and the annular support plate 10. The lower end of the atomizing canister 2 is fixed with a detachable base plate 13, which is connected and fixed to the outer wall of the collecting cylinder 15. The lower outer wall of the atomizing canister 2 is connected and fixed to the bracket 12.

[0022] The side wall of the atomizing can 2 is provided with a sandwich layer 8, and a heating component 7 is provided in the sandwich layer 8.

[0023] Working principle:

[0024] During operation, the temperature inside the atomizing tank 2 is increased in advance using the heating component 7 to reach the set drying temperature range.

[0025] Then, the motor 1 is started, driving the upper conical disc 4 and the lower conical disc 11 to rotate synchronously. Then, the two atomizing nozzles 6 simultaneously spray atomized material into the atomizing tank 2. The powder particles are broken down into smaller particles by the rotating impact of each blade 5, reducing the particle size to meet customer requirements. At the same time, with the synergistic effect of the heating component 7, drying is accelerated. The powder particles sink faster under the resistance of the upper conical disc 4, fall onto the lower conical disc 11, and slide into the collection cylinder 15 under vibration. The powder that enters the upper conical disc 4 and then settles into granules is transported to the collection cylinder 15 through the riser 17 under vibration, thus achieving collection.

[0026] To further achieve separation, the lightweight material is conveyed to the grading mechanism through the separation material outlet 23 by the airflow.

[0027] The embodiments of this utility model have been described in detail above, but the content described is only a preferred embodiment of this utility model and should not be considered as limiting the scope of implementation of this utility model. All equivalent changes and improvements made within the scope of this utility model should still fall within the scope of this patent.

Claims

1. A device for producing double-nozzle atomized aluminum powder, comprising an atomizing tank body, two atomizing nozzles symmetrically arranged on both sides of the upper part of the atomizing tank body, and a motor arranged on the top of the atomizing tank body, characterized in that: The upper part of the atomizing tank is internally provided with an upper wide and lower narrow conical disc connected with the output end of the motor, the surface of the conical disc is provided with an upper through hole group and multiple blades, each blade is uniformly arranged around the center line of the conical disc, and the length direction of the blade is the generatrix direction of the conical disc, the nozzle of the atomizing nozzle is directed to the middle part of the side of the conical disc, the lower end of the conical disc is provided with a stand pipe in communication therewith, the lower part of the stand pipe is provided with multiple connecting ribs, the lower end of each connecting rib is connected with a lower wide and lower narrow conical disc, the bottom of the atomizing tank is provided with a collecting cylinder, the upper end of the collecting cylinder is provided with a wear-resistant sleeve connected with the lower end of the lower conical disc, the lower end of the stand pipe is inserted into the upper part of the collecting cylinder, the lower surface of the lower conical disc is symmetrically fixed with two vibration motors, the side wall of the atomizing tank is provided with a sandwich layer, the sandwich layer is provided with a heating assembly, and the top of the atomizing tank is provided with a sorting material outlet.

2. The apparatus for producing dual-nozzle atomized aluminum powder according to claim 1, wherein: The blade is rectangular, and is provided with a drag reduction hole.

3. The apparatus for producing dual-nozzle atomized aluminum powder according to claim 1, wherein: The lower inner wall of the atomizing tank is provided with an annular support plate, the upper outer wall of the lower conical disc is provided with a support ring, and a ball bearing support structure is arranged between the support ring and the annular support plate.

4. The apparatus for producing dual-nozzle atomized aluminum powder according to claim 1, wherein: The lower end of the collecting cylinder is provided with a plug valve.

5. The apparatus for producing dual-nozzle atomized aluminum powder of claim 1, wherein: The lower end of the atomizing tank is fixed with a detachable bottom plate, the detachable bottom plate is connected and fixed with the outer wall of the collecting cylinder, and the lower outer wall of the atomizing tank is connected and fixed with a support.

6. The dual nozzle atomized aluminum powder production apparatus of claim 1, wherein: The inner surface of the conical disc is provided with multiple connecting columns, the upper end of each connecting column is connected with a stand column, and the upper end of the stand column is connected and fixed with the output end of the motor.

7. The apparatus according to claim 1, wherein: An annular air gap is formed between the upper end edge of the conical disc and the inner wall of the atomizing tank.

Citation Information

Patent Citations

  • Double-nozzle atomizing equipment for building aluminum powder production

    CN115026295A