Slotting waste collector for building pipeline installation

Abstract

The utility model belongs to the technical field of building pipeline installation, and particularly relates to a building pipeline installation grooving waste collector which comprises an installation base, a fixing platform used for containing a pipeline is arranged on the installation base, a fan is arranged on one side of the fixing platform, and a collecting mechanism used for collecting waste is arranged on the other side of the fixing platform. Connecting assemblies are arranged at the output end of the fan and the inlet end of the collecting mechanism, the collecting mechanism comprises an upper collecting box, a detachable lower collecting box is arranged at the bottom of the upper collecting box, a discharging opening is formed in the bottom of the upper collecting box, a leakage net is arranged on the discharging opening, and a feeding opening is formed in the top of the lower collecting box. When the lower collecting box and the upper collecting box are completely spliced, the feeding port is located under the discharging port, the draught fan and the collecting mechanism are installed at the two ends of a pipeline to be slotted through the connecting assembly, and fragments and water generated after pipeline slotting are blown to the collecting mechanism from the pipeline through the draught fan and collected and separated through the collecting mechanism.

Description

Technical Field

[0001] This utility model belongs to the field of building pipeline installation technology, specifically relating to a waste collector for trenching during building pipeline installation. Background Technology

[0002] A pipeline is a system of pipes, pipe fittings, valves, and other components used to transport gases, liquids, or fluids containing solid particles. Typically, fluids are pressurized by blowers, compressors, pumps, and boilers, flowing from high-pressure areas to low-pressure areas within the pipeline. Alternatively, the fluid's own pressure or gravity can be used for transport. Pipelines have a wide range of applications, primarily in water supply, drainage, heating, gas supply, long-distance transport of oil and natural gas, agricultural irrigation, water conservancy projects, and various industrial installations.

[0003] A significant amount of waste material is generated during the grooving process for pipe installation. This waste material varies in size, and water is sometimes sprayed during the cutting of certain materials to lower the cutting temperature, thereby achieving a better cutting effect and ensuring the integrity of the pipe. As a result, the cutting waste contains some moisture, making it relatively difficult to collect. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a waste collector for grooving during pipe installation. The pipe is fixedly placed on a platform, and a fan and collection mechanism are installed at both ends of the pipe to be grooved via a connecting assembly. The fan blows debris and water from the grooved pipe towards the collection mechanism. This solves the problem of generating a large amount of waste of varying sizes during pipe installation grooving, and the difficulty in collecting the waste due to the presence of moisture in the cut material, especially since water is sprayed during pipe cutting to lower the cutting temperature and achieve better cutting results and ensure pipe integrity.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a waste collector for grooving during construction pipe installation, comprising a mounting base, a fixed platform for placing pipes on the mounting base, a fan on one side of the fixed platform, and a collection mechanism for collecting waste on the other side of the fixed platform. Connecting components are provided at the output end of the fan and the inlet end of the collection mechanism. The collection mechanism includes an upper collection box, a detachable lower collection box at the bottom of the upper collection box, a discharge port at the bottom of the upper collection box, a strainer at the discharge port, and an inlet at the top of the lower collection box. When the lower collection box and the upper collection box are fully joined, the inlet is directly below the discharge port.

[0006] Preferably, the bottom two sides of the upper collection box are provided with locking blocks, and the top two sides of the lower collection box are provided with locking slots that match the locking blocks.

[0007] Preferably, the connecting assembly includes an inner slide cylinder fixedly mounted on the fan and the upper collection box, an air pump is provided on one side of the inner slide cylinder, an outer slide cylinder is slidably connected to the outer periphery of the inner slide cylinder, and a rubber air bladder is connected to the outer end of the outer slide cylinder. The rubber air bladder is connected to the air pump through a hose.

[0008] Preferably, the mounting base includes a central base, one end of which is connected to a first side base for placing the collection mechanism, and the other end of which is connected to a second side base for placing the fan. The four bottom corners of the central base, the first side base, and the second side base are all provided with pulleys.

[0009] Preferably, the first side base and the second side base are provided with docking posts opposite each other, and the two ends of the central base are provided with docking grooves that match the docking posts.

[0010] Preferably, a winding motor is provided at the top of the docking groove, and a pull rope is connected to the output end of the winding motor. The end of the pull rope is fixedly connected to the outer end of the docking column.

[0011] Preferably, a hydraulic cylinder is provided at the bottom of the central base, and a suction cup is connected to the output end of the hydraulic cylinder.

[0012] Preferably, the top of the central base, the first side base, and the second side base are fixedly connected with threaded sleeves, the top of the threaded sleeves are connected with spherical connectors, the top of the spherical connectors are fixedly connected with support grooves for fixing pipes, and the top of the first side base and the second side base are both provided with fixing frames, and the fan and the collection mechanism are respectively fixedly installed on the fixing frames.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] 1. Fix the pipe on the fixed platform, and install the blower and collection mechanism at both ends of the pipe to be grooved by connecting the components. Use the blower to blow the debris and water after the pipe is grooved from the pipe to the collection mechanism, and collect and separate them.

[0015] 2. By setting the connecting components, the outer sliding cylinder can be slid and pulled as needed to connect with both ends of the pipe to be grooved, and the air pump can be turned on to make the rubber airbag expand and make tight contact with both ends of the pipe to be grooved, so as to ensure the exhaust effect at both ends of the pipe to be grooved.

[0016] 3. By connecting the central base, the first side base, and the second side base of the mounting base, the positions of the fan and the collection components can be distributed according to the shape of the pipeline. The winding motor can be used to wind up and down the rope, thereby connecting the first side base and the second side base. The lifting hydraulic cylinder is used in conjunction with the suction cup. The lifting hydraulic cylinder is used to start and control the lifting and adjusting of the suction cup position. When the suction cup contacts the ground, it can be tightly attached to the ground to fix the position of the central base.

[0017] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description or may be learned by practice of the invention. Attached Figure Description

[0018] Figure 1 A three-dimensional structural diagram of a waste collector for slotting construction pipe installation.

[0019] Figure 2 A three-dimensional structural diagram of a waste collection mechanism for a building pipe installation grooved waste collector.

[0020] Figure 3 A three-dimensional structural diagram of the upper collection box of a slotted waste collector for building pipe installation.

[0021] Figure 4 A three-dimensional structural diagram of the lower collection box of a waste collector for slotting construction pipe installation.

[0022] Figure 5 A three-dimensional structural diagram of a connecting component for a slotted waste collector for building pipe installation.

[0023] Figure 6 A three-dimensional structural diagram of the mounting base for a waste collector for grooving during building pipe installation.

[0024] In the diagram: 1. Mounting base; 11. Center base; 111. Hydraulic cylinder; 112. Suction cup; 12. First side base; 13. Second side base; 14. Pulley; 15. Connecting column; 16. Connecting groove; 17. Rewinding motor; 18. Pull rope; 2. Fixed platform; 3. Fan; 4. Collection mechanism; 41. Upper collection box; 411. Locking block; 42. Lower collection box; 421. Locking groove; 5. Connecting assembly; 51. Inner slide cylinder; 52. Air pump; 53. Outer slide cylinder; 54. Rubber airbag; 6. Threaded sleeve; 7. Spherical connecting seat; 8. Support groove; 9. Fixing frame. Detailed Implementation

[0025] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model. All other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this utility model.

[0026] Combination Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, a waste collector for grooving during pipe installation includes a mounting base 1, which ensures stability and facilitates installation and fixation at different construction sites. Considering portability and ease of use, the mounting base 1 may be equipped with a quick-locking or adjustment mechanism to accommodate pipe installation requirements of different sizes. A fixing platform 2 is provided on the mounting base 1 for placing the pipe, providing a stable place for the pipe to be installed. A fan 3 is provided on one side of the fixing platform 2. The fan 3 generates suction to draw waste materials (such as wood chips, metal shavings, etc.) generated during grooving into a collection mechanism 4. A collection mechanism 4 for collecting waste materials is provided on the other side of the fixing platform 2. Connecting components 5 are provided at both the output end of the fan 3 and the inlet end of the collection mechanism 4, respectively connecting the output end of the fan 3 and the inlet end of the collection mechanism 4, ensuring unobstructed airflow to guide the waste materials into the collection system.

[0027] The collection mechanism 4 includes an upper collection box 41, and a detachable lower collection box 42 is provided at the bottom of the upper collection box 41. The bottom of the upper collection box 41 has a discharge port with a strainer on the discharge port. The top of the lower collection box 42 has a feed port. When the lower collection box 42 and the upper collection box 41 are fully connected, the feed port is directly below the discharge port.

[0028] Specifically, the collection mechanism 4 is the core component of waste collection, consisting of two parts—an upper collection box 41 and a lower collection box 42. The upper collection box 41 is directly connected to the output end of the blower 3 via a connecting assembly 5, ensuring that waste is effectively guided into it. The connecting assembly 5 may employ a flexible pipe or quick-connect design for easy installation and maintenance.

[0029] The upper collection box 41 has an internal guide structure that optimizes the flow path of waste and reduces the risk of clogging. The discharge port at the bottom is equipped with a filter screen, which allows waste to pass through while blocking larger objects or tools that may fall, preventing accidental aspiration.

[0030] The lower collection box 42 is detachable, allowing for quick replacement when full and reducing downtime. The top inlet is precisely aligned with the outlet of the upper collection box 41 to ensure smooth waste flow. The lower collection box 42 may also be equipped with a handle or casters for easy handling, as well as a visual waste level indicator for timely cleaning by operators.

[0031] This type of construction pipe installation trench waste collector can effectively solve the problem of waste management on construction sites, not only improving work efficiency, but also promoting a cleaner and safer working environment.

[0032] Combination Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the bottom sides of the upper collection box 41 are provided with locking blocks 411. The locking blocks 411 not only serve to position and fix the upper collection box 41, but also ensure that the upper collection box 41 and the lower collection box 42 can be accurately aligned when spliced. The top sides of the lower collection box 42 are provided with slots 421 that match the locking blocks 411.

[0033] The depth and width of the slot 421 match the slot 411, allowing the slot 411 to slide smoothly into the slot 421 during assembly until a crisp "click" is heard, indicating that the upper collection box 41 and the lower collection box 42 are firmly connected. This not only simplifies the installation process but also greatly enhances the overall stability and durability of the collection mechanism 4.

[0034] When it is necessary to clean the waste in the lower collection box 42, the operator only needs to gently press a specific part of the locking block 411 (such as an unlocking button or elastic piece) to easily disengage the locking block 411 from the slot 421, thus achieving quick separation of the upper collection box 41 and the lower collection box 42. This not only improves work efficiency but also reduces wear and damage caused by frequent disassembly.

[0035] Combination Figure 1 and Figure 5 As shown, the connecting assembly 5 includes an inner slide cylinder 51 fixedly mounted on the fan 3 and the upper collection box 41. The inner slide cylinder 51 serves as a support and guide. The inner wall of the inner slide cylinder 51 is smooth, reducing airflow resistance and ensuring smooth intake of waste materials.

[0036] An air pump 52 is installed on one side of the inner sliding cylinder 51, providing a power source for the entire connecting assembly 5. An outer sliding cylinder 53 is slidably connected to the outer periphery of the inner sliding cylinder 51, allowing the outer sliding cylinder 53 to move freely within a certain range, thereby realizing the telescopic function of the connecting assembly 5. This telescopic capability not only adapts to the needs of different installation distances, but also compensates for minor displacements caused by vibration or temperature changes to a certain extent, ensuring the stability and durability of the connection.

[0037] A rubber air bladder 54 is connected to the outer end of the outer slide cylinder 53, and the rubber air bladder 54 is connected to the air pump 52 via a hose. The rubber air bladder 54, connected to the outer end of the outer slide cylinder 53, forms a flexible sealing structure. When the air pump 52 is started, compressed air is delivered to the inside of the rubber air bladder 54 through the hose, causing it to expand rapidly and fit tightly against the gap between the inner slide cylinder 51 and the outer slide cylinder 53, forming a tight sealing ring. This not only effectively prevents exhaust gas leakage but also greatly enhances the stability of the connection.

[0038] Combination Figure 1 and Figure 6As shown, the mounting base 1 includes a central base 11, which serves to connect and support other components. The central base 11 can withstand the weight of the entire collector and various forces that may be generated during use. One end of the central base 11 is connected to a first side base 12 for placing the collection mechanism 4. The first side base 12 ensures the stability and safety of the collection mechanism 4 during operation. The other end of the central base 11 is connected to a second side base 13 for placing the fan 3. The second side base 13 ensures its smooth operation during operation. Rollers 14 are provided at the four corners of the bottom of the central base 11, the first side base 12, and the second side base 13. The rollers 14 not only allow the entire mounting base 1 to be easily moved on the construction site but also greatly improve operational flexibility and efficiency. The rollers 14 are omnidirectional wheels with brakes to ensure stability and safety under different ground conditions.

[0039] When the mounting base 1 needs to be fixed in a certain position, the operator only needs to gently step on or rotate the locking device on the pulley 14 to lock the pulley 14 to the ground, preventing the entire collector from moving accidentally. When the mounting base 1 needs to be moved, simply release the locking device to easily push the entire collector to the next work location.

[0040] Combination Figure 1 and Figure 6 As shown, the first side base 12 and the second side base 13 are provided with mating posts 15 facing each other, and the mating posts 15 ensure that they match the mating groove 16 on the central base 11. The surface of the mating posts 15 is designed to reduce friction, improve sliding smoothness, and enhance corrosion resistance.

[0041] The central base 11 has mating grooves 16 at both ends that match the mating posts 15. The shape and size of the mating grooves 16 match the mating posts 15, so that during assembly, the first side base 12 and the second side base 13 can be accurately inserted into both sides of the central base 11, and a stable connection is achieved through the tight fit between the mating posts 15 and the mating grooves 16.

[0042] At the construction site, operators simply align the first side base 12 and the second side base 13 with the mating grooves 16 at both ends of the central base 11, and gently push to achieve a quick and stable connection. When disassembly is required, simply reverse the operation to easily separate the various components.

[0043] Combination Figure 1 and Figure 6 As shown, a winding motor 17 is provided at the top of the docking groove 16, and a pull rope 18 is connected to the output end of the winding motor 17. The end of the pull rope 18 is fixedly connected to the outer end of the docking post 15.

[0044] When it is necessary to adjust the relative position between the first side base 12 or the second side base 13 and the central base 11, the operator only needs to start the winding motor 17. By winding and releasing the pull rope 18, the moving post 15 within the docking groove 16 can be easily achieved. This not only simplifies the adjustment process of the mounting base 1 but also greatly improves the accuracy and efficiency of the operation. At the same time, since the winding and releasing process of the pull rope 18 is automatically controlled by the winding motor 17, it can also effectively reduce the labor intensity of manual operation and the risk of misoperation.

[0045] Combination Figure 1 and Figure 6 As shown, a hydraulic cylinder 111 is provided at the bottom of the central base 11. The hydraulic cylinder 111 serves as a power source and ensures that it can provide sufficient thrust and stroke to meet the requirements of the suction cup 112 to be in close contact with the ground or working surface.

[0046] The output end of the hydraulic cylinder 111 is connected to a suction cup 112. The suction cup 112 ensures that a stable negative pressure area can be formed during the adsorption process and provides sufficient support force.

[0047] When it is necessary to fix the mounting base 1, the operator only needs to activate the hydraulic cylinder 111, which pushes the suction cup 112 against the ground or working surface through the thrust of its output end. As the gap between the suction cup 112 and the surface gradually decreases, the air inside the suction cup 112 is expelled, forming a negative pressure area, thereby firmly adhering the mounting base 1 to the surface. This not only simplifies the fixing process of the mounting base 1, but also greatly improves the stability and reliability of the fixation.

[0048] Combination Figure 1 and Figure 6 As shown, threaded sleeve rods 6 are fixedly connected to the top of the central base 11, the first side base 12, and the second side base 13. The threaded sleeve rods 6 allow operators to easily adjust their height by rotating them to accommodate pipes of different diameters and lengths.

[0049] The top of the threaded sleeve 6 is connected to a spherical connector 7, which further enhances the flexibility and adaptability of the mounting base 1. A support groove 8 for securing the pipe is fixedly connected to the top of the spherical connector 7, ensuring the pipe can be securely placed within it. The spherical connector 7 allows the support groove 8 to tilt and rotate within a certain range, thus perfectly fitting pipes of various angles and shapes. This not only improves the stability and safety of pipe fixing but also greatly simplifies the installation and adjustment process.

[0050] The top of both the first side base 12 and the second side base 13 is provided with a fixing frame 9, and the fan 3 and the collection mechanism 4 are respectively fixedly installed on the fixing frame 9. The fixing frame 9 can withstand the vibration and impact force generated by the fan 3 and the collection mechanism 4 during operation. The fixing frame 9 is firmly connected to the first side base 12 and the second side base 13 by bolts or welding to ensure the stability and safety of the entire mounting base 1.

[0051] This invention represents a preferred embodiment of the present invention, but its scope of protection is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this invention, based on the technical solution and inventive concept of this invention, shall be covered within the scope of protection of this invention.

Claims

1. A building pipe installation slotting waste collector, comprising a mounting seat (1), a fixing platform (2) for placing a pipe is arranged on the mounting seat (1), a fan (3) is arranged on one side of the fixing platform (2), a collecting mechanism (4) for collecting waste is arranged on the other side of the fixing platform (2), a connecting assembly (5) is arranged on the output end of the fan (3) and the entering end of the collecting mechanism (4), characterized in that, The collecting mechanism (4) comprises an upper collecting box (41), the bottom of the upper collecting box (41) is provided with a detachable lower collecting box (42), the bottom of the upper collecting box (41) is provided with a discharge port, the discharge port is provided with a mesh, and the top of the lower collecting box (42) is provided with an inlet, when the lower collecting box (42) is completely spliced with the upper collecting box (41), the inlet is directly below the discharge port.

2. A building plumbing installation slotting waste collector according to claim 1, characterised in that, The bottom of the upper collecting box (41) is provided with clamping blocks (411) on both sides, and the top of the lower collecting box (42) is provided with clamping grooves (421) matched with the clamping blocks (411).

3. A building pipe installation slotting waste collector according to claim 2, characterized in that, The connecting assembly (5) comprises an inner sliding cylinder (51) fixedly arranged on the fan (3) and the upper collecting box (41), one side of the inner sliding cylinder (51) is provided with an air pump (52), the outer periphery of the inner sliding cylinder (51) is slidably connected with an outer sliding cylinder (53), the outer end of the outer sliding cylinder (53) is connected with a rubber air bag (54), and the rubber air bag (54) is in communication with the air pump (52) through a hose.

4. A construction pipe installation slotting waste collector according to claim 1, characterized in that, The mounting seat (1) comprises a central base (11), one end of the central base (11) is connected with a first side base (12) for placing the collecting mechanism (4), the other end of the central base (11) is connected with a second side base (13) for placing the fan (3), and the bottom of the central base (11), the first side base (12) and the second side base (13) is provided with a pulley (14) at four corners.

5. A building pipe installation slotting waste collector according to claim 4, characterized in that, The first side base (12) and the second side base (13) are oppositely provided with butt joints (15), and the two ends of the central base (11) are provided with butt grooves (16) matched with the butt joints (15).

6. A building pipe installation slotting waste collector according to claim 5, characterized in that, The top of the butt groove (16) is provided with a winding motor (17), the output end of the winding motor (17) is connected with a pull rope (18), and the tail end of the pull rope (18) is fixedly connected with the outer end of the butt joint (15).

7. A building pipe installation slotting waste collector according to claim 6, characterized in that, The bottom of the central base (11) is provided with a hydraulic cylinder (111), and the output end of the hydraulic cylinder (111) is connected with a suction cup (112).

8. A building pipe installation slotting waste collector according to claim 7, characterized in that, The top of the central base (11), the first side base (12) and the second side base (13) is fixedly connected with a threaded sleeve rod (6), the top end of the threaded sleeve rod (6) is connected with a spherical connecting seat (7), the top end of the spherical connecting seat (7) is fixedly connected with a supporting groove (8) for fixing a pipeline, the top of the first side base (12) and the second side base (13) is provided with a fixing frame (9), and the fan (3) and the collecting mechanism (4) are fixedly installed on the fixing frame (9).

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