Cold-bending profile shearing and collecting device
By combining the design of a funnel, guide frame, and infrared scanning with a pusher assembly, the problem of inconsistent lengths of rods after cold-bent profile cutting was solved, realizing automated sorting and cutting, and improving cutting accuracy and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2026-03-31
AI Technical Summary
Existing material receiving devices are prone to inconsistent rod lengths due to operational errors or equipment wear when cutting cold-bent profiles, and it is inconvenient to screen non-standard rods, making the operation cumbersome.
The design employs a combination of a funnel, guide frame, infrared transmitter, and pusher assembly. The length of the rod is measured by infrared scanning, and the rods that meet and do not meet the length standard are collected separately using a motor and pusher assembly. At the same time, the rods are clamped and cut using a toothed disc, a fixed disc, and a hydraulic pusher.
It enables automated sorting and cutting of rods, improving cutting accuracy and efficiency, and reducing the tedious manual screening process.
Smart Images

Figure CN224058786U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of material receiving devices, and in particular to a cold-bent profile shearing and receiving device. Background Technology
[0002] With social development and continuous technological progress, industrial production has developed rapidly. In industrial production, it is often necessary to process different types of equipment and parts, and these parts and equipment vary in shape and size, requiring a wide variety of raw materials. Cold-formed profiles are a type of metal material that must be used in the production of warehouse racks, and they come in rod, plate, and block shapes.
[0003] Regarding the aforementioned technologies, the existing material collection devices have the following drawbacks: when cutting rods, operator errors or excessive wear of the cutting equipment can result in rods of varying lengths. Existing material collection devices can only collect the rods and are not convenient for screening them. Operators need to separately screen out rods that do not meet the length standards, which is very cumbersome. Therefore, this utility model provides a cold-bent profile shearing and material collection device. Utility Model Content
[0004] The purpose of this application is to provide a cold-bent profile shearing and collecting device to solve the problem mentioned in the background art that when cutting rods, operator errors or excessive wear of the cutting equipment result in rods of inconsistent lengths, requiring operators to further sieve out rods that do not meet the length standards, which is a very cumbersome operation.
[0005] To achieve the above objectives, this application provides the following technical solution: a cold-bent profile shearing and receiving device, comprising a workbench, a funnel fixedly connected to the side of the workbench, a connecting guide frame fixedly connected to the bottom of the funnel, slots opened at both ends of the guide frame, a mounting frame fixedly connected to the outer side of the guide frame, an infrared emitter provided on the inner wall side of the mounting frame, a slot adapted to the infrared emitter opened on the outer side of the guide frame, a sliding groove opened at the bottom of the guide frame, and a pair of pushing components provided at the bottom of the guide frame.
[0006] Preferably, the pushing assembly includes a positioning block fixedly connected to the bottom of the guide frame, a threaded rod rotatably connected to the side of the positioning block, a push plate threadedly connected to the outer side of the threaded rod, a motor provided at the bottom of the guide frame, a rotating rod fixedly connected to the output end of the motor, the rotating rod and the threaded rod being provided with the same transmission track on the outer side, the push plate being slidably connected to the inner wall side of the chute, and a signal receiver adapted to the infrared transmitter being provided on the inner wall side of the guide frame.
[0007] Preferably, a guide rod is fixedly connected to the side of the positioning block, and the guide rod passes through the push plate.
[0008] Preferably, a pair of fixed rods are fixedly connected to the top of the workbench, a fixed plate is fixedly connected to one end of each fixed rod, a gear plate is rotatably connected to the side of the fixed plate, multiple guide rails are provided on the outer side of the gear plate, and a sliding rod is slidably connected to the inner side of the guide rail.
[0009] Preferably, the outer side of the fixed plate is provided with a plurality of sliding grooves adapted to the sliding rod, a slider is fixedly connected to the outer side of the sliding rod, a guide groove adapted to the slider is provided on the inner side of the sliding groove, and a clamping block is fixedly connected to the outer side of the sliding rod.
[0010] Preferably, a fixed frame is fixedly connected to the top of the workbench, a motor is fixedly connected to the outside of the fixed frame, and a gear that meshes with the gear plate is fixedly connected to the output end of the motor.
[0011] Preferably, a positioning frame is fixedly connected to the top of the workbench, a hydraulic push rod is provided on the outside of the positioning frame, and a cutter is fixedly connected to the output end of the hydraulic push rod.
[0012] In summary, the technical effects and advantages of this utility model are as follows:
[0013] 1. In this utility model, the funnel and guide frame are designed to facilitate the collection of rods. The infrared transmitter and signal receiver are designed to facilitate the scanning and measurement of the length of the rods. The motor, rotating rod, transmission track, threaded rod and push plate are designed to push rods that meet the length standard and those that do not meet the length standard in different directions for separate collection.
[0014] 2. In this utility model, the combination of a gear plate, a fixed plate, a motor, gears, a guide rail, a sliding groove, a sliding rod, and a clamping block facilitates the clamping and fixing of rods with different diameters. The combination of a hydraulic push rod and a cutter facilitates the cutting of the rods. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a first-view axial side view structural diagram of the present invention;
[0017] Figure 2 This is a schematic diagram of the second-view axial side structure of this utility model;
[0018] Figure 3 This is a schematic diagram of the infrared emitter in this utility model;
[0019] Figure 4 This is a schematic diagram of the slider and sliding rod of this utility model.
[0020] In the diagram: 1. Workbench; 2. Fixed frame; 3. Motor; 4. Gear; 5. Positioning frame; 6. Hydraulic push rod; 7. Cutter; 8. Gear plate; 9. Guide rail; 10. Fixed rod; 11. Mounting frame; 12. Slot; 13. Slide groove; 14. Guide frame; 15. Funnel; 16. Fixed plate; 17. Sliding groove; 18. Guide groove; 19. Slider; 20. Sliding rod; 21. Clamping block; 22. Push plate; 23. Motor; 24. Infrared emitter; 25. Positioning block; 26. Threaded rod; 27. Guide rod; 28. Transmission track; 29. Rotating rod. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0023] Example 1: Reference Figure 1-4The cold-bent profile shearing and receiving device shown includes a workbench 1, which supports the entire device and provides a stable foundation for the installation and operation of other components. A funnel 15 is fixedly connected to the side of the workbench 1. The funnel 15 guides the cold-bent profile into subsequent components. Its shape design allows the profile to slide smoothly, improving the receiving efficiency. A guide frame 14 is fixedly connected to the bottom of the funnel 15. The guide frame 14 is adapted to the diameter of the rod and further regulates the movement path of the profile, ensuring the stability of the profile in subsequent operations. Both ends of the guide frame 14 have slots to facilitate the discharge of the cut rod. A mounting frame 11 is fixedly connected to the outside of the guide frame 14. The mounting frame 11 is used to install an infrared emitter 24, providing it with a stable installation position. The infrared emitter 24 is provided on the inner side of the mounting frame 11. The infrared emitter 24 emits infrared signals to detect the profile in the guide frame. The guide frame 14 has a slot 12 on its outer side that matches the infrared transmitter 24. The slot 12 allows the signal emitted by the infrared transmitter 24 to enter the guide frame 14 smoothly, ensuring the accuracy of the detection. The bottom of the guide frame 14 has a sliding groove 13, which guides the movement of the push plate 22, enabling the push plate 22 to accurately push the profile. The bottom of the guide frame 14 is provided with a pair of pushing components. The pushing components include a positioning block 25 fixedly connected to the bottom of the guide frame 14. The positioning block 25 fixes and supports the threaded rod 26, ensuring the stability of the threaded rod 26 during rotation. The threaded rod 26 is rotatably connected to the side of the positioning block 25. The threaded rod 26 drives the push plate 22 to move by rotating, thereby pushing the profile. The outside of the threaded rod 26 is threadedly connected to the push plate 22. Driven by the threaded rod 26, the push plate 22 moves along the sliding groove 13 and pushes the profile out of the guide frame 14. A motor 23 is installed at the bottom of the guide frame 14. The motor 23 provides power to the pushing assembly, and its output torque drives the rotating rod 29 to rotate. The output end of the motor 23 is fixedly connected to the rotating rod 29, which transmits the power of the motor 23 to the transmission track 28. The rotating rod 29 and the threaded rod 26 are connected to the same transmission track 28. The transmission track 28 realizes the power transmission between the rotating rod 29 and the threaded rod 26, so that the threaded rod 26 can rotate with the drive of the motor 23. The push plate 22 is slidably connected to the inner wall of the slide 13 to ensure the stability and accuracy of the push plate 22 during movement.The inner wall of the guide frame 14 is provided with a signal receiver adapted to the infrared transmitter 24. The signal receiver receives the signal emitted by the infrared transmitter 24. The inner sides of the toothed disc 8 and the fixed disc 16 are provided with feed holes. The feed holes are used for the entry of cold-bent profiles and are the channels for the profiles to enter the subsequent processing flow. The side of the positioning block 25 is fixedly connected with a guide rod 27. The guide rod 27 passes through the push plate 22. The guide rod 27 further guides the movement of the push plate 22, enhances the stability of the push plate 22 when it moves, and prevents the push plate 22 from deviating during the movement.
[0024] In this embodiment, the cut-off rods fall into the funnel 15 and slide into the guide frame 14. Through the cooperation of the infrared transmitter 24 and the signal receiver, the length of the rods is scanned and measured. The corresponding motor 23 is controlled to drive the threaded rod 26 to rotate through the rotating rod 29 and the transmission track 28. The threaded rod 26 drives the corresponding rod to move through the push plate 22. The setting of two motors 23 can push the rods that meet the length standard and those that do not meet the length standard in different directions for separate collection.
[0025] Example 2: Reference Figure 1-4Based on the same concept as in Embodiment 1 above, this embodiment also proposes that the workbench 1 serves as the basic support platform for the entire device, providing a place for the installation and operation of other components. A pair of fixed rods 10 fixedly connected to its top serve to stably support the fixed plate 16 at a certain height, ensuring the installation position and operating space of subsequent components. The fixed plate 16 fixedly connected to one end of the fixed rod 10 is the support carrier for the rotation of the gear disk 8, enabling the gear disk 8 to perform stable circular motion around the fixed plate 16. The side of the gear disk 8 is rotatably connected to the fixed plate 16, and multiple guide rails 9 opened on its outer side are slidably connected to the inner wall side of the sliding rod 20, which can guide the sliding rod 20 to slide linearly along the direction of the guide rail 9, thereby realizing the adjustment of the position of the sliding rod 20. Multiple sliding grooves 17, adapted to the sliding rod 20, are formed on the outer side of the fixed plate 16, providing auxiliary positioning for the sliding rod 20 and making its sliding more stable. A slider 19, fixedly connected to the outer side of the sliding rod 20, is adapted to a guide groove 18 formed on the inner side of the sliding groove 17, further ensuring the directional accuracy of the sliding rod 20 during sliding and preventing it from deviating. A clamping block 21, fixedly connected to the outer side of the sliding rod 20, is used to clamp the object to be processed or handled. The movement of the sliding rod 20 drives the clamping block 21, achieving the fixation and position adjustment of the object. A fixed frame 2, fixedly connected to the top of the worktable 1, is used to install the motor 3, ensuring the motor 3 operates smoothly. To ensure stability during operation, a motor 3 fixedly connected to the outside of the fixed frame 2 serves as a power source. Its output end is fixedly connected to a gear 4 that meshes with the gear disk 8, which transmits the rotational power of the motor 3 to the gear disk 8, causing the gear disk 8 to rotate. Then, through the cooperation between the gear disk 8 and the sliding rod 20, the position of the sliding rod 20 and the clamping block 21 can be adjusted. A positioning frame 5 fixedly connected to the top of the worktable 1 is used to install the hydraulic push rod 6 and to position and support it. The hydraulic push rod 6 set on the outside of the positioning frame 5 has a cutter 7 fixedly connected to its output end. Under the push of the hydraulic push rod 6, the cutter 7 can cut the object fixed by the clamping block 21 to achieve the processing purpose.
[0026] In this embodiment, the rod is inserted into the feed port inside the gear disc 8 and the fixed disc 16. The motor 3 drives the gear disc 8 to rotate through the gear 4. The rod is clamped and fixed by the cooperation of the guide rail 9, sliding groove 17, sliding rod 20, and clamping block 21. The hydraulic push rod 6 drives the cutter 7 to move downward to cut the rod.
[0027] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A cold bending profile shearing and collecting device comprising a worktable (1), characterized in that: The side of table (1) is fixedly connected with a hopper (15), the bottom end of hopper (15) is fixedly connected with a communication guide frame (14), both ends of guide frame (14) are provided with air slot, the outside of guide frame (14) is fixedly connected with mounting bracket (11), the inner wall side of mounting bracket (11) is provided with infrared emitter (24), the outside of guide frame (14) is provided with slot hole (12) matched with infrared emitter (24), the bottom of guide frame (14) is provided with sliding slot (13), the bottom of guide frame (14) is provided with a pair of pushing assembly.
2. A cold-formed profile shearing and material collecting device according to claim 1, characterized in that: The pushing assembly includes positioning block (25) fixedly connected with the bottom of guide frame (14), the side of positioning block (25) is rotatably connected with threaded rod (26), the outside of threaded rod (26) is threadedly connected with push plate (22), the bottom of guide frame (14) is provided with motor (23), the output end of motor (23) is fixedly connected with rotating rod (29), the outside of rotating rod (29) and threaded rod (26) is provided with same transmission track (28), push plate (22) is slidably connected with the inner wall side of sliding slot (13), the inner wall side of guide frame (14) is provided with signal receiver matched with infrared emitter (24).
3. A cold-formed profile shearing and material collection device according to claim 2, characterized in that: The side of positioning block (25) is fixedly connected with guide rod (27), guide rod (27) penetrates push plate (22).
4. A cold-formed profile shearing and material collecting device according to claim 1, characterized in that: The top of table (1) is fixedly connected with a pair of fixed rods (10), one end of fixed rod (10) is fixedly connected with fixed disc (16), the side of fixed disc (16) is rotatably connected with tooth disc (8), the outside of tooth disc (8) is provided with a plurality of guide rails (9), the inner wall side of guide rail (9) is slidably connected with sliding rod (20).
5. A cold rolled profile shearing and collecting device according to claim 4, characterized in that: The outside of fixed disc (16) is provided with a plurality of sliding grooves (17) matched with sliding rod (20), the outside of sliding rod (20) is fixedly connected with sliding block (19), the inner wall side of sliding groove (17) is provided with guide groove (18) matched with sliding block (19), the outside of sliding rod (20) is fixedly connected with clamping block (21).
6. A cold rolled profile shearing and collecting device according to claim 4, characterized in that: The top of table (1) is fixedly connected with fixed frame (2), the outside of fixed frame (2) is fixedly connected with motor (3), the output end of motor (3) is fixedly connected with gear (4) engaged with tooth disc (8).
7. A cold rolled profile shearing and collecting device according to claim 6, characterized in that: The top of table (1) is fixedly connected with positioning frame (5), the outside of positioning frame (5) is provided with hydraulic push rod (6), the output end of hydraulic push rod (6) is fixedly connected with cutter (7).