End grinding mechanism for gear motor shell

Abstract

The utility model discloses an end polishing mechanism of a gear motor shell, which comprises a portal frame, a roller type polisher arranged at the top of the portal frame, a double-shaft moving unit arranged at the top end of the portal frame and used for controlling the X-axis position and the Z-axis position of the roller type polisher, and a bottom table fixed at the center position of the bottom of the portal frame, a double-station pneumatic clamping assembly used for clamping two gear motor shells is installed at the top end of the bottom table. According to the flange end face gear motor shell polishing device, the portal frame, the double-shaft moving unit, the roller type polisher, the double-station pneumatic clamping assembly and other structures which are matched with one another are arranged, the double-station pneumatic clamping assembly is designed to fix two flange end face gear motor shells to be polished at the same time, and the X-axis position and the Z-axis position of the roller type polisher are controlled in combination with the double-shaft moving unit; continuous grinding machining operation of two workpieces is achieved, an operator only needs to conduct discharging and clamping after one period is finished, and frequent shutdown and starting are reduced.

Description

Technical Field

[0001] This utility model relates to the field of geared motor processing technology, specifically to an end grinding mechanism for a geared motor housing. Background Technology

[0002] In the connection between the geared motor and the reducer, the flatness and smoothness of the flange end face directly affect the stability of the connection. If the flange surface is uneven or has defects, the connection may be weak, thus affecting the overall operating efficiency and service life of the machine. Therefore, using a grinder to grind the flange can effectively remove surface unevenness, oxide layer, rust, and other impurities, ensuring that the flange surface meets the design requirements for flatness and smoothness, thereby ensuring a stable connection between the motor and the reducer. The working principle of the grinder is mainly based on the interaction between the abrasive and the workpiece surface. When the motor starts, the grinding head begins to rotate at high speed, and the abrasive rubs against the workpiece surface. The hardness and particle size of the abrasive determine the efficiency of material removal and the effect of surface treatment. By adjusting the pressure and speed of the grinding head, different degrees of grinding can be achieved on the surface of the workpiece. At present, grinding machines are single-station structures, consisting of a worktable and a grinding head. During the grinding process, the workpiece is fixed on the worktable, and the grinding head contacts the workpiece surface through rotation or vibration to achieve surface grinding. Therefore, when clamping or disassembling the geared motor housing to be ground, the equipment needs to be stopped and can only be restarted after the geared motor housing is clamped. This means that in high-intensity production environments, it is impossible to grind multiple workpieces at the same time, and frequent shutdowns will significantly increase the production cycle and reduce the overall production efficiency. Utility Model Content

[0003] The purpose of this utility model is to provide an end grinding mechanism for a geared motor housing. The dual-station pneumatic clamping assembly simultaneously fixes the geared motor housings of two flange end faces to be ground. The X-axis and Z-axis positions of the roller grinder are controlled by a dual-axis moving unit to realize continuous grinding of the two workpieces, thereby solving the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: an end grinding mechanism for a geared motor housing, comprising a gantry frame, a roller grinder mounted on the top of the gantry frame, a dual-axis moving unit mounted on the top of the gantry frame for controlling the X-axis and Z-axis positions of the roller grinder, and a base fixed at the center of the bottom of the gantry frame. The top of the base is equipped with a dual-station pneumatic clamping assembly for clamping two geared motor housings. A PLC control panel is mounted on one side of the gantry frame surface. The output terminals of the PLC control panel are electrically connected to the input terminals of the dual-station pneumatic clamping assembly, the dual-axis moving unit, and the roller grinder, respectively.

[0005] Preferably, the dual-axis moving unit includes an X-axis pulley linear module mounted on the top of the gantry, a slide table mounted on the moving end of the X-axis pulley linear module, and a connecting frame slidably mounted on the top of the slide table. A Z-axis double-rod cylinder for controlling the Z-axis height of the connecting frame is mounted on the top of the slide table, and the bottom end of the connecting frame is fixedly connected to the top of the roller grinder.

[0006] Preferably, the roller grinder includes a frame mounted at the bottom of the connecting frame, a grinding roller rotatably mounted on one side inside the frame, and a motor mounted on the inner wall of one side of the frame. The drive shaft of the motor extends through to the outside of the frame and is equipped with a belt drive structure for driving the grinding roller to rotate.

[0007] Preferably, the dual-station pneumatic clamping assembly includes a horizontal arm slidably mounted at the front and rear positions of the top of the base platform, two limiting blocks mounted on the opposite outer walls of the two horizontal arms, and two symmetrical Y-axis cylinders mounted on the top of the base platform, with the piston rod top of the Y-axis cylinders fixedly connected to one side outer wall of the horizontal arm.

[0008] Preferably, a material blowing and chip removal mechanism is installed at one end of the gantry frame surface.

[0009] Preferably, the blowing and chip removal mechanism includes a crossbeam slidably mounted on the front and rear outer walls of the gantry frame, a main air pipe mounted on the front and rear outer walls of the crossbeam, and a plurality of nozzles evenly spaced at the bottom of the main air pipe. An X-axis cylinder is mounted on one side of the back of the gantry frame, and the top of the piston rod of the X-axis cylinder is fixedly connected to one end of the crossbeam.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: The end grinding mechanism of the geared motor housing is equipped with a structure that integrates a gantry frame, a dual-axis moving unit, a roller grinder, and a dual-station pneumatic clamping assembly. The dual-station pneumatic clamping assembly is designed to simultaneously fix two geared motor housings on the flange end faces to be ground, and combined with the dual-axis moving unit to control the X-axis and Z-axis positions of the roller grinder, it realizes continuous grinding operations for two workpieces. The operator only needs to unload and clamp the workpieces after one cycle, reducing frequent shutdowns and restarts and improving the efficiency of equipment use. Secondly, the dual-station pneumatic clamping assembly can ensure that the two workpieces maintain a consistent clamping force and position during the grinding process, ensuring that the workpieces always maintain the correct position and angle during processing, further improving processing accuracy. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0012] Figure 2 This is a schematic diagram of the three-dimensional structure of the present invention. Figure One ;

[0013] Figure 3This is a schematic diagram of the three-dimensional structure of the present invention. Figure Two ;

[0014] Figure 4 This is a schematic diagram of the three-dimensional structure of the present invention. Figure Three ;

[0015] Figure 5 This is a schematic diagram of the three-dimensional structure of the dual-station pneumatic clamping assembly of this utility model.

[0016] In the diagram: 1. Gantry frame; 2. Dual-axis moving unit; 201. X-axis pulley linear module; 202. Slide table; 203. Connecting frame; 204. Z-axis double-rod cylinder; 3. Roller grinder; 301. Frame; 302. Motor; 303. Grinding roller; 304. Belt drive structure; 4. Base platform; 5. Dual-station pneumatic clamping assembly; 501. Cross arm; 502. Limit block; 503. Y-axis cylinder; 6. PLC control panel; 7. Material blowing and chip removal mechanism. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0018] Please see Figures 1-5 An embodiment of this utility model provides: an end grinding mechanism for a geared motor housing, including a gantry frame 1, a roller grinder 3 mounted on the top of the gantry frame 1, a dual-axis moving unit 2 mounted on the top of the gantry frame 1 for controlling the X-axis and Z-axis positions of the roller grinder 3, and a base platform 4 fixed at the center of the bottom of the gantry frame 1. A dual-station pneumatic clamping assembly 5 for clamping two geared motor housings is mounted on the top of the base platform 4. A PLC control panel 6 is mounted on one side of the surface of the gantry frame 1. The output terminals of the PLC control panel 6 are electrically connected to the input terminals of the dual-station pneumatic clamping assembly 5, the dual-axis moving unit 2, and the roller grinder 3, respectively.

[0019] The dual-axis moving unit 2 includes an X-axis pulley linear module 201 mounted on the top of the gantry 1, a slide table 202 mounted on the moving end of the X-axis pulley linear module 201, and a connecting frame 203 slidably mounted on the top of the slide table 202. A Z-axis double-rod cylinder 204 for controlling the Z-axis height of the connecting frame 203 is mounted on the top of the slide table 202. The bottom end of the connecting frame 203 is fixedly connected to the top of the roller grinder 3. The Z-axis double-rod cylinder 204 drives the connecting frame 203 and the roller grinder 3 to move along the Z-axis to control the Z-axis height of the roller grinder 3, so that the roller grinder 3 maintains appropriate contact pressure with the flange surface of the geared motor housing.

[0020] When the dual-axis moving unit 2 is working, the X-axis pulley linear module 201 drives the slide table 202, the Z-axis double rod cylinder 204, the connecting frame 203, and the roller grinder 3 to move in the X-axis direction, so that the roller grinder 3 can adjust the X-axis position and move between the two geared motor housings, thereby responding and adjusting quickly and reducing the waiting time of the workpiece during the processing.

[0021] The roller grinder 3 includes a frame 301 mounted at the bottom of the connecting frame 203, a grinding roller 303 rotatably mounted on one side inside the frame 301, and a motor 302 mounted on the inner wall of one side of the frame 301. The drive shaft of the motor 302 extends through to the outside of the frame 301 and is equipped with a belt drive structure 304 for driving the grinding roller 303 to rotate. The motor 302 drives the grinding roller 303 in the frame 301 to rotate through the belt drive structure 304. The grinding roller 303 is used to grind the flange surface of the geared motor housing. The grinding roller 303 provides a uniform grinding effect and is particularly suitable for grinding large-area flat surfaces, ensuring the smoothness and consistency of the workpiece surface.

[0022] The dual-station pneumatic clamping assembly 5 includes a horizontal arm 501 slidably mounted at the front and rear positions of the top of the base 4, two limiting blocks 502 mounted on the opposite outer walls of the two horizontal arms 501, and two symmetrical Y-axis cylinders 503 mounted on the top of the base 4. The top of the piston rod of the Y-axis cylinder 503 is fixedly connected to one side outer wall of the horizontal arm 501. The housing of the geared motor is placed between the two limiting blocks 502 in the Y-axis direction. When the piston rod of the Y-axis cylinder 503 drives the horizontal arm 501 and the limiting block 502 to move in the Y-axis direction, the two limiting blocks 502 move closer to each other and fix the workpiece, thereby providing a uniform and strong clamping force to ensure the stability of the workpiece during the processing.

[0023] A material blowing and chip removal mechanism 7 is installed at one end of the surface of the gantry frame 1. The material blowing and chip removal mechanism 7 includes a cross frame that is slidably installed on the front and rear outer walls of the gantry frame 1, a main air pipe installed on the front and rear outer walls of the cross frame, and several nozzles installed at equal intervals at the bottom of the main air pipe. An X-axis cylinder is installed on one side of the back of the gantry frame 1. The top of the piston rod of the X-axis cylinder is fixedly connected to one end of the cross frame.

[0024] In the blowing and chip removal mechanism 7, the main air pipe is connected to an external air pump through a switch valve. The high-pressure gas generated by the air pump enters the main air pipe and is sprayed downward through the nozzle to remove residual chips on the surface of the workpiece.

[0025] In this embodiment, the operator first places the two geared motor housings to be ground in the clamping area of ​​the dual-station pneumatic clamping assembly 5, ensuring that the flange end face of the workpiece faces the roller grinder 3 to avoid processing errors caused by improper clamping. The operator then starts the dual-station pneumatic clamping assembly 5 via the PLC control panel 6 to simultaneously clamp the two geared motor housings. The operator needs to observe the clamping status to ensure that the dual-station pneumatic clamping assembly 5 can apply clamping force evenly, preventing the workpiece from moving during grinding. The initial position of the roller grinder 3 is set on the PLC control panel 6. The X-axis and Z-axis positions of the roller grinder 3 are adjusted via the dual-axis moving unit 2 to make the roller grinder 3 contact the flange end face of the geared motor housing. After confirming that all settings are correct, the operator starts the grinding process via the PLC control panel 6. The roller grinder 3 maintains appropriate contact pressure with the upper surface of the workpiece flange and performs grinding. During the grinding process, the operator activates the blowing and chip removal mechanism 7 to remove grinding dust and debris from the workpiece surface. After one of the geared motor housings has completed the grinding operation, the dual-axis moving unit 2 drives the roller grinder 3 to continue moving to the position of the next geared motor housing and performs grinding operations until both geared motor housings have completed the grinding operation. At this time, the operation of the roller grinder 3 is stopped through the PLC control panel 6, and the roller grinder 3 is moved back to the initial position through the dual-axis moving unit 2. After ensuring that the dual-axis moving unit 2 and the roller grinder 3 have stopped, the operator releases the clamping of the dual-station pneumatic clamping assembly 5 through the PLC control panel 6 and safely removes the two ground workpieces.

Claims

1. A mechanism for polishing the end of a gear housing of a reduction motor, characterized by: The system includes a gantry frame (1), a roller grinder (3) mounted on the top of the gantry frame (1), a dual-axis moving unit (2) mounted on the top of the gantry frame (1) for controlling the X-axis and Z-axis positions of the roller grinder (3), and a base platform (4) fixed at the center of the bottom of the gantry frame (1). The top of the base platform (4) is equipped with a dual-station pneumatic clamping assembly (5) for clamping two geared motor housings. A PLC control panel (6) is mounted on one side of the surface of the gantry frame (1). The output end of the PLC control panel (6) is electrically connected to the input end of the dual-station pneumatic clamping assembly (5), the dual-axis moving unit (2), and the roller grinder (3).

2. The mechanism for polishing the end of a gear motor housing according to claim 1, wherein: The dual-axis moving unit (2) includes an X-axis pulley linear module (201) mounted on the top of the gantry (1), a slide (202) mounted on the moving end of the X-axis pulley linear module (201), and a connecting frame (203) slidably mounted on the top of the slide (202). The top of the slide (202) is equipped with a Z-axis double-rod cylinder (204) for controlling the Z-axis height of the connecting frame (203). The bottom end of the connecting frame (203) is fixedly connected to the top of the roller grinder (3).

3. A mechanism for polishing the end of a housing of a reduction motor according to claim 2, characterized in that: The roller grinder (3) includes a frame (301) installed at the bottom of the connecting frame (203), a grinding roller (303) rotatably installed on one side inside the frame (301), and a motor (302) installed on the inner wall of one side of the frame (301). The drive shaft of the motor (302) extends through to the outside of the frame (301) and is equipped with a belt drive structure (304) for driving the grinding roller (303) to rotate.

4. The mechanism for polishing the end of a gear motor housing according to claim 1, wherein: The dual-station pneumatic clamping assembly (5) includes a horizontal arm (501) slidably mounted at the front and rear positions of the top of the base (4), two limiting blocks (502) mounted on the opposite outer walls of the two horizontal arms (501), and two symmetrical Y-axis cylinders (503) mounted on the top of the base (4). The piston rod of the Y-axis cylinder (503) is fixedly connected to one side outer wall of the horizontal arm (501).

5. The mechanism for polishing the end portion of a gear motor housing according to claim 1, wherein: A material blowing and chip removal mechanism (7) is installed at one end of the surface of the gantry frame (1).

6. A mechanism for polishing the end of a gear motor housing according to claim 5, characterized in that: The blowing and chip removal mechanism (7) includes a cross frame that is slidably installed on the front and rear outer walls of the gantry frame (1), a main air pipe installed on the front and rear outer walls of the cross frame, and several nozzles installed at equal intervals at the bottom of the main air pipe. An X-axis cylinder is installed on one side of the back of the gantry frame (1), and the top of the piston rod of the X-axis cylinder is fixedly connected to one end of the cross frame.

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