Isolator assembling machine

The isolator assembly machine, which uses multi-axis modules and grippers, solves the problems of low efficiency and poor precision in traditional isolator assembly, and achieves high-precision automated assembly.

CN224059174UActive Publication Date: 2026-03-31SHENZHEN DACHENG AUTOMATION EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-21
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Traditional isolator assembly processes are inefficient, inconsistent, and susceptible to human error, making it difficult to achieve high-precision assembly.

Method used

The assembly machine, which uses a multi-axis module and gripper, holds the housing with the gripper and adjusts its position using a hollow rotating platform and XY axis modules. Combined with dispensing and detection components, it achieves precise assembly of the isolator and the housing.

Benefits of technology

This improves the assembly precision of the isolator and the housing, reduces human error, and enables automated and efficient assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of assembling machines, and discloses an isolator assembling machine which is used for assembling an isolator and a charging tray inner shell and comprises a first feeding mechanism, an assembling table, a second feeding mechanism and a positioning mechanism which are sequentially arranged on a base plate. The first feeding mechanism comprises a clamping jaw, a glue dispensing assembly and a detection assembly which are sequentially arranged on the fixing plate, the assembly table comprises a second linear module and a bottom plate, the bottom plate is installed on a sliding block of the second linear module, a first motor is installed at the bottom of the bottom plate, a hollow rotating platform is arranged at the output end of the first motor, and a second motor is installed at the bottom of the hollow rotating platform. A second XY-axis module is arranged at the top of the hollow rotating platform, an assembling platform is arranged at the top of the second XY-axis module, the position of the shell is calibrated through the assembling platform, and glue dispensing is completed by means of the glue dispensing assembly, so that subsequent direct assembly with an isolator with the corrected position is facilitated.
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Description

Technical Field

[0001] This application belongs to the field of assembly machine technology and relates to an isolator assembly machine. Background Technology

[0002] In the field of precision electronic component manufacturing, isolators are a key component, and their assembly accuracy directly affects the performance stability of communication equipment and high-frequency devices. Traditional isolator assembly processes largely rely on manual operation or semi-automated equipment, resulting in low efficiency, poor consistency, and susceptibility to human error. In recent years, with the development of automation technology, the industry has gradually adopted devices such as robotic arms and conveyor belts to automate some processes. However, due to the miniaturized and irregularly shaped characteristics of isolators, assembly accuracy remains low.

[0003] Therefore, how to provide an isolator assembly machine to improve the assembly accuracy of the isolator and the housing has become an urgent technical problem to be solved. Utility Model Content

[0004] To overcome the problems existing in the related technologies, this application aims to provide an isolator assembly machine that can improve the assembly accuracy of the isolator and the housing.

[0005] This application is achieved through the following technical solution.

[0006] This technical solution provides an isolator assembly machine for assembling an isolator with the inner shell of a material tray, comprising: a first feeding mechanism, an assembly table, a second feeding mechanism, and a positioning mechanism sequentially arranged on a substrate.

[0007] The first feeding mechanism includes a gripper, a dispensing assembly, and a detection assembly sequentially arranged on a fixed plate;

[0008] The assembly platform includes a second linear module and a base plate. The base plate is mounted on the slider of the second linear module. A first motor is mounted on the bottom of the base plate. A hollow rotary platform is provided at the output end of the first motor. A second XY axis module is provided on the top of the hollow rotary platform. An assembly platform is provided on the top of the second XY axis module.

[0009] After the housing is clamped into the groove of the assembly platform by the grippers, the assembly platform rotates in the plane and displaces along the X and Y axes through the hollow rotating platform and the second XY axis module to adjust the position of the housing.

[0010] This technical solution uses grippers to clamp the housing onto the assembly table. The assembly table rotates and undergoes lateral and longitudinal displacement to adjust the position of the housing, which then works in conjunction with the isolator adjusted by the positioning mechanism to complete the assembly of the isolator and the housing.

[0011] The present invention is further configured such that the first feeding mechanism includes a first XY axis module, the first XY axis module is fixed to the bracket of the substrate, and the first XY axis module is used to drive the fixed plate to move along the Y axis and Z axis.

[0012] The present invention is further configured such that the second XY axis module consists of two independent lead screw motor linear motion modules, one of which is mounted on the slider of the other linear motion module to drive the assembly platform to move along the X and Y axes.

[0013] The present invention is further configured such that the gripper and the dispensing assembly are both fixed to the fixing plate by a linear guide pair, the dispensing assembly is used for dispensing adhesive on the outside of the housing, and the detection assembly is used for detecting the position of the housing.

[0014] The present invention is further configured such that the second feeding mechanism includes a third XY axis module, a nozzle fixing plate, and a detection camera. The third XY axis module is fixed to the bracket of the base plate. The third XY axis module is provided with an external mounting plate. The external mounting plate is provided with a linear guide rail pair. The nozzle fixing plate is mounted on the slider of the linear guide rail pair. The mounting plate is provided with a limiting rod that limits the movement path of the slider. The external part of the limiting rod is provided with a compression spring. The internal part of the nozzle fixing plate is provided with multiple nozzles.

[0015] The detection camera is used to detect the position of the isolator.

[0016] The present invention is further configured such that there are three suction nozzles, which are configured with different specifications to adapt to isolators of different specifications.

[0017] The present invention is further configured such that the positioning mechanism includes a fourth linear module and a motor frame, the motor frame is fixed to the slider of the fourth linear module, a second motor is installed inside the motor frame, and a positioning seat is provided at the output end of the second motor, the positioning seat being used to calibrate the position of the isolator.

[0018] The present invention is further configured to include a first feeding mechanism, the first feeding mechanism including a first linear module and a tray, the tray being disposed on a sliding block of the first linear module, and the tray being provided with a tray buckle in the circumferential direction, the tray buckle being used to limit the tray.

[0019] The present invention is further configured to include a second feeding mechanism, the second feeding mechanism including a bracket, a third linear module and a misalignment plate provided on the bracket, the misalignment plate being provided on the sliding block of the third linear module, a feeding block being provided on the top of the misalignment plate, and the isolator being provided inside the feeding block.

[0020] The present invention is further configured such that the third linear module is a pneumatic linear motion module, used to drive the isolator to move along the X-axis.

[0021] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit this application. Attached Figure Description

[0022] The above and other objects, features and advantages of this application will become more apparent from the more detailed description of exemplary embodiments thereof in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments thereof.

[0023] Figure 1 This is a schematic diagram of the structure shown in one embodiment of this application;

[0024] Figure 2 This is a schematic diagram of the first feeding mechanism shown in one embodiment of this application;

[0025] Figure 3 This is a schematic diagram of the second feeding mechanism shown in one embodiment of this application;

[0026] Figure 4 This is a schematic diagram of an assembly table shown in one embodiment of this application;

[0027] Figure 5 This is a schematic diagram of a positioning mechanism shown in one embodiment of this application;

[0028] Figure 6 This is a schematic diagram of the first feeding mechanism shown in one embodiment of this application;

[0029] Figure 7 This is a schematic diagram of the second feeding mechanism shown in one embodiment of this application.

[0030] Reference numerals: 1. First feeding mechanism; 11. First linear module; 12. Tray; 13. Tray latch; 14. Tray; 2. First loading mechanism; 21. First XY axis module; 22. Fixing plate; 23. Gripper; 24. Dispensing assembly; 25. Detection assembly; 3. Assembly table; 31. Second linear module; 32. Base plate; 33. First motor; 34. Hollow rotary platform; 35. Second XY axis module; 36. Assembly platform; 4. Second feeding mechanism; 41. Support; 42. Third linear module; 43. Misalignment plate; 44. Feeding block; 45. Isolator; 5. Second feeding mechanism; 51. Third XY axis module; 52. Mounting plate; 53. Linear guide pair; 54. Limiting rod; 55. Compression spring; 56. Nozzle fixing plate; 57. Nozzle; 6. Positioning mechanism; 61. Fourth linear module; 62. Motor frame; 63. Second motor; 64. Positioning seat; 7. Base plate. Detailed Implementation

[0031] The technical solutions of some embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0032] The technical solutions of the embodiments of this application are described in detail below with reference to the accompanying drawings.

[0033] This embodiment discloses an isolator assembly machine for assembling the isolator 45 with the inner shell of the tray 14, such as... Figures 1-7 As shown, it includes: a first feeding mechanism 2, an assembly table 3, a second feeding mechanism 5 and a positioning mechanism 6, which are sequentially arranged on the substrate 7;

[0034] The first feeding mechanism 2 includes a gripper 23, a dispensing assembly 24, and a detection assembly 25 sequentially arranged on the fixed plate 22;

[0035] Assembly platform 3 includes a second linear module 31 and a base plate 32. The base plate 32 is mounted on the slider of the second linear module 31. A first motor 33 is mounted on the bottom of the base plate 32. A hollow rotary platform 34 is provided at the output end of the first motor 33. A second XY axis module 35 is provided on the top of the hollow rotary platform 34. An assembly platform 36 is provided on the top of the second XY axis module 35.

[0036] After the housing is clamped into the groove of the assembly platform 36 by the gripper 23, the assembly platform 36 rotates in the plane and displaces along the X and Y axes through the hollow rotating platform 34 and the second XY axis module 35 to adjust the position of the housing.

[0037] It should be noted that the dispensing assembly 24 and the detection assembly 25 are both existing technologies, used for dispensing adhesive onto the housing and detecting whether the position is accurate, respectively. The second linear module 31 and the second XY axis module 35 are also existing technologies, used to drive the assembly platform 36 to rotate in the plane and to move along the X and Y axes, thereby accurately adjusting the position of the housing for assembly with the isolator 45.

[0038] like Figure 1 and Figure 6 As shown, the first feeding mechanism 2 also includes a first XY axis module 21, which is fixed to the bracket of the substrate 7. The first XY axis module 21 is used to drive the fixed plate 22 to move along the Y axis and Z axis.

[0039] like Figure 1 and Figure 4As shown, the second XY axis module 35 consists of two independent lead screw motor linear motion modules. One linear motion module is mounted on the slider of the other linear motion module to drive the assembly platform 36 to move along the X and Y axes.

[0040] It should be noted that the first XY axis module 21 and the second XY axis module 35 are both existing technologies, and are used to drive the fixed plate 22 to move along the Y axis and Z axis, and to drive the assembly platform 36 to move along the X axis and Y axis, respectively.

[0041] like Figure 1 and Figure 6 As shown, both the gripper 23 and the dispensing assembly 24 are fixed to the fixing plate 22 via linear guide pairs. The dispensing assembly 24 is used for dispensing adhesive on the outside of the housing, and the detection assembly 25 is used to detect the position of the housing.

[0042] It should be noted that the linear guide pair is a combination of rail and slider driven by a cylinder or a combination of rail and slider driven by a motor. The gripper 23 and the dispensing assembly 24 can be displaced along the Z-axis through the linear guide pair.

[0043] like Figure 1 and Figure 7 As shown, the second feeding mechanism 5 includes a third XY axis module 51, a nozzle fixing plate 56, and a detection camera. The third XY axis module 51 is fixed to the bracket of the base plate 7. The third XY axis module 51 is provided with a mounting plate 52 on the outside. The mounting plate 52 is provided with a linear guide pair 53 on the outside. The nozzle fixing plate 56 is mounted on the slider of the linear guide pair 53. The mounting plate 52 is provided with a limiting rod 54 that limits the movement path of the slider. The limiting rod 54 is provided with a compression spring 55 on the outside. The nozzle fixing plate 56 is provided with multiple nozzles 57 inside.

[0044] The detection camera is used to detect the position of isolator 45.

[0045] It should be noted that the third XY axis module 51 and the linear guide pair 53 are both existing technologies. The third XY axis module 51 can drive the mounting plate 52 to move in the X and Z axes. The linear guide pair 53 allows the nozzle 57 to be adjusted in position by means of the compression spring 55 when in use, so as to avoid the nozzle 57 being squeezed and damaged by the isolator 45. The limit rod 54 is inserted into the slider to limit its movement trajectory.

[0046] like Figure 1 and Figure 7 As shown, there are three suction nozzles 57, which are configured with different specifications to adapt to different specifications of isolators 45.

[0047] like Figure 1 and Figure 5As shown, the positioning mechanism 6 includes a fourth linear module 61 and a motor frame 62. The motor frame 62 is fixed to the slider of the fourth linear module 61. A second motor 63 is installed inside the motor frame 62. The output end of the second motor 63 is provided with a positioning seat 64. The positioning seat 64 is used to calibrate the position of the isolator 45.

[0048] It should be noted that the fourth linear module 61 is existing technology and is used to drive the motor frame 62 to move along the Z-axis. The positioning seat 64 is provided with a groove that cooperates with the isolator 45, which can limit the misalignment of the isolator 45. The second motor 63 can drive the positioning seat 64 to rotate.

[0049] like Figure 1 and Figure 2 As shown, it also includes a first feeding mechanism 1, which includes a first linear module 11 and a tray 12. The tray 12 is located on the sliding block of the first linear module 11, and the tray 12 is provided with a tray buckle 13 around its circumference. The tray buckle 13 is used to limit the tray 14.

[0050] like Figure 1 and Figure 3 As shown, it also includes a second feeding mechanism 4, which includes a bracket 41. The bracket 41 is provided with a third linear module 42 and a misalignment plate 43. The misalignment plate 43 is located on the sliding block of the third linear module 42. The top of the misalignment plate 43 is provided with a feeding block 44, and an isolator 45 is located inside the feeding block 44.

[0051] It should be noted that the first linear module 11 and the third linear module 42 are both existing technologies. The feeding block 44 is equipped with three different sizes of grooves corresponding to the suction nozzle 57. Isolators 45 are placed inside the grooves, and different sizes of isolators 45 are picked up by different suction nozzles 57. The feeding block 44 is existing technology and can control the isolator 45 to move along the Z-axis to assist in feeding.

[0052] like Figure 1 and Figure 3 As shown, the third linear module 42 is a pneumatic linear motion module used to drive the isolator 45 to move along the X-axis.

[0053] Working principle: The housing is clamped to the assembly table 3 by the gripper 23. The assembly table 3 rotates in the plane and moves along the X and Y axes by the hollow rotating platform 34 and the second XY axis module 35. The position of the housing is adjusted, and then the isolator 45 is adjusted by the positioning mechanism 6 to complete the assembly of the isolator 45 and the housing.

[0054] The various embodiments of this application have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical application, or improvement of the technology in the market, or to enable others skilled in the art to understand the embodiments disclosed herein.

Claims

1. An isolator assembly machine for the assembly of an isolator (45) with an inner housing of a tray (14), characterized in that, The utility model relates to a kind of shell assembling device, including: First feeding mechanism (2), assembly table (3), second feeding mechanism (5) and positioning mechanism (6) are sequentially arranged on substrate (7); The first feeding mechanism (2) includes gripper (23), glue dispensing assembly (24) and detection assembly (25) sequentially arranged on fixed plate (22); The assembly table (3) includes second linear module (31) and bottom plate (32), the bottom plate (32) is installed on the slider of second linear module (31), the bottom of the bottom plate (32) is installed with first motor (33), the output end of the first motor (33) is equipped with hollow rotating platform (34), the top of the hollow rotating platform (34) is equipped with second XY axis module (35), the top of the second XY axis module (35) is equipped with assembly platform (36); After the shell is clamped in the groove of assembly platform (36) by gripper (23), the assembly platform (36) rotates in plane and displaces along X axis and Y axis by hollow rotating platform (34) and second XY axis module (35), to adjust the position of shell.

2. The spacer assembly machine of claim 1, wherein, The first feeding mechanism (2) further includes first XY axis module (21), and the first XY axis module (21) is fixed to the support of substrate (7), and the first XY axis module (21) is used to drive the displacement of fixed plate (22) along Y axis and Z axis.

3. The spacer assembly of claim 1, wherein, The second XY axis module (35) is two linear motor linear motion modules independent of each other, and one linear motion module is installed on the slider of the other linear motion module to drive the displacement of assembly platform (36) along X axis and Y axis.

4. The spacer assembly of claim 1, wherein, The gripper (23) and glue dispensing assembly (24) are both fixed to the fixed plate (22) by linear guide pairs, the glue dispensing assembly (24) is used for glue dispensing outside the shell, and the detection assembly (25) is used for detecting the position of the shell.

5. The spacer assembly of claim 1, wherein, The second feeding mechanism (5) includes third XY axis module (51), suction nozzle fixing plate (56) and detection camera, the third XY axis module (51) is fixed to the support of substrate (7), the third XY axis module (51) is provided with mounting plate (52) outside, the mounting plate (52) is provided with linear guide pair (53) outside, the suction nozzle fixing plate (56) is installed on the slider of linear guide pair (53), the mounting plate (52) is provided with limiting rod (54) limiting the movement path of the slider, the limiting rod (54) is provided with compression spring (55) outside, and the inside of the suction nozzle fixing plate (56) is provided with a plurality of suction nozzles (57). The detection camera is used for detecting the position of isolator (45).

6. The spacer assembly machine of claim 5, wherein, The suction nozzle (57) is provided with three, and the three suction nozzles (57) are configured to be different specifications to adapt to different specifications of isolator (45).

7. The spacer assembly of claim 1, wherein, The positioning mechanism (6) includes fourth linear module (61) and motor bracket (62), the motor bracket (62) is fixed to the slider of fourth linear module (61), the second motor (63) is installed in the motor bracket (62), the output end of the second motor (63) is equipped with positioning seat (64), and the positioning seat (64) is used for calibrating the position of isolator (45).

8. The spacer assembly of claim 1, wherein, It also includes a first feeding mechanism (1), the first feeding mechanism (1) includes a first linear module (11) and a tray (12), the tray (12) is arranged on the sliding block of the first linear module (11), the tray (12) is circumferentially provided with a tray buckle (13), and the tray buckle (13) is used for limiting a tray (14).

9. The spacer assembly of claim 1, wherein, It also includes a second feeding mechanism (4), the second feeding mechanism (4) includes a support (41), the support (41) is provided with a third linear module (42) and a staggered plate (43), the staggered plate (43) is arranged on the sliding block of the third linear module (42), the top of the staggered plate (43) is provided with a feeding block (44), and an isolator (45) is arranged in the feeding block (44).

10. The spacer assembly machine of claim 9, wherein, The third linear module (42) is a pneumatic linear motion module, which is used for driving the isolator (45) to displace along the X axis.