Welding die

Abstract

According to the welding die, the two opposite die blocks are arranged, the die assembly faces of the two die blocks are provided with the welding cavity and the first channels intersecting at the welding cavity, at least one end of each first channel penetrates through the welding die, in the welding process, a weldment is installed in the first channels, and the welding portion is located in the welding cavity; and after the two modules are assembled, the welding cavity is filled with welding flux through an exothermic reaction. Due to the fact that the welding part is completely located in the welding die, the purpose of reducing the leakage possibility of the melted welding fluid during welding is achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of building engineering, specifically, relate to a kind of welding mould. BACKGROUND

[0002] In construction site, there is often the demand of staggered welding of two slender members, for example, staggered welding of copper flat band or copper stranded wire with reinforcing steel. In related technology, in order to ensure construction efficiency and simplify construction process, the welding mould with up and down opening and closing is usually used to wrap copper flat band or copper stranded wire, then one side of reinforcing steel is adhered, and the other side of reinforcing steel is covered with soil to seal the welding mould, so as to form a closed welding cavity at the staggered position of copper flat band or copper stranded wire and reinforcing steel, and welding material is filled in the welding cavity to weld the two members. Due to the fact that the mould used in this welding process cannot completely wrap the welding position, the molten welding liquid is easy to leak from the welding cavity during welding, which leads to welding failure. SUMMARY

[0003] The utility model provides a kind of welding mould, the welding liquid is easy to leak in the welding process of welding mould in prior art is improved, can improve the sealing performance when welding mould is welded.

[0004] To achieve the above object, the utility model provides a kind of welding mould, including two modules being oppositely arranged, welding cavity is equipped on the closing face of two modules:

[0005] welding cavity;

[0006] first pass, the number of the first pass is multiple, multiple first pass intersects at the welding cavity, and at least one end of multiple first pass penetrates the welding mould, and the first pass is used to install welding piece. When the welding mould of the utility model is used, first, two modules are separated, welding piece is installed in the first pass, welding position is located in the welding cavity, and welding cavity is filled with welding material by heat release reaction after two modules are closed. Since the welding position is completely inside the welding mould, the possibility of leakage of molten welding liquid during welding is reduced.

[0007] As an optional technical solution, it further includes second pass, the second pass extends from the welding cavity to the edge of the closing face, and the second pass includes material cavity, and the material cavity is arranged at the end of the second pass away from the welding cavity. The material cavity is used to fill welding material, and after the welding material is melted, it enters the welding cavity through the second pass to weld the welding piece. Since the material cavity is connected to the outside of the welding mould, it is more convenient to fill and ignite the welding material in the material cavity, which is helpful to reduce the construction difficulty.

[0008] As an optional technical scheme, the mold cover is arranged on the cavity. The mold cover can prevent the solder in the cavity from splashing out of the welding mold when the solder is burning, thereby improving the safety of the construction process.

[0009] As an optional technical scheme, the mold cover is arranged on the cavity. The mold cover can prevent the solder in the cavity from splashing out of the welding mold when the solder is burning, thereby improving the safety of the construction process.

[0010] As an optional technical scheme, the second channel comprises a first section and a second section which are connected to each other, the first section is connected to the cavity, and the second section is connected to the welding cavity. The diameter of the second section is greater than that of the first section.

[0011] As an optional technical scheme, the diameter of the cavity away from the welding cavity is greater than that of the side close to the welding cavity. The internal space of the cavity is funnel-shaped, so that the solder at the bottom of the cavity is not easy to stay and accumulate after melting, but enters the second channel and the welding cavity to participate in welding, thereby improving the utilization efficiency of the solder.

[0012] As an optional technical scheme, the end of the first channel is provided with a plugging member. The plugging member can fill the gap between the welding part and the first channel, thereby preventing the molten solder from leaking.

[0013] As an optional technical scheme, the surface of the mold is provided with a plurality of connecting holes, and the welding mold further comprises a clamp which is detachably connected to the connecting holes. The clamp can clamp the two molds to prevent the mold from exploding, and the two molds can be conveniently detached after welding by the clamp, thereby improving the construction efficiency.

[0014] As an optional technical scheme, the clamp comprises two hinge parts, two connecting parts and a locking part. The two hinge parts are arranged opposite to each other and are hingedly connected in the middle part. The hinge shafts are arranged along the direction of the line between the two molds. The two ends of the hinge part extend away from the other hinge part. The connecting part is arranged at one end of the hinge part, and the two connecting parts are respectively connected to the connecting holes of one of the two molds. The locking part is rotatably arranged at the other end of the hinge part, and the rotation shafts are arranged in the same direction as the hinge shafts of the two hinge parts. The two locking parts abut each other. When the two locking parts are rotated to abut each other, the ends of the hinge part provided with the connecting part cannot continue to approach, so that the end of the hinge part provided with the connecting part is locked, thereby achieving the locking of the two molds. After welding, the two locking parts are rotated to separate from each other, and the two hinge parts can be freely rotated. At this time, the two molds can be detached.

[0015] As an optional technical solution, the clamp also includes a handle connected to the locking part. The handle allows for convenient locking or unlocking of the locking part, which helps improve construction efficiency.

[0016] One or more technical solutions provided by this utility model have at least the following technical effects or advantages:

[0017] This invention relates to a welding mold comprising two opposing modules. The mating surfaces of the two modules have welding cavities and multiple intersecting first channels at the welding cavities. At least one end of each first channel penetrates the welding mold. During welding, the workpiece is installed into the first channel, positioning the welding area within the welding cavity. After the two modules are closed, solder is filled into the welding cavity through an exothermic reaction. Because the welding area is entirely within the welding mold, the possibility of molten solder leakage during welding is reduced. Attached Figure Description

[0018] The accompanying drawings, which are provided to further illustrate the embodiments of the present invention and constitute a part of the present invention, do not constitute a limitation thereof.

[0019] Figure 1 This is a schematic diagram showing the welding mold in this utility model without the fixture.

[0020] Figure 2 for Figure 1 A cross-sectional view of the welding mold along the parting surface;

[0021] Figure 3 A schematic diagram showing the welding mold in the open state;

[0022] Figure 4 for Figure 3 A schematic diagram of the clamp.

[0023] Explanation of reference numerals in the attached figures

[0024] Module-1; Mold Parting Surface-11; Welding Cavity-111; First Channel-112; Sealing Component-1121; Second Channel-113; First Section-113a; Second Section-113b; Material Cavity-114; Connecting Hole-12;

[0025] Mold cover-2; Connecting hole-21;

[0026] Hinge-31; Connecting part-32; Locking part-33; Handle-34. Detailed Implementation

[0027] Clearly, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.

[0028] In the present application, the terms "upper", "lower", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation.

[0029] In addition, in addition to being used to indicate the orientation or positional relationship, the above-mentioned terms can also be used to indicate other meanings, for example, the term "upper" can also be used to indicate a certain attachment relationship or connection relationship in some cases. For those of ordinary skill in the art, the specific meaning of these terms in the present application can be understood according to the specific circumstances.

[0030] In addition, the terms "mounting", "setting", "provided with", "connected", "connected" should be broadly understood. For example, it can be fixedly connected, detachably connected, or integrally constructed; it can be directly connected, or indirectly connected through an intermediate medium, or internal communication between two devices, elements or components. For those of ordinary skill in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0031] In addition, the terms "first", "second" and the like are mainly used to distinguish different devices, elements or components (the specific types and structures may be the same or different), and are not used to indicate or imply the relative importance and quantity of the indicated devices, elements or components. Unless otherwise stated, the meaning of "multiple" is two or more.

[0032] In the construction site, there is often a need to stagger-weld two elongated members, such as stagger-welding copper flat strips or copper stranded wires with steel bars. In the related art, in order to ensure the construction efficiency and simplify the construction process, a welding mold which can open and close is used to wrap the copper flat strips or copper stranded wires, and then one side of the steel bars is attached to the welding mold, and the other side of the steel bars is covered with soil to seal the welding mold, so that a closed welding cavity is formed at the staggered position of the copper flat strips or copper stranded wires and the steel bars, and the welding cavity is filled with solder to weld the two members. However, due to the fact that the mold cannot completely wrap the welding position, the molten solder is easy to leak from the welding cavity during welding, which leads to welding failure. In addition, when using this process to weld, the water in the soil will contact the hot solder and generate a large amount of water vapor, which will cause the formed joint to have dense pores, resulting in unqualified welding.

[0033] Based on this, the utility model provides a kind of welding mold, by setting two opposite modules, the closing face of two modules is equipped with welding cavity and multiple first pass in the welding cavity position intersection, wherein first pass at least one end penetrates welding mold, when welding, welding piece is installed in first pass, so that welding position is located in welding cavity, after closing of two blocks module, by filling welding cavity with heat release reaction Filling solder. Since the welding position is completely inside the welding mold, the purpose of reducing the possibility of molten solder leakage during welding is achieved.

[0034] The scheme of the utility model will be further described below in conjunction with embodiments and drawings.

[0035] Example one

[0036] The utility model provides a kind of welding mold, including two modules 1 of opposite settings, the closing face 11 of two modules 1 is equipped with welding cavity 111 and first pass 112. The number of first pass 112 is multiple, multiple first pass 112 is intersected at welding cavity 111, and multiple first pass 112 at least one end penetrates welding mold, and first pass 112 is used to install welding piece. The welding mold of the utility model is used, first two modules 1 are separated, welding piece is installed in first pass 112, so that welding position is located in welding cavity 111, and after closing of two blocks module 1, it is filled with heat release reaction in welding cavity 111 Filling solder. Since the welding position is completely inside the welding mold, the possibility of molten solder leakage during welding is reduced. In addition, since it is not necessary to use soil and other materials containing more moisture to block welding cavity 111, it is beneficial to reduce the pores generated in the joint formed during welding, so as to improve the welding quality and the qualified rate of welding.

[0037] The first channel 112 should be adjusted according to the shape of the welding piece and the specific requirements of welding. For example, when two slender welding pieces are required to be cross-welded, the first channel 112 should pass through from one side of the welding mold to the other side. In addition, the mold closing surface 11 can be a curved surface, so that the profile of the first channel 112 can better fit the surface of the welding piece, improving the sealing performance of the welding mold.

[0038] Embodiment two

[0039] On the basis of embodiment one, the welding mold further comprises a second channel 113 extending from the welding cavity 111 to the edge of the mold closing surface 11. The second channel 113 comprises a material cavity 114 arranged at the end of the second channel 113 away from the welding cavity 111. The material cavity 114 is used to fill the welding material, which, after melting, enters the welding cavity 111 through the second channel 113 to weld the welding piece. Since the material cavity 114 is connected to the outside of the welding mold, it can be more convenient to fill and ignite the welding material in the material cavity 114, which is beneficial to reduce the construction difficulty.

[0040] It should be noted that after the welding piece is installed in the first channel 112, the material cavity 114 should be located above the welding cavity 111, so that the molten welding liquid enters the welding cavity 111 to form a joint.

[0041] As an optional implementation, a mold cover 2 is further included, which covers the material cavity 114. The mold cover 2 can prevent the welding material in the material cavity 114 from splashing out of the welding mold when it is burning, which is beneficial to improve the safety of the construction process.

[0042] As an optional implementation, the mold cover 2 is provided with a communication hole 21, which is connected to the material cavity 114 at one end and penetrates through the mold cover 2 at the other end. The communication hole 21 can timely discharge the gas generated during the melting of the welding material, which helps to prevent the occurrence of welding defects such as pores and cracks.

[0043] As an optional implementation, the second channel 113 comprises a first segment 113a and a second segment 113b connected to each other, the first segment 113a is connected to the material cavity 114, and the second segment 113b is connected to the welding cavity 111. The diameter of the second segment 113b is greater than that of the first segment 113a.

[0044] As an optional implementation, the diameter of the material cavity 114 away from the welding cavity 111 is greater than that close to the welding cavity 111. The internal space of the material cavity 114 is funnel-shaped, so that the welding material at the bottom of the material cavity 114 is not easy to stay and accumulate after melting, but enters the second channel 113 and the welding cavity 111 to participate in welding, which is beneficial to improve the utilization efficiency of the welding material.

[0045] As an optional implementation, the end of the first channel 112 is provided with a sealing member 1121. The sealing member 1121 can be filled in the gap between the welding member and the first channel 112, which is beneficial to prevent the leakage of the molten welding material. For example, the sealing member 1121 can be dry high-temperature cotton, asbestos or the like.

[0046] As an optional implementation, the surface of the module 1 is provided with a plurality of connecting holes 12; the welding mold further comprises a clamp, which is detachably connected to the connecting holes 12. The clamp is beneficial to clamp the two modules 1 to each other to prevent the mold from exploding; after the welding is completed, the two modules 1 can be conveniently detached through the clamp, which is beneficial to improve the construction efficiency.

[0047] As an optional implementation, the clamp comprises two hinged parts 31, two connecting parts 32 and a locking part 33; the two hinged parts 31 are oppositely arranged and are hingedly connected at the middle part, the hinged shaft is arranged along the direction of the line between the two modules 1, and the two ends of the hinged part 31 extend away from the other hinged part 31; the connecting part 32 is arranged at one end of the hinged part 31, and the two connecting parts 32 are respectively connected to the connecting holes 12 of one of the two modules 1; the locking part 33 is rotationally arranged at the other end of the hinged part 31, the rotation shaft is the same as the hinged shaft of the two hinged parts 31, and the two locking parts 33 abut against each other. When the two locking parts 33 are rotated to abut against each other, the end of the hinged part 31 on which the locking part 33 is arranged cannot continue to approach, so that the end of the hinged part 31 on which the connecting part 32 is arranged is locked, and the locking of the two modules 1 is achieved. After the welding is completed, the two locking parts 33 are rotated to separate from each other, and the two hinged parts 31 can be freely rotated, at which time the two modules 1 can be detached.

[0048] As an optional implementation, the clamp further comprises a handle 34 connected to the locking part 33. The handle 34 can be used to conveniently lock or unlock the locking part 33, which is beneficial to improve the construction efficiency.

[0049] Embodiment three

[0050] The embodiment provides a welding method, which is realized based on the welding mold of embodiment two, and the welding method comprises the following steps:

[0051] S1: preheating welding;

[0052] S2: cleaning the surface of the welding member;

[0053] S3: assembling the welding member in the welding mold;

[0054] S4: clamping and checking whether the clamping surface 11 is abnormal; sealing the port of the first channel 112 at the lower side of the welding mold with the sealing member 1121;

[0055] S5: placing the corresponding welding material and closing the mold cover 2;

[0056] S6: weld;

[0057] S7: open mold, inspect joint;

[0058] S8: clean weld mold.

[0059] While the preferred embodiments of the application have been described, those skilled in the art will recognize changes and modifications of the preferred embodiments which fall within the scope of the application. Therefore, the appended claims are intended to cover all changes and modifications of the preferred embodiments that fall within the true spirit and scope of the application.

[0060] Obviously, many modifications and variations of the present application are possible in light of the above teachings. It is, therefore, to be understood that within the scope of the appended claims and their equivalents, the application can be practiced otherwise than as specifically described.

Claims

1. A welding die characterized by, The welding die comprises two modules arranged oppositely, and a welding cavity is arranged on a clamping surface of the two modules. The welding cavity; A plurality of first channels are arranged, the plurality of first channels intersect at the welding cavity, and at least one end of the plurality of first channels penetrates through the welding die, and the first channels are used for mounting welding pieces.

2. A welding die according to claim 1, wherein The second channel extends from the welding cavity to an edge of the clamping surface, and the second channel comprises a material cavity arranged at an end of the second channel away from the welding cavity.

3. A welding die according to claim 2, wherein, The die cover covers the material cavity.

4. A welding die according to claim 3, wherein The die cover is provided with a communication hole, one end of the communication hole is communicated with the material cavity, and the other end penetrates through the die cover.

5. A welding die as defined in claim 2, wherein, The second channel comprises a first section and a second section connected with each other, the first section is connected with the material cavity, the second section is connected with the welding cavity, and a diameter of the second section is greater than that of the first section.

6. A welding die as defined in claim 2, wherein, The diameter of the material cavity away from the welding cavity is greater than that close to the welding cavity.

7. A welding die as defined in claim 1, wherein An end of the first channel is provided with a plugging member.

8. The welding die of claim 1, wherein, The surface of the module is provided with a plurality of connecting holes, and the welding die further comprises a clamp which is detachably connected with the connecting holes.

9. A welding die according to claim 8, wherein, The clamp comprises two hinge parts, two connecting parts and a locking part; the two hinge parts are arranged oppositely and are hingedly connected in the middle part, the hinge shaft is arranged along the direction of the line between the two modules, and the two ends of the hinge part extend away from the other hinge part; the connecting part is arranged at one end of the hinge part, and the two connecting parts are respectively connected with the connecting holes of one of the two modules; the locking part is rotatably arranged at the other end of the hinge part, the rotation shaft is the same as the hinge shaft of the two hinge parts, and the two locking parts abut against each other.

10. A welding die according to claim 9, wherein, The clamp further comprises a handle connected with the locking part.

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